98
FI580
INSPECTING STATOR COIL/MAGNETO
COVER ASSEMBLY
1. Inspect the stator coil for burned or discolored wir-
ing, broken or missing hold-down clips, or loose cap
screws.
2. Inspect the bearings in the magneto housing for dis-
coloration, roughness when rotated, and secure fit in
bearing bores.
REPLACING STATOR COIL/
CRANKSHAFT POSITION SENSOR
1. Remove the three cap screws securing the stator coil,
two cap screws securing the crankshaft position sen-
sor, and one cap screw from the harness hold-down.
2. Lift the rubber grommet out of the housing; then
remove the stator coil/crankshaft position sensor.
Account for and note the position of the harness
hold-down under the crankshaft position sensor.
FI590
3. Install the new stator coil assembly and secure with
three new “patch-lock” cap screws. Tighten to 13 ft-
lb.
4. Place the stator wire harness hold-down into posi-
tion; then install the crankshaft position sensor and
secure with two cap screws. Tighten securely.
5. Install the upper cable hold-down and secure with a
cap screw. Tighten securely.
FI595A
Installing Left-Side
Components
NOTE: Plug the oil passage in the crankcase hous-
ing prior to installing the drive gear/driven gear
assembly to prevent loss of an alignment pin.
1. Install the water pump driven gear alignment pin and
the driven gear (with the beveled side of the gear fac-
ing outward as noted in removing); then secure with
the snap ring.
CD950A
CD952A
Summary of Contents for HDX 500 2017
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