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WORKSHOP MANUAL

UTILITY VEHICLE

RTV900

KiSC issued 03, 2008 A

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Summary of Contents for RTV900

Page 1: ...WORKSHOP MANUAL UTILITY VEHICLE RTV900 KiSC issued 03 2008 A...

Page 2: ...e Workshop Manual Code No 9Y021 01872 for the one which has not been described to this workshop manual Servicing Information on the troubleshooting servicing specification lists tightening torque chec...

Page 3: ...l and on labels on the machine itself to warn of the possibility of personal injury Read these instructions carefully It is essential that you read the instructions and safety regulations before you a...

Page 4: ...upport the machine by safety stands Do not touch the rotating or hot parts while the engine is running Never remove the radiator cap while the engine is running or immediately after stopping Otherwise...

Page 5: ...be running to do some work make sure the area is well ventilated Never run the engine in a closed area The exhaust gas contains poisonous carbon monoxide PREVENT ACID BURNS Sulfuric acid in battery el...

Page 6: ...NSTRUCTIONS PREPARE FOR EMERGENCIES Keep a first aid kit and fire extinguisher handy at all times Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone...

Page 7: ...UCTIONS The following safety decals are installed on the machine If a decal becomes damaged illegible or is not on the machine replace it The decal parts number is listed in the parts list SAFETY DECA...

Page 8: ...6 RTV900 WSM SAFETY INSTRUCTIONS KiSC issued 03 2008 A...

Page 9: ...7 RTV900 WSM SAFETY INSTRUCTIONS KiSC issued 03 2008 A...

Page 10: ...8 RTV900 WSM SAFETY INSTRUCTIONS KiSC issued 03 2008 A...

Page 11: ...2 7 Imp qts Engine coolant with recovery tank 4 0 L 4 2 U S qts 3 5 Imp qts Transmission case 10 0 L 2 6 U S gals 2 2 Imp gals Front axle case 0 6 L 0 63 U S qts 0 52 Imp qts Knuckle case Ref 0 1 L 0...

Page 12: ...65 mm 77 4 in Ground clearance Front axle 215 mm 8 5 in 180 mm 7 5 in 215 mm 8 5 in Rear axle 210 mm 8 3 in 185 mm 7 3 in 210 mm 8 3 in Weight 805 kg 1775 lbs 830 kg 1830 lbs 850 kg 1874 lbs 820 kg 18...

Page 13: ...urf Recreational Tire size Rear 25 10 12 Knobby 25 10 12 HDWS 25 10 5 12 Turf 25 10 12 HDWS 23 10 5 12 Turf 25 11 12 ATV Range gear shift lever km h mph km h mph km h mph km h mph Low 16 10 16 10 14 8...

Page 14: ...12 RTV900 WSM DIMENSIONS DIMENSIONS KiSC issued 03 2008 A...

Page 15: ...G GENERAL KiSC issued 03 2008 A...

Page 16: ...G 15 7 CHECK AND MAINTENANCE G 17 1 DAILY CHECK G 17 2 CHECK POINTS OF INITIAL 50 HOURS G 23 3 CHECK POINTS OF EVERY 50 HOURS G 30 4 CHECK POINTS OF EVERY 100 HOURS G 32 5 CHECK POINTS OF EVERY 200 HO...

Page 17: ...ibutor always specify engine serial number product serial number and hour meter reading W1011386 1 Vehicle Identification Plate 2 Product Identification Number 3 Engine Serial Number D902 E UV up tp 4...

Page 18: ...ly KUBOTA genuine parts for parts replacement to maintain machine performance and to assure safety Gaskets and O rings must be replaced during reassembly Apply grease to new O rings or oil seals befor...

Page 19: ...rm periodic check for a fee Do not attempt to modify or remodel any electrical parts and wiring When removing the battery cables disconnect the negative cable first When installing the battery cables...

Page 20: ...ag be required W10115870 In installing a part take care not to get wiring caught by it W10116700 After installing wiring check protection of terminals and clamped condition of wiring only connect batt...

Page 21: ...your skin and clothes If contaminated wash it off with water immediately Before recharging the battery remove it from the machine Before recharging remove cell caps Do recharging in a well ventilated...

Page 22: ...terminal Make certain there is no terminal being exposed or displaced W1012346 Make certain that there is no female connector being too open W1012430 Make certain plastic cover is large enough to cove...

Page 23: ...G 7 RTV900 WSM G GENERAL 5 HANDLING OF CIRCUIT TESTER Use tester correctly following manual provided with tester Check for polarity and range W1012684 KiSC issued 03 2008 A...

Page 24: ...r CF Below 0 C 32 F SAE10W 10W 30 or 10W 40 0 to 25 C 32 to 77 F SAE20 10W 30 or 10W 40 Above 25 C 77 F SAE30 10W 30 or 10W 40 4 Transmission case 10 0 L 2 6 U S qts 2 2 Imp qts KUBOTA UDT or SUPER UD...

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