165
CF266A
CF267A
4. Apply a liberal coat of grease to the O-ring; then
install it on the assembled cover assembly making
sure to seat the O-ring completely down around the
circumference of the bearing flange.
CF275A
5. Making sure the O-ring is properly positioned on the
differential housing cover assembly, install the cover
with existing cap screws (coated with green Loctite
#270). Tighten the cap screws evenly to 23 ft-lb.
NOTE: Grease can be applied to the O-ring for ease
of assembling.
NOTE: If a new housing is being installed, tighten
the cap screws to 28 ft-lb.
6. Install the shift fork shaft w/spring into the housing
making sure the shaft O-ring is positioned to the
inside.
XR354
7. Install the shift fork assembly making sure the fork
leg is facing upward. Apply a small amount of oil to
the gasket; then install the gasket.
XR353
8. Place the input shaft assembly onto the gear case
housing; then with the actuator bracket in place,
secure with the existing cap screws. Tighten to 23 ft-
lb.
NOTE: If a new housing is being installed, tighten
the cap screws to 28 ft-lb.
XR347
Removing/Installing Axle Seal
NOTE: This procedure can be performed on a rear
gear case.
1. Remove the seal using a seal removal tool.
Summary of Contents for HDX 500 2017
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