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Suspension
The following suspension system components should be
inspected periodically to ensure proper operation.
A. Shock absorber rods not bent, pitted, or damaged.
B. Rubber damper not cracked, broken, or missing.
C. Shock absorber body not damaged, punctured, or
leaking.
D. Shock absorber eyelets not broken, bent, or
cracked.
E. Shock absorber eyelet bushings not worn, deterio-
rated, cracked, or missing.
F. Shock absorber spring not broken or sagging.
SPECIAL TOOL
A special tool must be available to the technician when
performing service procedures in this section.
NOTE: Special tools are available from the Arctic
Cat Service Department.
Shock Absorbers
REMOVING
1. Secure the ATV on a support stand to elevate the
wheels and to release load on the suspension.
2. Remove the two cap screws and nuts securing each
front shock absorber to the frame and the upper
A-arm. Account for bushings and sleeves from each.
AF605D
3. Remove the two cap screws and nut securing each
rear shock absorber to the frame and lower A-arm.
Account for bushings and sleeves from each.
AF626D
4. Using Shock Spring Removal Tool, compress the
shock absorber spring, remove the retainer, and
remove the spring.
AF730D
CLEANING AND INSPECTING
1. Clean all shock absorber components using a pres-
sure washer.
2. Inspect each shock rod for nicks, pits, rust, bends,
and oily residue.
Description
p/n
Shock Spring Removal Tool
0644-057
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
CAUTION
Additional support stands are necessary to support the
rear axle when the shock absorbers are removed or
damage may occur.
