APRILIA SCARABEO 250 I.E. - 2006 Manual Download Page 143

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エンジンオイル - 交換

ブレーキパッドの摩耗 - 点検

スライディングブロック／変速ローラー - 交換

タイヤの空気圧と摩耗 - 点検

車両とブレーキのテスト - テスト走行

トランスミッションオイル - 交換

サスペンション - 点検

ステアリング - 点検

Engine oil - Change

Brake pad wear - check

Sliding block/ variable speed rollers - Replacement

Tyre pressure and wear - check

Vehicle and brake test - test drive

Hub oil - Change

Suspensions - Check

Steering - check up

指定油脂類表

製品

説明

仕様

AGIP CITY HI TEC 4T

エンジンオイル

SAE 5W/40, API SL, ACEA A3, JASO MA

AGIP GEAR SYNTH SAE 75W-90

ギヤオイル

API GL4、GL5

AGIP FORK 7.5W

フォークオイル

AGIP GREASE SM2

ベアリングや潤滑が必要な部分用のモリブデ
ン入りリチウムグリス

NLGI 2

AGIP BRAKE 4

ブレーキフルード

FMVSS DOT4+

143

6 メンテナンススケジュール / 6 Programmed maintenance

All manuals and user guides at all-guides.com

Summary of Contents for SCARABEO 250 I.E. - 2006

Page 1: ...using your vehicle It also describes features details and devices to assure you that you have made the right choice We believe that if you follow our suggestions you will soon get to know your new ve...

Page 2: ...should be carried out on the vehicle at an Aprilia Dealer or Authorised Workshop This booklet also contains instructions for simple repairs Any operations not specifically described in this booklet re...

Page 3: ...read with particular care As you can see each sign consists of a different graphic symbol making it quick and easy to locate the various topics Before starting the engine read this booklet thor oughly...

Page 4: ...4 All manuals and user guides at all guides com...

Page 5: ...g the steering wheel 23 Switch direction indicators 24 Horn button 24 Light switch 25 Emergency flashing light button 25 Start up button 26 Engine stop button 26 Fuel tank 27 Power supply socket 28 Th...

Page 6: ...ake oil level 89 Battery 92 Use of a new battery 97 Long periods of inactivity 98 Fuses 99 Lamps 102 Front light group 104 Headlight adjustment 106 Front direction indicators 107 Rear optical unit 110...

Page 7: ...SCARABEO 250 i e 01 Chap 01 Vehicle 7 All manuals and user guides at all guides com...

Page 8: ...01 01 8 1 1 Vehicle All manuals and user guides at all guides com...

Page 9: ...01 02 9 1 1 Vehicle All manuals and user guides at all guides com...

Page 10: ...ansmission cover 6 Left passenger footrest 7 Centre stand 8 Engine oil level refill cap 9 Side stand 10 Spark plug 11 Central inspection cover 12 Horn 13 Passenger handgrip 14 Front brake liquid tank...

Page 11: ...ed brake lever front and rear 3 Left rear view mirror 4 Instruments and gauges 5 Front brake lever 6 Right rear view mirror 7 Throttle grip 8 Electrical controls on the right hand side of the handleba...

Page 12: ...1 2 3 Analogue instrument panel 01 04 KEY 1 Red engine oil pressure warning light 2 Blue high beam warning light 3 Green turn indicator warning light 12 1 1 Vehicle All manuals and user guides at all...

Page 13: ...ometer 6 Multifunction LCD panel 7 Fuel gauge 8 MODE button 9 Yellow amber low fuel warning light 10 EFI warning light 11 Antitheft warning light IMMO BILIZER 12 Red high coolant temperature warning l...

Page 14: ...TION WITH THE KEY SET TO ON ALL THE PRE INSTALLED WARNING LIGHTS INSTRUMENT PANEL LIGHTING AND ALL THE SEGMENT IN DISPLAY 3 TURN ON FOR THE FIRST 3 SECONDS FOR AN INITIAL INSTRUMENT CHECK 14 1 1 Vehic...

Page 15: ...as not been started this tests LED operation The warning light should turn off as soon as the engine is started CAUTION IF THE WARNING LIGHT TURNS ON WHILE THE ENGINE IS WORKING PROPERLY THIS MEANS TH...

Page 16: ...INE AT ONCE AND CONTACT AN aprilia Official Dealer 11 7 2 9 Antitheft warning light immobiliz er 11 Only for vehicles fitted with this wiring When the scooter is off it flashes as a deterrent against...

Page 17: ...erature of the coolant in the engine When the needle starts to move away from the MIN mark the temperature is ade quate to ride the scooter The nor mal operational temperature is when the needle is at...

Page 18: ...heck the coolant level CAUTION IF THE TEMPERATURE EXCEEDS THE MAX IMUM ALLOWED FOR A LONG TIME THE ENGINE CAN BE SERIOUSLY DAMAGED 6 Multifunction LCD display 6 The display can show the digital clock...

Page 19: ...THE IGNITION CHECK 300 KM TO THE NEXT SERVICE ONCE THE MILEAGE FOR A SERVICE HAS BEEN REACHED THE ICON WILL BE STEADILY ON UNTIL THE SERVICE IS CARRIED OUT IF THIS OCCURS TAKE YOUR SCOOTER TO AN OFFIC...

Page 20: ...ip odometers 01 07 01 08 DIGITAL ODOMETER These are the segments of the digi tal odometer functions on the LCD display Icon to display trip odometer six digits 4 icon showing unit of measure in km 5 i...

Page 21: ...CLE HAS BEEN STARTED 01 09 MODE 2 MODE 2 3 MODE 2 MODE 2 3 MODE 2 3 Clock adjustment Press the MODE button 2 to select the TRIP function Press and hold the MODE button 2 for more than three seconds to...

Page 22: ...THE VEHICLE IS AT A STANDSTILL AND WITH OR WITHOUT THE ENGINE RUNNING 01 10 1 2 1 Key switch 01 10 The ignition switch 1 is found on the right side near the headstock NOTE THE KEY ACTIVATES THE IGNITI...

Page 23: ...teering is locked The engine and lights cannot be set to work The ignition key can be ex tracted LOCK LOCK Locking the steering wheel To lock the steering Turn the handlebar fully to the left Turn the...

Page 24: ...turn indicator While the vehicle is in motion the system automatically deactivates the turn indicator sys tem after 40 seconds or 500 m NOTE ELECTRICAL COMPONENTS FUNCTION ONLY WHEN THE IGNITION KEY...

Page 25: ...Y IS SET TO ON NOTE ONCE THE LIGHT SWITCH IS RELEASED FROM THE PASSING MODE IN C THE HIGH BEAM LIGHT STOPS FLASHING 01 14 01 14 4 ON 4 OFF Emergency flashing light button 01 14 Using the HAZARD switch...

Page 26: ...ng the starter button 2 the starter motor makes the engine rotate NOTE ELECTRICAL COMPONENTS FUNCTION ONLY WHEN THE IGNITION KEY IS SET TO ON 01 16 01 16 1 B RUN A OFF Engine stop button 01 16 It acts...

Page 27: ...ENGINE OFF AND THE IGNITION SWITCH SET TO ON THE BATTERY MAY GET DISCHARGED WITH THE ENGINE OFF AND AFTER IT STOPS TURN THE IGNITION SWITCH TO OFF 01 17 01 17 1 1 2 Fuel tank 01 17 To reach the fuel...

Page 28: ...hones hand lamp etc CAUTION USING THIS SOCKET FOR A LONG PERIOD CAN RESULT IN A FULLY DISCHARGED BATTERY 01 19 01 19 1 The saddle 01 19 To unlock the saddle automatical ly press the button 1 on the re...

Page 29: ...ber The chassis number is stamped on the central chassis bar To read the chassis number it will be necessary to open the glove box and remove the snap on protection Chassis No 01 21 Engine number The...

Page 30: ...BY LAW PAR TICULARLY MODIFYING THE CHASSIS NUMBER WILL IMMEDIATELY INVALIDATE THE WARRANTY 01 22 01 22 1 OFF 2 Rear top box opening 01 22 Thanks to the glove box it is not necessary to carry bulky it...

Page 31: ...SCARABEO 250 i e 02 Chap 02 Use 31 All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 32: ...TAND HOW SOME CONTROLS WORK OR IF A MALFUNCTION IS DETECTED OR SUSPECTED CHECKS DO NOT TAKE LONG AND RESULT IN SIGNIFICANTLY ENHANCED SAFETY PRE RIDE CHECKS Front and rear disc brake Check operation C...

Page 33: ...e Steering Check that the rotation is uniform smooth and there are no signs of clearance or slackness Centre and side stands Check that it works smoothly and it goes back to its normal position when t...

Page 34: ...intervene in case of failure Injection pump Check that it works properly Refuelling CAUTION FUEL USED TO DRIVE EXPLOSION ENGINES IS HIGHLY INFLAMMABLE AND CAN BECOME EXPLOSIVE UNDER SPECIFIC CONDITION...

Page 35: ...REFUL AND DO NOT REFILL THE TANK UP TO THE TOP CLOSE THE CAP ADEQUATELY AFTER RE FUELLING BE CAREFUL FUEL DOES NOT GET INTO CONTACT WITH YOUR SKIN DO NOT INHALE VAPOURS OR SWALLOW FUEL DO NOT TRANSFER...

Page 36: ...TANK AS SOON AS POSSIBLE THE FAIL URE TO FOLLOW THESE GUIDELINES COULD CAUSE DAMAGE TO THE FUEL PUMP AND OR THE CATALYSER 95 NORM 85 NOMM 13 2 l 3 l Use unleaded premium petrol only with minimum octan...

Page 37: ...BAR THUS REDUCING GRIP AND STABILITY SPECIALLY WHEN CORNERING CONVERSELY AN UNDER INFLATED TYRE WILL EXTEND THE CONTACT PATCH TO INCLUDE A LARGER PORTION OF THE TYRE SIDEWALLS 1 IF SO THE TYRE COULD S...

Page 38: ...O NOT FIT TYRES WITH IN NER TUBES ON RIMS FOR TUBELESS TYRES OR VICE VERSA CHECK THAT THE IN FLATION VALVES HAVE THEIR CAPS FIT TED IN ORDER TO AVOID UNEXPECTED FLAT TYRES REPLACEMENT REPAIR MAINTENAN...

Page 39: ...POOR HANDLING AND TYRE DAMAGE Characteristic MAX load 190 kg 2 2 bar 2 2 bar 2 2 bar 2 3 bar Characteristic Front tyre pressure rider only 2 2 bar Rear tyre pressure rider only 2 2 bar Front tyre pre...

Page 40: ...r pulled press repeatedly on the handlebar lowering the fork The travel should be pro gressive and there should be no signs of oil on the stems Check that all organs are tightened and the joints of th...

Page 41: ...a ring nut to adjust the spring preloading The manufacturer has set the stand ard suspension adjustment for a rider weighing about 70 kg For other weights use a hook spanner supplied on the ring nut...

Page 42: ...oading The ve hicle suspension is very soft To be used on uneven roads and when riding without passenger Running in Engine run in is essential to ensure engine long life and correct opera tion If poss...

Page 43: ...ed maximum speed AVOID KEEPING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD After the first 1000 km 625 miles gradually increase the speed until the maximum performance is reached CAUTION ALWAYS SIGNA...

Page 44: ...E ONLY AFTER THE FIRST RUN IN 1000 KM 625 MILES IT IS POSSIBLE TO ATTAIN THE BEST SPEED AND ACCELERATION PERFORMANCE OF YOUR SCOOTER 02 04 02 05 02 06 02 07 02 08 02 09 02 10 Starting up the engine 02...

Page 45: ...rest the vehicle on its centre stand and check that the side stand has been complete retracted to its position Make sure that the light switch 1 is set to low beam Set the engine cut off switch 2 to...

Page 46: ...r 6 If the engine fails to start it means there is no current in the ignition re lay and the engine does not start Press the starter button 7 but do not accelerate and release it as soon as the engine...

Page 47: ...N WHEN THE ENGINE IS RUNNING THE EN GINE OIL PRESSURE WARNING LIGHT 4 SHOULD TURN OFF IF THE WARNING LIGHT STAYS ON OR TURNS ON WHILE THE ENGINE IS WORKING PROPERLY THIS MEANS THAT THE OIL PRESSURE IN...

Page 48: ...AT A LIMITED SPEED 02 09 To set off Get on the scooter and keep at least one foot on the ground for stability Adjust the angle of rear view mirrors adequately CAUTION WITH THE VEHICLE AT A STANDSTILL...

Page 49: ...MINIMISE THE EMISSION OF AIR POLLUTING SUBSTANCES AND FUEL CON SUMPTION WARM UP THE ENGINE BY RIDING THE FIRST KILOMETRES AT A LIMITED SPEED CAUTION NEVER ACCELERATE AND DECELERATE RE PEATEDLY AND CO...

Page 50: ...NTO A BEND REDUCE SPEED OR BRAKE WHILE BENDING RIDE AT THE SAME MODERATE AND CONSTANT SPEED OR SLIGHTLY ACCELERATE DO NOT BRAKE IN EXCESS THERE IS HIGH RISK OF SKIDDING BRAKING CONTINUOUSLY WHILE GOIN...

Page 51: ...LLY AND INCLINE THE VEHICLE THE LEAST POSSIBLE Difficult start up The fuel supply system can control ignition based on the engine condi tion hot cold or the ambient tem perature and pressure 02 11 02...

Page 52: ...EHICLE ON A WALL OR LAY ON THE GROUND MAKE SURE THE VEHICLE AND SPECIALLY ITS HOT PARTS DO NOT POSE ANY RISK TO PEOPLE OR CHILDREN DO NOT LEAVE YOUR VEHICLE UNATTENDED WITH THE ENGINE ON OR THE KEY IN...

Page 53: ...switch 3 to OFF Rest the vehicle on its stand Lock the steering by turning the ignition switch 3 to LOCK and extract the key 2 CAUTION DO NOT LEAVE THE KEY 2 INSERTED IN THE IGNITION SWITCH NOTE WHEN...

Page 54: ...n before the sale or delivery of the vehicle to the ulti mate buyer or while it is used using the scooter after that device or element has been removed or rendered non op erating Check the muffler exh...

Page 55: ...ush the stand lever 6 SIDE STAND Hold the left handgrip 4 and the passenger handgrip 5 Push the side stand 7 with your right foot and extend it completely Lean the scooter until the stand touches the...

Page 56: ...oint if necessary CAUTION FOR THE SIDE STAND ONLY RISK OF FALLING OR ROLLING OVER NOTE THE FOLLOWING INFORMATION REFERS TO ONE STAND BUT IS VALID FOR BOTH Suggestions to prevent theft NEVER leave the...

Page 57: ...road tax paid Write down your personal details and telephone number on this page to help identifying the owner in case of scooter retrieval after a theft LAST NAME NAME AD DRESS TELEPHONE No IMPORTAN...

Page 58: ...and or private property until you have be come thoroughly acquainted with the vehicle Driving under the influence of med ication alcohol and narcotic drugs or psychotropic substances dramati cally inc...

Page 59: ...le in front just to improve your own speed CAUTION ALWAYS RIDE WITH BOTH HANDS ON THE HANDLEBAR AND FEET ON THE FOOTRESTS OR THE RIDER S FOOTRESTS IN THE ADEQUATE RIDING POSITION 02 19 Never stand on...

Page 60: ...e aid of a specialist Report any malfunction to the engi neers and or mechanics in order to facilitate their work Never ride the vehicle if the damage jeopardises safety Do not modify the position ang...

Page 61: ...ly light coloured and or in reflective material In this way you will be easily visible to other drivers thus reducing the risk of being hit and you will be better protected in case of falling Always w...

Page 62: ...ion angle at corners Do not use accessories that hinder access to the controls as they may increase the reaction time in case of an emergency Fairings and large windshields fit ted to the vehicle may...

Page 63: ...long trips Do not hang anything from your ve hicle s handlebars mudguards or forks such as protruding bulky heavy and or dangerous objects this will slow the vehicle performance when turning and will...

Page 64: ...l dren on the glove box or the luggage rack Never exceed the maximum weight al lowed for each luggage rack Overloading the vehicle may result in lack of stability and poor han dling 64 2 2 Use All man...

Page 65: ...SCARABEO 250 i e 03 Chap 03 Maintenance 65 All manuals and user guides at all guides com...

Page 66: ...to have the oil changed CAUTION HANDLING OIL FOR PROLONGED PERIODS AND ON A REGULAR BASIS CAN CAUSE SE RIOUS SKIN DAMAGE WASH YOUR HANDS CAREFULLY AFTER HANDLING OIL WHEN CARRYING OUT MAINTENANCE OPE...

Page 67: ...IONING TAKE YOUR VEHICLE TO AN Official aprilia Dealer NOTE DO NOT EXCEED THE MAX MARK WHEN TOPPING UP ENGINE OIL NOTE USE OIL OF THE TYPE SPECIFIED IN THE RECOMMENDED PRODUCTS TABLE 03 01 Engine oil...

Page 68: ...e oil in the crankcase flows down and cools as well NOTE FAILURE TO FOLLOW THESE OPERATIONS MAY RESULT IN AN INCORRECT READING OF THE ENGINE OIL LEVEL 1 1 2 1 Unscrew and take out the measuring cap di...

Page 69: ...GING THE EN GINE OIL LEVEL MUST NEVER EXCEED THE MAX MARK OR FALL BELOW THE MIN MARK 03 02 03 02 2 1 1 Engine oil top up 03 02 Pour a little oil through the dipstick tube 2 and wait one minute so that...

Page 70: ...OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE 03 03 Engine oil change 03 03 Park the vehicle on its centre stand CAUTION PARK THE VEHICLE ON SAFE AND LEVEL GROUND CAUTION THE ENGINE AND THE E...

Page 71: ...IL LEVEL aprilia 1 Take your scooter to an Official aprilia Dealer to carry out the re placement Unscrew and remove the cap dipstick 1 Unscrew and remove the en gine oil cartridge filter CAUTION RIDIN...

Page 72: ...o drain out Fit a new cartridge filter oil and take special care to lubricate the sealing O ring of the filter with oil Screw in and tighten the engine oil drain plug 3 Refill through the filling hole...

Page 73: ...nce table CAUTION HANDLING OIL FOR PROLONGED PERIODS AND ON A REGULAR BASIS CAN CAUSE SE RIOUS SKIN DAMAGE WASH YOUR HANDS CAREFULLY AFTER HANDLING OIL WHEN CARRYING OUT MAINTENANCE OPER ATIONS IT IS...

Page 74: ...sion oil level check Rest the vehicle on its centre stand CAUTION PARK THE VEHICLE ON SAFE AND LEVEL GROUND CAUTION THE ENGINE AND THE EXHAUST SYSTEM COMPONENTS CAN GET VERY HOT AND RE MAIN SO FOR SOM...

Page 75: ...e Extract the tap dipstick 1 again and read the oil level on the tap dipstick MAX maximum level MIN minimum level The level is correct when it is close to the MAX level marked on the measuring dipstic...

Page 76: ...of the type specified in the recommended products table at every top up or change CAUTION RIDING THE VEHICLE WITH INSUFFICIENT LUBRICATION OR CONTAMINATED OR NOT RECOMMENDED LUBRICANTS ACCELERATES TH...

Page 77: ...TED TYRE WILL PROVIDE A HARSH RIDE AS SURFACE UN EVENNESS IS NOT CUSHIONED AND IS SENT TO THE HANDLEBAR THUS REDUCING GRIP AND STABILITY SPECIALLY WHEN CORNERING CONVERSELY AN UNDER INFLATED TYRE WILL...

Page 78: ...YRE IS MENDED USE ONLY TYRE SIZES INDICATED BY THE MANU FACTURER DO NOT FIT TYRES WITH IN NER TUBES ON RIMS FOR TUBELESS TYRES OR VICE VERSA CHECK THAT THE IN FLATION VALVES HAVE THEIR CAPS FIT TED IN...

Page 79: ...SA 3 mm TYRE WEAR MINIMUM THRESHOLD 2 USA VERSION Front USA version 3 mm Rear USA version 3 mm 03 07 After a thorough analysis aprilia has approved only the tyres listed below for this model Character...

Page 80: ...Remove the spark plug regularly clean off carbon scales and replace it if necessary To access the spark plug remove the inspection cover as follow Lift the saddle Remove the battery cover and unscrew...

Page 81: ...place being careful not to let dust or any other substance into the cylinder Check that the spark plug electrode and centre porce lain are free of carbon de posits or signs of corro sion If necessary...

Page 82: ...t make the spark plug complete 1 2 a turn to press the washer Insert the spark plug tube correctly so that it does not detach with engine vi brations Refit the right inspection cover CAUTION TIGHTEN T...

Page 83: ...er more frequently Remove the filtering element from the scooter for clean ing 03 13 9 3 4 5 5 Place the scooter on its central stand Unscrew and remove the nine screws 3 Remove the filter housing cov...

Page 84: ...OIL MAY GET INTO THE BELT HOUSING AND DAMAGE OR MAKE IT SLIDE 03 14 03 15 50 50 Cooling fluid level 03 14 03 15 Check the coolant level according to the indications in the scheduled maintenance table...

Page 85: ...needed up to 60 max Use distilled water in the coolant mixture to avoid damaging the en gine CAUTION DO NOT USE YOUR VEHICLE IF THE COOL ANT LEVEL IS BELOW THE MINIMUM LEVEL MARKED MIN CAUTION COOLANT...

Page 86: ...N WAIT FOR THE ENGINE TO COOL DOWN BE FORE CHECKING OR TOPPING UP THE COOLANT LEVEL 03 15 1 1 Shut off the engine and wait until it cools off Remove the front case Loosen turning it clock wise but do...

Page 87: ...CAP 1 IS CONNECTED TO A BREATHER PIPE 3 DO NO FORCE OR DISCONNECT THE BREATHER PIPE 3 CAUTION COOLANT IS TOXIC IF INGESTED CON TACT WITH EYES OR SKIN MAY CAUSE IR RITATION DO NOT INTRODUCE YOUR FINGER...

Page 88: ...CHECK THAT THERE ARE NO LEAKS IN THE CIRCUIT FOR RE PAIRS TAKE YOUR VEHICLE TO AN OF FICIAL APRILIA DEALER CAUTION WHEN TOPPING UP DO NOT EXCEED THE MAX LEVEL OR THE FLUID WILL FLOW OUT WHEN THE ENGIN...

Page 89: ...E IN THE HY DRAULIC CIRCUIT CONTACT AN Official aprilia Dealer IN CASE OF DOUBTS ON THE CORRECT OPERATION OF THE BRAKING SYSTEM OR WHEN UNABLE TO CARRY OUT ROUTINE CHECK PROCEDURES CAUTION PAY SPECIAL...

Page 90: ...DEGREASING PRODUCT 03 17 When the friction pads wear out the brake fluid level in the reservoir goes down to automatically compen sate for that wear The brake fluid reservoir is located below the han...

Page 91: ...heck that the level in the reservoir is over the ref erence MIN indicated on the sight glass 1 MIN Minimum level CAUTION PARK THE VEHICLE ON SAFE AND LEVEL GROUND CAUTION DO NOT USE YOUR VEHICLE IF TH...

Page 92: ...CLE TO AN OFFICIAL APRILIA DEALER AS IT MAY BE NECESSARY TO PURGE AIR IN THE CIR CUIT 03 18 03 19 03 20 Battery 03 18 03 19 03 20 Check electrolyte level and terminal tightness according to the indica...

Page 93: ...LK THEN MILK OF MAGNESIA OR VEGETAL OIL AND SEEK MEDICAL ADVICE IMMEDIATELY THE BATTERY RELEASES EXPLOSIVE GASES KEEP IT AWAY OF FLAMES SPARKS CIGARETTES OR ANY OTHER HEAT SOURCE WHEN RECHARGING OR US...

Page 94: ...TS WHEN RECHARGING A MAINTENANCE FREE BATTERY INSTALLED USE A SPECIFIC BATTERY CHARGER VOLTAGE CONSTANT AMPERAGE OR CONSTANT VOLTAGE TYPE USING A CONVENTIONAL BATTERY CHARGER MAY DAMAGE THE BATTERY 03...

Page 95: ...corroded or covered by deposits covered by neutral grease or petro leum jelly If necessary Disconnect first the nega tive lead and then the positive one Brush with a metal bristle brush to remove all...

Page 96: ...CE REMOVED THE BATTERY MUST BE PUT AWAY IN A SAFE PLACE OUT OF THE REACH OF CHILDREN CAUTION HANDLE WITH CARE AND MAXIMUM ATTEN TION AS ELECTROLYTE FLUID MAY SPILL OUT SINCE THE BATTERY IS NOT EMPTY 1...

Page 97: ...Use of a new battery Remove the battery cover Place the battery 5 in its housing Connect first the positive lead and then the nega tive one Cover the leads and termi nals with neutral grease or petro...

Page 98: ...fteen days it is necessary to recharge the battery to avoid sulphation Remove the battery and put it away in a cool and dry place In winter or when the vehicle re mains stopped check the charge freque...

Page 99: ...INDICATE A SHORT CIRCUIT OR OVER LOAD IF THIS OCCURS CONTACT AN Official aprilia Dealer 10A 15A 30A 1 Checking the fuses is necessary whenever an electrical component fails to operate or is malfuncti...

Page 100: ...C 5 10A ECU AUXILIARY FUSES DISTRIBUTION 2 15A fuse From the voltage regulator to Fan relay injection stop ignition light logic seat A on the electrical diagram 3 15A Fuse From the ignition switch to...

Page 101: ...arts 10 Free 03 22 11 30A 12 30A 13 30A 14 30A ARRANGEMENT OF MAIN FUSES 11 30A fuse From the battery to General power supply plug socket 12 30A Fuse From the battery to Alternator battery regulator p...

Page 102: ...S CAUTION BEFORE REPLACING A BULB TURN THE IGNITION SWITCH TO KEY OFF AND WAIT A FEW MINUTES FOR THE BULB TO COOL OFF WEAR CLEAN GLOVES OR USE A CLEAN DRY CLOTH TO REPLACE THE BULB DO NOT LEAVE PRINTS...

Page 103: ...WARNING LIGHTS High low beam bulb 12V 55W 12V 55W Front parking light bulb 12V 5W Rear front turn indicator bulb 12V 10W rear 12V 10W front Rear tail light stop light bulb 12V 5W 21W License plate li...

Page 104: ...e low beam light bulb 2 One tail light bulb 3 To replace low high beam light bulbs Unscrew and remove the lower screw 4 Remove the front headlight ring nut Remove the headlight upper lock Unscrew and...

Page 105: ...CAL CABLES WHEN TAKING OUT THE BULB ELECTRICAL CONNECTOR NOTE INSERT THE BULB IN THE PARABOLE SEAT SO THAT THE TWO NOTCHES ON THE BULB COINCIDE WITH THEIR GUIDES ON THE BULB HOLDER 03 26 PUSH Connect...

Page 106: ...ustment 03 27 03 28 For a quick check of the correct di rection of the front light beams place the scooter ten metres from a vertical wall and make sure the ground is level Turn on the low beam light...

Page 107: ...ont direction indicators 03 29 03 30 03 31 03 32 NOTE TO REPLACE THE TURN INDICATOR BULBS IT IS NOT NECESSARY TO OPERATE OR REMOVE THE TURN INDICATOR LENS OR PARABOLE 03 29 1 2 To replace the bulbs re...

Page 108: ...slightly as shown by the arrow and de tach from the fittings CAUTION PROCEED WITH CAUTION DO NOT DAMAGE THE TABS AND OR THEIR CORRESPONDING SLOTS HANDLE PLASTIC AND PAINTED COMPO NENTS WITH CARE DO NO...

Page 109: ...gh the hole in the glovebox Lift the expansion tank to reach the right bulb Follow the same procedure as for left bulb Install a bulb of the same type adequately Reinstall in the reverse order CAUTION...

Page 110: ...ide off the rear headlight 4 03 34 5 6 Slide off the bulb holder 5 and extract the rear headlight Turn the bulb 6 anti clockwise Remove and replace the headlight CAUTION PROCEED WITH CAUTION DO NOT DA...

Page 111: ...2 anti clockwise and slide it off the bulb holder 03 36 03 36 03 37 4 5 6 Number plate light 03 36 03 37 To replace the bulb Unscrew and remove the screw 4 Remove the license plate bulb support 5 Slid...

Page 112: ...THE BULB HOLDER 03 38 03 38 1 2 3 4 Helmet compartment lighting bulb 03 38 For replacement Lift the saddle Loosen and remove the fixing screw 1 on the battery cover glass Remove the glass 2 and slide...

Page 113: ...for both Rest the scooter on its centre stand Unscrew the tap 3 Remove the rear view mirror 4 and slide it off upward Take care not to lose the cover 3 and the spacer NOTE ASSEMBLE THE COMPONENTS FOR...

Page 114: ...G INFORMATION REFERS TO ONE BRAK ING CIRCUIT BUT IT APPLIES TO BOTH CAUTION UNEXPECTED CLEARANCE VARIATIONS OR ELASTIC RESISTANCE IN THE BRAKE LEVER ARE DUE TO FAILURE IN THE HY DRAULIC CIRCUIT CONTAC...

Page 115: ...E SAFETY AND THERE FORE THEY HAVE TO BE ALWAYS IN PERFECT CONDITIONS CHECK THEM BE FORE EVERY RIDE A DIRTY DISC SMEARS THE PADS RE SULTING IN POOR BRAKING REPLACE DIRTY PADS AND CLEAN THE DIRTY DISC U...

Page 116: ...pers From the front bottom side for both callipers CAUTION CHECK BRAKE PADS FOR WEAR MAINLY BEFORE EACH RIDE 03 42 1 Rear brake calliper From the back bottom side for both pads 1 NOTE EXCESSIVE WEAR O...

Page 117: ...TO HAVE DISCS RE PLACED 03 44 03 44 03 45 Periods of inactivity 03 44 03 45 Take some measures to avoid the side effects of not using the vehicle Besides it is necessary to carry out general repairs a...

Page 118: ...he spark plug Remove the battery Wash and dry the scooter Polish the painted surfaces Inflate tyres Place the scooter so that both tyres do not touch the ground using a specific support Store the vehi...

Page 119: ...he vehicle Clean the vehicle frequently when it is exposed to adverse conditions such as Air pollution cities and industrial areas Salinity and humidity in the atmosphere seashore areas hot and wet we...

Page 120: ...ALCULATE A LONGER BRAKING DISTANCE IN ORDER TO AVOID ACCIDENTS BRAKE REPEATEDLY TO RE STORE NORMAL OPERATION CARRY OUT THE PRE RIDE CHECKS 2 4 To remove dirt and mud deposited on the painted surfaces...

Page 121: ...EN CLEANING PLASTIC PARTS OF THE SCOOTER DO NOT DIRECT HIGH PRESSURE WATER OR AIR JETS OR STEAM TO THE FOLLOWING PARTS WHEEL HUBS CON TROLS LOCATED ON THE RIGHT OR LEFT SIDE OF THE HANDLEBAR BEARINGS...

Page 122: ...CLOSED 3 WASH ONLY WITH NEUTRAL DE TERGENT AND RINSE WITH WATER BUT NOT WITH PRESSURE Transport CAUTION BEFORE TRANSPORTING THE VEHICLE IT IS NECESSARY TO EMPTY THE FUEL TANK AND THE CARBURETTOR ADEQU...

Page 123: ...E NAKED FLAMES DO NOT DISPOSE OF FUEL INTO THE EN VIRONMENT Rest the scooter on its centre stand and on safe and level ground Shut off the engine and wait until it cools off Take a container with a ca...

Page 124: ...care not to damage the pump unit probe checking fuel level in the tank CAUTION AFTER EMPTYING THE TANK REFIT THE FUEL TANK CAP ADEQUATELY 124 3 3 Maintenance All manuals and user guides at all guides...

Page 125: ...SCARABEO 250 i e 04 Chap 04 Technical data 125 All manuals and user guides at all guides com...

Page 126: ...mm Kerb weight 194 kg Variator transmission continuous automatic Main transmission V belt Secondary transmission Gear reduction unit Engine wheel total ratio short 1 14 083 long 1 5 406 Fuel reserve i...

Page 127: ...brake with hydraulic transmission Combined rear brake Double disc 260 mm front disc and 240 mm rear disc Front wheel rim 16 x 3 00 made of light alloy Rear wheel rim 14 x3 5 light alloy rim Tyre type...

Page 128: ...agnet Generator 14V 380W M 2801 4 4 SOHC 4 1 244 29 cm 72 mm 60 mm 11 0 0 5 1 1600 100 rpm ENGINE TECHNICAL DATA Model M28CM Engine type Single cylinder 4 stroke 4 valves wet sump forced lubrication s...

Page 129: ...um petrol 4 Stars UK with minimum octane rating of 95 NORM and 85 NOMM Ignition type CDI inductive Ignition advance Variable advance controlled by the injection control unit Spark plug CHAMPION RGA PH...

Page 130: ...Low beam warning light LED High beam warning light LED Low fuel warning light LED High coolant temperature gauge warning light LED 04 01 04 01 6 16 mm Kit equipment 04 01 The tool kit 6 is attached un...

Page 131: ...4 mm 131 4 4 Technical data All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 132: ...132 4 4 Technical data All manuals and user guides at all guides com...

Page 133: ...SCARABEO 250 i e 05 Chap 05 Spare parts and accessories 133 All manuals and user guides at all guides com...

Page 134: ...134 5 5 Spare parts and accessories All manuals and user guides at all guides com...

Page 135: ...SCARABEO 250 i e 06 Chap 06 Programmed maintenance 135 All manuals and user guides at all guides com...

Page 136: ...OSSIBLE LIFT THE VEHICLE WITH A SPECIFIC EQUIPMENT ON A FIRM AND LEVEL GROUND BEFORE ANY OPERATION MAKE SURE THAT THE ROOM WHERE YOU ARE HAS ADEQUATE AIR VENTILATION TO AVOID BURNS BE SPECIALLY CAREFU...

Page 137: ...t an Official aprilia Dealer for prompt and accurate service Ask your Official aprilia Dealer to test the vehicle on the road after a repair but nonetheless personally carry out the Pre ride Checks af...

Page 138: ...rranty validity For further information concerning Warranty procedures and Scheduled Maintenance please refer to the Warranty Booklet 2 EVERY 2 YEARS Coolant Check Brake fluid change 1 000 KM 1 000 KM...

Page 139: ...000 KM Engine oil level check topping up Brake pad wear check 10 000 KM 50 000 KM 70 000 KM 10 000 KM 50 000 KM 70 000 KM Safety locks check Throttle lever adjustment Air filter cleaning Air filter i...

Page 140: ...5 000 KM 45 000 KM 75 000 KM 15 000 KM 45 000 KM 75 000 KM Engine oil level check topping up Brake pad wear check 20 000 KM 40 000 KM 80 000 KM 20 000 KM 40 000 KM 80 000 KM Spark plug Replace Driving...

Page 141: ...and wear check Vehicle and brake test test drive Hub oil Change Suspensions Check Steering check up 30 000 KM 30 000 KM Safety locks check Throttle lever adjustment Air filter cleaning Air filter in b...

Page 142: ...Suspensions Check Steering check up 60 000 KM 60 000 KM Spark plug Replace Driving belt replacement Throttle lever adjustment Air filter cleaning Air filter in belt compartment Check Engine oil filte...

Page 143: ...Vehicle and brake test test drive Hub oil Change Suspensions Check Steering check up AGIP CITY HI TEC 4T SAE 5W 40 API SL ACEA A3 JASO MA AGIP GEAR SYNTH SAE 75W 90 API GL4 GL5 AGIP FORK 7 5W AGIP GR...

Page 144: ...FORK 7 5W Fork oil AGIP GREASE SM2 Lithium grease with molybdenum for bearings and other points needing lubrication NLGI 2 AGIP BRAKE 4 Brake fluid FMVSS DOT4 SPECIAL AGIP PERMANENT fluid Coolant Biod...

Page 145: ...SCARABEO 250 i e 07 Chap 07 Special fittings 145 All manuals and user guides at all guides com...

Page 146: ...146 7 7 Special fittings All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 147: ...26 28 55 77 37 113 92 99 24 65 135 125 29 147 All manuals and user guides at all guides com...

Page 148: ...148 All manuals and user guides at all guides com...

Page 149: ...ght 106 Helmet compartment 112 Horn 24 Hub oil 73 I Identification 29 Instrument panel 12 K Key switch 22 L Light switch 25 M Maintenance 65 135 136 Mirrors 113 S Saddle 28 Scheduled maintenance 136 S...

Page 150: ...e Parts ensure products already studied and tested during the vehicle design stage All aprilia Original Spare Parts undergo quality control procedures to guarantee full reliability and duration The de...

Page 151: ...Aprilia trademark is property of Piaggio C S p A All manuals and user guides at all guides com a l l g u i d e s c o m...

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APRILIA SCARABEO 250 I.E. - 2006, Manual

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