Installation and Service Manual – Metered Carbon Filter
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Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.
Table of Contents
Design Basis & Specifications ................................................................................................................................................................ 4
General Information and Safety .............................................................................................................................................................. 4
Installation ................................................................................................................................................................................................ 5
Location .................................................................................................................................................................................................. 5
Loading the Media .................................................................................................................................................................................. 5
Resin Quantity per Model ....................................................................................................................................................................... 6
Plumbing ................................................................................................................................................................................................ 6
Initial Start-Up ........................................................................................................................................................................................... 7
System Monitoring and Record Keeping ............................................................................................................................................... 7
Operating Conditions ............................................................................................................................................................................... 8
Operating Do’s and Don’ts ...................................................................................................................................................................... 8
Maintenance .............................................................................................................................................................................................. 9
Control Valve Operation & Service ....................................................................................................................................................... 10
Control Valve Specifications ................................................................................................................................................................. 10
General Operation ................................................................................................................................................................................ 11
Set Time of Day .................................................................................................................................................................................... 11
Manual Regeneration ........................................................................................................................................................................... 11
Regeneration Mode .............................................................................................................................................................................. 11
Error Message ...................................................................................................................................................................................... 11
General Warnings ................................................................................................................................................................................ 12
Control Valve General Features and Information ................................................................................................................................. 12
Programming Control Valve Options ................................................................................................................................................... 13
Regeneration Cycle Programs ............................................................................................................................................................. 13
Demand Initiated Regeneration & Time Clock Options ........................................................................................................................ 14
Manual Regeneration (Backwash) ....................................................................................................................................................... 15
Additional Control Valve Functions ....................................................................................................................................................... 15
Filter System Setup ............................................................................................................................................................................. 16
Installer Display Settings ...................................................................................................................................................................... 18
Diagnostics ........................................................................................................................................................................................... 19
Valve History ........................................................................................................................................................................................ 20
Control Valve Drawings and Components ........................................................................................................................................... 21
Front Cover & Drive Assembly ............................................................................................................................................................. 21
Drive Cap Assembly, Downflow Piston, Regenerate Piston & Spacer Stack Assembly ...................................................................... 22
Injector Cap, Injector Screen, Injector, Plug and O-Ring ...................................................................................................................... 23
Refill Flow Control Assembly and Refill Port Plug ................................................................................................................................ 24
Water Meter, Meter Plug and Mixing Valve .......................................................................................................................................... 25
Drain Line – ¾” ..................................................................................................................................................................................... 26
Distributor Tube Opening Identification (1.050”) ................................................................................................................................... 28
Installation Fitting Assembly ................................................................................................................................................................. 28
Flow Diagrams ..................................................................................................................................................................................... 29
Service Spanner Wrench...................................................................................................................................................................... 31
Control Valve Components Description ............................................................................................................................................... 32
Drive Assembly .................................................................................................................................................................................... 32
Drive Cap Assembly, Main Piston, Regenerant Piston ......................................................................................................................... 32
Spacer Stack Assembly........................................................................................................................................................................ 32
Injector Plug and Refill Flow Plug ......................................................................................................................................................... 33
Drain Line Flow Control and Fitting Assembly ...................................................................................................................................... 33
Installation Fitting Assemblies .............................................................................................................................................................. 33
Water Meter or Meter Plug ................................................................................................................................................................... 33
Control Valve Service Instructions ....................................................................................................................................................... 34
Drive Assembly .................................................................................................................................................................................... 34
Drive Cap Assembly, Main Piston and Regenerant Piston ................................................................................................................... 35
Spacer Stack Assembly........................................................................................................................................................................ 36
Water Meter .......................................................................................................................................................................................... 36
Drain Line Flow Control ........................................................................................................................................................................ 36
Troubleshooting ..................................................................................................................................................................................... 37
Product Warranty ................................................................................................................................................................................... 40
