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2008 SPORTSMAN X2 700 /800 EFI /800 TOURING
SERVICE MANUAL
FOREWORD
This service manual is designed primarily for use by certified Polaris Master Service Dealer technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with service
procedures before starting the work. Certain procedures require the use of special tools. Use only the proper tools as
specified.
Comments or suggestions about this manual may be directed to: Service Publications Dept. @ Polaris Sales Inc. 2100
Hwy 55 Medina Minnesota 55340.
2008 Sportsman X2 700 / 800 EFI / 800 Touring Service Manual PN 9921323
© Copyright 2007 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this
publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting
or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
Summary of Contents for Sportsman 800 EFI
Page 4: ...NOTES ...
Page 18: ...NOTES GENERAL INFORMATION 1 14 ...
Page 25: ...2 7 MAINTENANCE 2 LUBRICATION FLUIDS SPORTSMAN Component Locations Sportsman Only Deluxe ...
Page 56: ...2 38 MAINTENANCE Maintenance Schedule Service Date Hours Miles Service Performed Serviced By ...
Page 116: ...NOTES ENGINE 3 60 ...
Page 137: ...4 21 FUEL INJECTION 4 EFI CIRCUIT Power On EFI CIRCUIT Crank Position Sensor ...
Page 138: ...4 22 FUEL INJECTION EFI CIRCUIT Fuel Pump EFI CIRCUIT Throttle Position Sensor ...
Page 140: ...4 24 FUEL INJECTION EFI CIRCUIT Malfunction Indicator Light ...
Page 167: ...5 27 BODY STEERING SUSPENSION 5 X2 CARGO BOX Exploded View ...
Page 170: ...5 30 BODY STEERING SUSPENSION X2 SEAT ASSEMBLY Exploded Views ...
Page 174: ...NOTES BODY STEERING SUSPENSION 5 34 ...
Page 206: ...NOTES CLUTCH SYSTEM 6 32 ...
Page 244: ...7 38 FINAL DRIVE Rear Gearcase Exploded View ...
Page 245: ...TRANSMISSION 8 1 CHAPTER 8 TRANSMISSION 8 SPORTSMAN 8 3 8 18 SPORTSMAN X2 8 19 8 38 ...
Page 246: ...NOTES TRANSMISSION 8 2 ...
Page 248: ...8 4 SPORTSMAN TRANSMISSION TRANSMISSION EXPLODED VIEW Sportsman Transmission ...
Page 265: ...8 21 X2 Touring Transmission 8 242 262 262 262 262 262 ...
Page 266: ...8 22 X2 Touring Transmission Mounting Exploded View x2 x3 x4 x4 x2 x1 x1 x1 ...
Page 312: ...NOTES BRAKES 9 30 ...
Page 322: ...10 10 ELECTRICAL SPEEDOMETER TROUBLESHOOTING Test 1 No All Wheel Drive ...
Page 323: ...10 11 ELECTRICAL 10 TEST 2 No Display TEST 3 No Reverse Speed Limit ...
Page 324: ...10 12 ELECTRICAL TEST 4 No AWD Hub Safety Limiter ...
Page 325: ...10 13 ELECTRICAL 10 TEST 5 Reverse Speed Limiter TEST 6 Speed Sensor ...
Page 326: ...10 14 ELECTRICAL TEST 7 No Fuel Gauge TEST 8 Transmission Switch ...
Page 357: ...10 45 ELECTRICAL 10 BASIC WINCH WIRING PRE WIRED MODELS ...
Page 367: ...10 55 ELECTRICAL 10 Cooling Fan EFI Fuel Pump EFI ...
Page 368: ...10 56 ELECTRICAL Gear Switch EFI Power Circuit EFI ...
Page 369: ...10 57 ELECTRICAL 10 Reverse Override EFI Fan Control EFI ...
Page 370: ...10 58 ELECTRICAL Start Circuit EFI Start Enable EFI ...
Page 373: ...11 3 800 TOURING EFI INTERNATIONAL 11 Exploded View Foot Brake Supply Hand Brake Supply ...
Page 376: ...NOTES 800 TOURING EFI INTERNATIONAL 11 6 ...
Page 382: ...IX 6 Intentional Blank Page ...
Page 383: ...WD 1 WIRE DIAGRAM 2008 SPORTSMAN 800 EFI WIRE DIAGRAM ...
Page 384: ...WD 2 WIRE DIAGRAM ...
Page 385: ...WD 3 WIRE DIAGRAM 2008 SPORTSMAN 700 X2 800 TOURING EFI WIRE DIAGRAM ...
Page 386: ...WD 4 WIRE DIAGRAM ...
Page 387: ...WD 5 WIRE DIAGRAM 2008 SPORTSMAN 800 TOURING EFI INTERNATIONAL WIRE DIAGRAM ...
Page 388: ...WD 6 WIRE DIAGRAM ...