145
AF628D
7. Install the tie rod end and secure with the nut.
Tighten to 30 ft-lb; then install a new cotter pin and
spread the pin to secure the nut.
NOTE: During assembly, new cotter pins should be
installed.
AF618D
8. Apply grease to the hub and drive axle splines; then
install the hub assembly onto the drive axle.
CD009
9. Secure the hub assembly with the nut. Tighten only
until snug.
10. Secure the brake caliper to the knuckle with two new
“patch-lock” cap screws. Tighten to 20 ft-lb.
CD007
11. Using an appropriate hub retaining wrench, secure
the hub nut (from step 9) to the shaft/axle. Tighten to
200 ft-lb.
NOTE: If the cotter pin does not line up, always
tighten to the next alignment.
12. Install a new cotter pin and spread the pin to secure
the nut.
CD008
13. Install the wheel and tighten to 40 ft-lb (steel wheels)
or 80 ft-lb (aluminum wheels).
14. Remove the ATV from the support stand.
Rear A-Arms
REMOVING
1. Secure the ATV on a support stand to elevate the
wheels
.
2. Pump up the hand brake; then engage the brake lever
lock.
3. Remove the wheel.
4. Remove the cotter pin securing the hex nut; then
remove the hex nut. Release the brake lever lock.
5. Remove the caliper (right side only).
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
