Applied Membranes W-G1054EM Operation And Maintenance Manual Download Page 38

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Installation and Service Manual – Metered Carbon Filter

Page 38

PROBLEM

POSSIBLE CAUSE

SOLUTION

Control valve regenerates at
wrong time of day

Power outage

Reset time of day. If PC Board has battery backup
present the battery may be depleted. See Front
Cover and Drive Assembly drawing for
instructions.

Time of day not set correctly

Reset to correct time of day

Time of regeneration set
incorrectly

Reset regeneration time

Control valve set at “on 0”
(immediate regeneration)

Check programming settings and reset to
NORMAL (for a delayed regeneration time)

Control valve set at “NORMAL
+ on 0” (delayed and/or
immediate)

Check programming settings and reset to
NORMAL (for a delayed regeneration time)

Time of day flashes on and off

Power Outage

Reset time of day. If PC Board has battery backup
present the battery may be depleted. See Front
Cover and Drive Assembly drawing for
instructions.

Control valve does not
regenerate automatically when
the REGEN button is depressed
and held

Broken drive gear or drive cap
assembly

Replace drive gear or drive cap assembly

Broken Piston Rod

Replace Piston Rod

Defective PC Board

Replace PC Board

Control valve does not
regenerate automatically but
does when the REGEN button is
depressed and held

Bypass valve in bypass position

Turn bypass handles to place bypass in service
position

Meter is not connected to meter
connection on PC Board

Connect meter to three pin connection labeled
METER on PC Board

Restricted/ stalled meter turbine

Remove meter and check for rotation or foreign
material

Incorrect programming

Check for programming error

Meter wire not installed securely
into three pin connector

Verify meter cable wires are installed securely into
three pin connector labeled METER

Defective meter

Replace meter

Defective PC Board

Replace PC Board

Water running to drain

Power outage during
regeneration

Upon power being restored control will finish the
remaining regeneration time. Reset time of day.

Damaged seal/stack assembly

Replace seal/sack assembly

Piston assembly failure

Replace piston assembly

Drive cap assembly not
tightened in properly

Re-tighten the drive cap assembly

Summary of Contents for W-G1054EM

Page 1: ...Cousteau Ct Vista CA 92081 760 727 3711 FAX 760 727 4427 Internet www appliedmembranes com E mail sales appliedmembranes com Document ID OMC7 16EM Revision 09 13 2012 Manual for Operation Maintenance Of Metered Carbon Filter for Models W G744EM W G844EM W G940EM W G1054EM W G1252EM W G1354EM W G1465EM W G1665EM ...

Page 2: ... U 3 Step 3U Current Time minutes Set the minutes of the day using or buttons Press NEXT to exit Set Clock Press REGEN to return to previous step Manual Regeneration To initiate a generation at the preset delayed regeneration time of day Press and release REGEN The words REGEN TODAY will flash on the display If the REGEN button was pressed in error pressing again will cancel the request To initiat...

Page 3: ... 15 Filter System Setup 16 Installer Display Settings 18 Diagnostics 19 Valve History 20 Control Valve Drawings and Components 21 Front Cover Drive Assembly 21 Drive Cap Assembly Downflow Piston Regenerate Piston Spacer Stack Assembly 22 Injector Cap Injector Screen Injector Plug and O Ring 23 Refill Flow Control Assembly and Refill Port Plug 24 Water Meter Meter Plug and Mixing Valve 25 Drain Lin...

Page 4: ...ormation and Safety DISCLAIMER The information contained in this document is subject to change without notice Applied Membranes Inc shall not be liable for technical or editorial omissions made herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material READ THIS MANUAL Prior to operating or servicing this unit this manual must be read and u...

Page 5: ...nside the tube during loading 3 Step back and look at the tank to make sure it is standing straight and not tilted The black base on the bottom of the tank should also be straightened before filling the tank If your tank is tilted simply pick up the tank 2 3 inches off the floor and drop it gently but firmly down favoring the side of the base that needs to be adjusted 4 Before loading the media fi...

Page 6: ...g and o ring Avoid getting primer and solvent cement on any part of the orings split rings bypass valve or control valve Solvent cements and primers should be used in accordance with the manufacturer s instructions Slip the nut onto the fitting first then the split ring second and the o ring last Hand tighten the nut If the fitting is leaking tightening the nut will not stop the leak Remove the nu...

Page 7: ...gnment of the o ring Do not use pipe dope or other sealant on threads Use teflon tape on threaded inlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals Initial Start Up For detailed programming and operating information please refer to the control valve section of this manual 1 Check all piping connections and make sure feed valves are o...

Page 8: ... such as kerosene benzene gasoline etc may damage products that contain o rings or plastic components Exposure to such hydrocarbons may cause the products to leak Do not use the product s contained in this document on water supplies that contain hydrocarbons such as kerosene benzene gasoline etc Operating Do s and Don ts DO Monitor system and keep a daily log Maintain proper water pressure for bac...

Page 9: ...ove Carbon filter to an area where access is available to all sides 9 Carefully loosen control valve on mineral tank top Slowly unscrew valve being careful not to damage threads in top of tank 10 When valve is loose from top of tank slowly twist it back and forth to remove it from top of distributor tube inside tank 11 To remove Carbon filter from mineral tank choose one of the recommended methods...

Page 10: ...Metered Regeneration Control Valve Specifications Minimum Maximum Operating Pressures 20 psi 138 kPa 1 4 bar to 125 psi 862 kPa 8 6 bar Minimum Maximum Operating Temperatures 40 F 4 C to 110 F 43 C No user serviceable parts are on the PC board the motor or the power adapter The means of disconnection from the main power supply is by unplugging the power adapter from the wall ...

Page 11: ...6 Step 3U Current Time minutes Set the minutes of the day using or buttons Press NEXT to exit Set Clock Press REGEN to return to previous step Manual Regeneration To initiate a generation at the preset delayed regeneration time of day Press and release REGEN The words REGEN TODAY will flash on the display If the REGEN button was pressed in error pressing again will cancel the request To initiate m...

Page 12: ...age to the drain line flow control fitting When assembling the installation fitting package inlet and outlet connect the fitting to the plumbing system first and then attach the nut split ring and o ring Heat from soldering or solvent cements may damage the nut split ring or o ring Solder joints should be cool and solvent cements should be set before installing the nut split ring and o ring Avoid ...

Page 13: ...w rate display under the diagnostic procedure The current flow rate display has a 30 minute time out feature To quickly exit Filter Setup Display Settings Diagnostics or Valve History press SET CLOCK Any changes made prior to the exit are incorporated When desired all information in Diagnostics may be reset to zero when the valve is moved to a new location To reset to zero press NEXT and buttons s...

Page 14: ...d Regeneration Time Clock Options DIR Time Clock Settings4 Days Override Gallon Capacity Yes OFF Any Number Default Yes Yes Any Number Default 12 Any Number Yes Any Number OFF For DIR Filters set the Gallons Capacity to a specific number Automatic reserve capacity feature is available for water softeners only If a reserve capacity is desired set the gallon capacity to a value that is lower than th...

Page 15: ...mplete two regenerations within 24 hours and then return to the preset regeneration procedure It is possible to do a double regeneration if the control valve is set to NORMAL or NORMAL on 0 To enact a double regeneration 1 Press the REGEN button once REGEN TODAY will flash on the display 2 Press and hold the REGEN button for three seconds until the valve regeneration initiates Once the valve has c...

Page 16: ...4 for backwash cycle times NORMAL for SINGLE NORMAL backwash Default Recommended NORMAL 2 for DOUBLE NORMAL length backwash LONGER for SINGLE LONGER length backwash LONGER 2 for DOUBLE LONGER length backwash Press NEXT to go to Step 5F Press REGEN to return to previous step STEP 5F Set Gallons Capacity using or buttons oFF regeneration based on day override time clock operation or Number of gallon...

Page 17: ...tween regenerations is reached Meter Delay Demand Initiated Regeneration with Days Override Any Number On 0 OFF Regeneration occurs immediately when volume capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur immediately when volume capacity reaches 0 Also known as Meter Immediate Demand Initiated Regeneration Any Number NORMAL On 0 Any Numbe...

Page 18: ...t used to call for a regeneration Set Day Override using or buttons number of days between regeneration 1 to 28 or OFF When gallon capacity is set to off the valve operates as a time clock valve and the Day Override sets the number of days between regenerations See Setting Options Table for more detail on setup Press NEXT to go to step 4I Press REGEN to return to previous step STEP 4I Next Regener...

Page 19: ...esterday and flashes the number of gallons treated yesterday Pressing the button will show day 2 which would be the day before yesterday and flashes the number of gallons treated on that day Continue to press the button to show the maximum number of gallons treated for the last 63 days This display will show dashes if a water meter is not installed STEP 6D Flow rate current Turn the water on at on...

Page 20: ...ows the software version of the valve Press the NEXT button to go to Step 3VH Press REGEN to exit Valve History STEP 3VH Flow rate maximum since startup This display shows the maximum flow rate in gallons per minute that has occurred since startup STEP 4VH Gallons total used since start up This display shows the total gallons treated since startup STEP 5VH Days total since start up This display sh...

Page 21: ... V3107 01 CV1 Motor Assembly 1 3 V3106 01 CV1 Drive Bracket Spring Clip 1 4 V3108 09BOARD CV1 PC Board with Battery REPLACE 1 5 V3110 CV1 Drive Reducing Gear 12 36 3 6 V3109 CV1 Drive Gear Cover 1 V3002 CV1 Drive Assembly Not Shown V3186 CV1 AC Adapter 120v 12v USA 1 V3186EU CV1 AC Adapter 220v 240v 12v EU V3186UK CV1 AC Adapter 220v 240v 12v UK V3186 01 CV1 AC Adapter Cord Only Drawing number par...

Page 22: ...ack Assembly Dwg No Item No Description Qty Per Valve 1 V3005 CV1 Spacer Stack Assembly 1 2 V3004 Drive Cap Assembly 1 3 V3178 CV1 Drive Back Plate 1 4 V3011 CV1Piston Downflow Assembly 1 5 V3174 CV1Regenerant Piston 1 6 V3135 O Ring 228 1 7 V3180 O Ring 337 1 8 V3105 O Ring 215 Distributor Type 1 Not Shown V3001 CV1 Body Assembly Downflow 1 V3001 02 CV1 Mixing Valve Body Assembly ...

Page 23: ... Ring Dwg No Item No Description Qty Per Valve 1 V3176 Injector Cap 1 2 V3152 O Ring 315 1 3 V3177 01 Injector Screen Cage 1 4 V3010 1Z CV1 Injector Assembly Z Plug 1 Not Shown V3170 O Ring 011 V3171 O Ring 013 The injector plug and the injector each contain one 011 lower and 013 upper o ring For a filter that only backwashes injector plugs are located in both holes ...

Page 24: ...tem No Description Qty Per Valve 1 V3195 01 CV1 Refill Port Plug Assembly 1 2 H4615 Elbow Locking Clip 1 3 JCP P 6 Polytube Insert Softener Only 4 JCPG 6PBLK Nut Softener Only 5 H4613 Elbow Cap Softener Only 6 V3163 O Ring 019 Softener Only 7 V3165 01 CV1 RFC Retainer Asy 0 5 gpm Softener Only 8 V3182 CV1 RFC Softener Only 9 V3330 01 CV1 Brine Elbow Asy with RFC Softener Only ...

Page 25: ...iption Qty Per Valve 1 V3151 CV1 Nut 1 QC 1 2 V3003 CV1 Meter Assembly 1 3 V3118 01 CV1 Turbine Assembly 1 4 V3105 O Ring 215 1 5 V3003 01 CV1 Meter Plug Assembly 1 6 V3013 Mixing Valve Optional Order number V3003 includes V3118 01 CV Turbine Assembly and V3105 O Ring This Water Meter should not be used as the primary monitoring device for critical or health effect applications ...

Page 26: ...g 019 ALL 1 6 V3159 01 CV1 DLFC Retainer Asy ALL 1 7 V3162 022 CV1 DLFC 2 2 gpm for W G744EM 1 of the model indicated in the column to the left V3162 027 CV1 DLFC 2 7 gpm for W G844EM V3162 042 CV1 DLFC 4 2 gpm for W G940EM V3162 053 CV1 DLFC 5 3 gpm for W G1054EM V3162 065 CV1 DLFC 6 5 gpm for W G1252EM V3162 075 CV1 DLFC 7 5 gpm for W G1354EM W G1465EM 4 and 6 can be ordered as a complete assemb...

Page 27: ...ow Locking Clip W G1665EM 1 2 V3008 02 Drain Fitting 1 Straight W G1665EM 1 3 V3166 Drain Fitting Body W G1665EM 1 4 V3167 Drain Fitting Adapter W G1665EM 1 5 V3163 O Ring 019 W G1665EM 1 6 V3150 Split Ring W G1665EM 1 7 V3151 Nut 1 QC W G1665EM 1 8 V3108 O Ring 215 W G1665EM 1 9 V3190 150 CV1 DLFC Washer 15 gpm for 1 W G1665EM 1 Can be ordered as a set Order number V3008 02 description WS1 drain ...

Page 28: ...ved Distributor Tube Opening Identification 1 050 Installation Fitting Assembly Assembly Model Number V3007 CV1 Fitting 1 PVC Male NPT Elbow Assembly Dwg No Item No Description Qty Per Assembly 1 V3151 CV1 Nut 1 Quick Connect 2 2 V3150 CV1 Split Ring 2 3 V3105 O Ring 215 2 4 V3149 CV1 Fitting 1 PVC Male NPT Elbow 2 ...

Page 31: ...Membranes Inc All Rights Reserved Service Spanner Wrench Model No V3193 02 Although no tools are necessary to assemble or disassemble the valve the CV1 wrench shown below in various positions on the valve may be purchased separately to aid in assembly or disassembly of the control valve ...

Page 32: ...ive coating is applied to the gears As the center drive gear turns a light shines on the coating and a light sensing diode determines if a light pulse was returned The PC board counts the pulses and determines when to stop driving the motor Drive Cap Assembly Main Piston Regenerant Piston The drive gears turn the main gear of the drive cap assembly which moves the piston The screw driven horizonta...

Page 33: ...ated to the nearest drain The same retainer is used for all drain line flow controls for the fitting Drain line flow controls designed for the fitting are available for flow rates ranging from 0 7 to 10 gpm 2 6 to 37 9 lpm Installation Fitting Assemblies Both elbow fittings have a unique drill out feature to allow a NPT connection to the inlet and or outlet which can be used for a RO feed test por...

Page 34: ...the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap assembly The drive bracket is properly seated when it snaps under the latches on the drive back plate If resistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back...

Page 35: ...clockwise Once loosened unscrew the drive cap assembly by hand and pull straight out To remove the main piston fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number Chemically clean in dilute sodium bisulfite or vinegar or replace the main piston Reattach the main piston to the drive cap assembly Reattach the regenerant piston if needed ...

Page 36: ... is connected to the PC board by a wire If the entire water meter assembly is to be replaced remove the control valve cover and disconnect the power source and water meter plugs from the PC board Unlatch the drive assembly and lean it forward Unthread the water meter wire from the side of the drive assembly and through the drive back plate To reinstall rethread the water meter wire through the dri...

Page 37: ...o PC Board connection Improper Power Supply Verify power voltage is being delivered to the PC Board Defective Power Adapter Replace Power Adapter Defective PC Board Replace PC Board PC Board does not display correct time of day Power Adapter plugged into electric outlet controlled by light switch Use uninterrupted outlet Tripped breaker switch and or tripped GFI Reset breaker switch and or GFI swi...

Page 38: ...the REGEN button is depressed and held Broken drive gear or drive cap assembly Replace drive gear or drive cap assembly Broken Piston Rod Replace Piston Rod Defective PC Board Replace PC Board Control valve does not regenerate automatically but does when the REGEN button is depressed and held Bypass valve in bypass position Turn bypass handles to place bypass in service position Meter is not conne...

Page 39: ...hold SET and DOWN buttons for 3 seconds or disconnect power supply from PC Board for 5 seconds and then reconnect Main drive gear too tight Loosen main drive gear Press and hold SET and DOWN buttons for 3 seconds or disconnect power supply from PC Board for 5 secs then reconnect Improper voltage being delivered to PC Board Verify that proper voltage is being supplied Press and hold SET and DOWN bu...

Page 40: ...or damages or delays caused by defective material Elements returned to SELLER for warranty examination must be shipped freight prepaid SELLER S Liability SELLER SHALL NOT BE LIABLE FOR PROSPECTIVE PROFITS OR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES NOR SHALL RECOVERY OF ANY KIND AGAINST SELLER BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE SPECIFIC GOODS SOLD AND CAUSING THE ALLEGED DAMAGE W...

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