31
AF789D
9. Measure the distance between the marks (at a height
parallel to the belly panel) at the front side; then
record the measurement.
10. Push the ATV forward until the marks are parallel to
the belly panel on the back side; then measure the
distance between the marks.
11. The difference in the measurements must show
1/8-1/4 in. toe-out (the front measurement 1/8-1/4 in.
more than the rear measurement).
12. If the difference in the measurements is not within
specifications, adjust both tie rods equally until
within specifications.
NOTE: Prior to locking the jam nuts, make sure the
ball joints are at the center of their normal range of
motion and at the correct angle.
733-559A
Shift Lever
REMOVING
1. Remove the E-clip securing the shift rod to the shift
lever.
2. Remove two cap screws, two self-tapping screws,
and three nylon ties securing the left-side splash
panel and remove the panel.
3. Remove the axle and nut securing the shift lever to
the upper shift arm; then remove the shift lever.
Account for a spring and two O-rings.
INSTALLING
1. Place the spring into position between the upper shift
arm and shift lever; then making sure the O-rings are
in place on the axle, secure the shift lever to the arm
with the existing axle and nut.
2. Place the shift rod into position on the shift lever and
secure with the existing E-clip.
3. Check shift lever adjustment (see Periodic Mainte-
nance); then tighten jam nut(s) securely.
4. Install the left-side splash panel.
Front Rack
REMOVING
1. Remove the cap screws and lock nuts securing the
rack to the frame and front fender panel.
2. Remove the front rack from the ATV.
CLEANING AND INSPECTING
1. Clean all rack components using a pressure washer.
2. Inspect all welds for cracking or bending.
3. Inspect threaded areas of all mounting bosses for
stripping.
4. Inspect for missing decals and/or reflectors.
INSTALLING
1. Place the rack into position on the frame and front
fender panel. Install the cap screws and lock nuts and
finger-tighten only.
2. Install the two cap screws and lock nuts securing the
rack to the fenders. Tighten all hardware securely.
Front Bumper Assembly
REMOVING
1. Remove the two flange bolts and lock nuts securing
the upper bumper supports to the bumper.
2. Remove the through-bolt and lock nut securing the
bumper to the frame; then remove the bumper.
CLEANING AND INSPECTING
1. Clean all bumper components with parts-cleaning
solvent.
2. Inspect all welds for cracking or bending.
INSTALLING
1. Place the front bumper assembly into position and
install the through-bolt. Start the lock nut and fin-
ger-tighten only.
