25
8. Pull the throttle cable all the way through to the front
of the vehicle as re-routing of the throttle cable will
begin from under the front of the hood. When rout-
ing the cable, ensure the cable is clear of any coolant
lines, the driveshaft, and any pinch points.
INSTALLING
1. Using the previously marked cable tie locations from
step 7, use new cable ties to secure the main harness
and brake line to the chassis.
2. Starting on the front left side of the vehicle, route the
throttle cable (A) up and over the frame tubing near
the top shock mount toward the right side of the
vehicle. Secure using a new cable tie (B) in the loca-
tion shown.
NOTE: Be sure the first bend is up as shown to
help keep water out of the cable.
HDX413A
3. From within the front right fender well, secure the
throttle cable (A) along the frame (behind the radia-
tor) using new cable ties (B).
HDX414A
4. Route the throttle cable (A) down along the right side
of the frame and through the front splash panel.
Secure using new cable ties as shown (B).
HDX415A
5. Route the throttle cable (A) toward the engine on the
right side of the vehicle. Secure using a new cable tie
(B) in the location shown.
HDX416A
6. Bring the throttle cable (A) up and over the CVT
duct and fuel line; then install a new cable tie (B) in
the location shown.
HDX417A
7. Hold the end of the throttle cable housing; the throt-
tle cable should move freely in and out of the hous-
ing.
8. Place the end of the throttle cable into the throttle
body lever. Secure the throttle cable housing to the
throttle body using the jam nut (A). Ensure the
threaded set length is adjusted correctly using the
measurement from step 2.
Summary of Contents for HDX 500 2017
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