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Applikon ADI 1075 Installation/Hardware Manual Download Page 2

ADI 1075 Pilot System

SYMBOLS

December 2002

SYMBOLS

The following symbols are used on the equipment and in this manual:

Warning; refer to this manual.

Caution; electrical shock hazard.

Important note; read the instructions carefully.

   

Protective conductor terminal.

Applikon Dependable Instruments

De Brauwweg 13

3125 AE Schiedam

The Netherlands

Tel.: (31)(0)10-4621855

Fax.:(31)(0)10-4379648

E-mail: [email protected]

Summary of Contents for ADI 1075

Page 1: ......

Page 2: ...in this manual Warning refer to this manual Caution electrical shock hazard Important note read the instructions carefully Protective conductor terminal Applikon Dependable Instruments De Brauwweg 13...

Page 3: ...ss control it must not be used for other purposes Caution Any interruption of the protective conductor inside or outside the apparatus or disconnection of the protective conductor terminal will make t...

Page 4: ...6 EEC EN 50081 2 1993 EMC Generic emission standard Industrial environment EN 50082 1 1992 EMC Generic immunity standard Residential commercial and light industry EN 50082 2 1995 EMC Generic immunity...

Page 5: ...are E the Bio Controller ADI 1010 The bioreactor system and the described hardware can be operated as a stand alone unit This hardware manual describes the ADI 1075 Pilot System actuator console with...

Page 6: ...mass flow controllers head plate lift control optional stirrer speed control levelcontrol temperature control with hot and cold water or steam and liquid addition with pumps The frame of the Pilot Sys...

Page 7: ...H F I 2 2 FRONT VIEW Front view of the ADI 1075 Pilot System without frame and wet part A Power section B Gas supply section C Lift control optional D Stirrer speed control E Temperature control F Lev...

Page 8: ...wheels The dimension of the frame depends on the size of the bioreactor graphical image shows the frame for a 20 70 l reactor The wet part is used for temperature control purposes refer to chapter 4...

Page 9: ...ssed air in outlet D Gas inlets CO2 O2 Air N2 E Mains cable gland F Wet part connections bulkhead The rear panel of the ADI 1075 Pilot System can be removed in order to replace fuses refer to chapter...

Page 10: ...ew of Wet Part for Top view of Wet Part for 20 70 L bioreactors 100 300 L bioreactors A Steam supply A Steam supply B Drain B Drain C Water supply C Water supply D Water return D Water return Piping d...

Page 11: ...he rear right hand lower corner of the ADI 1075 Pilot System cabinet Tube diameter OD for compressed air 6 mm Tube diameter OD for other gasses 8 mm Insert the poly urethane tubing with a little force...

Page 12: ...ators of the Wet Part Valves V 2 04 circulation valve V 2 06 steam supply to jacket V 2 07 water out V 2 08 circulation valve V 2 12 drain condensate V 2 13 steam supply overall V 10 05 steam to air i...

Page 13: ...this is not correct contact your service office CAUTION ELECTRICAL SHOCK HAZARD Connect the main supply cable to the power source according to brown bn L1 black1 bk1 L2 black2 bk2 L3 blue bl neutral...

Page 14: ...uator Devices Fuse F7 Fuse for the Lifting Device Level Sensor Circuit Fuse F11 Fuse of Heating Circuit 1 Temp Section Wet part Fuse F12 Fuse of Heating Circuit 2 Temp Section Wet part Fuse F13 Fuse o...

Page 15: ...Main Fuse F2 Fuse circuit 24 Vdc F3 Fuse circuit 12 Vac F4 Fuse circuit 230 Vac Fuse type 5 x 20 mm Fuse rating F1 T 5A 110 120 Vac T 2 5A 230 Vac F2 T 6 3A F3 T 2A F4 T 1A Note The 24 Vdc circuit is...

Page 16: ...tors are switched off The power supply to the I O hardware and control device is maintained so measuring process parameters is continued The calculated controller output however is not realized until...

Page 17: ...rol loops of the ADI 1030 can be frozen at once by pressing the FREEZE button on the ADI 1030 keyboard followed by function key F5 Freeze All 2 7 ENVIRONMENTAL CONDITIONS The ADI 1075 Pilot System may...

Page 18: ...he different gasses are internally connected to a manifold In this manifold the gasses are mixed and directed to the gas supply bulkhead connector at the front of the ADI 1075 Pilot System Available r...

Page 19: ...ter assembly 2 3 23 l min Z3RM000090 Rotameter assembly 4 3 43 l min Z3RM000100 Rotameter assembly 6 0 60 l min Rotameter assemblies can be applied with or without a Valve Module A Rotameter B Elbow C...

Page 20: ...valve module contains a non return valve which means that other gasses or steam never can flow back into the supply system Mass Flow Controllers are available in the following versions Z3MFC0033 Mass...

Page 21: ...te system has been declared to be conform machinery directive 89 392 EEG and 91 368 EEG Note In case head plate lifting is applied at a Pilot System with an ADI 1060 Bio Controller during sterilizatio...

Page 22: ...achieved with the ADI 1030 Bio Controller In this case switch D is used to manually switch between sterilization fermentation and off In case process control and data logging is achieved by the ADI 1...

Page 23: ...lumination assemblywill light for approx 1 minute The illumination assembly is mounted in a 27 mm port in the head plate of the reactor The Wet Part is connected to the bioreactor in the following sch...

Page 24: ...13 are opened Water that is present in the jacket and the wet part is removed to the drain When the system temperature is over 100o C no more water present in the system the steam trap will close Norm...

Page 25: ...team to air inlet filter Steam to sample bottom valve Vent V 2 13 V 2 06 V 2 05 V 2 07 V 2 08 V 2 04 V 2 12 After completing the sterilization interval the steam is closed and water is circulated thro...

Page 26: ...tion and heating is possible Bioreactor with temperature control fermentation When the temperature is below set point the heater is activated When temperature exceeds set point valve V 2 07 is opened...

Page 27: ...er speed rpm C Power on off switch D Local remote switch E Potentiometer manual speed Caution According to the European Community legislation on machinery the stirrer motor is a machine with potential...

Page 28: ...0320050 Stirrer controller module for motors top bottom 7 Nm Z510320060 Stirrer controller module for motors bottom 24 Nm Z5100002M0 Stirrer motor assembly P100 top Z5100002M1 Stirrer motor assembly P...

Page 29: ...cation for pump 3 With the tumbler switch in the on position pump 3 is activated continuously off position pump 3 is stopped auto position pump 3 is activated when level contact is detected The LED in...

Page 30: ...rives can be installed in case the level control module is installed pump 3 is used for level control Caution According to the European Community legislation on machinery a pump drive is a machine wit...

Page 31: ...D 1 6 mm flow 0 2 ml rev thin wall tubing Type 15 ID 4 8 mm flow 1 67 ml rev thick wall tubing Type 16 ID 3 1 mm flow 0 8 ml rev thin wall tubing Type 18 ID 7 9 mm flow 3 8 ml rev thin wall tubing Z36...

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