Anytron Any-cut1 User Manual Download Page 6 | Manualshive

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Anytron Any-cut1 User Manual Download Page 6

Bitek Technology

ANYTRON ANYCUT1 User Manual

© 2016 Bitek Technology. All rights reserved.

User Document

Rev 1.0.0 – 2016.03.06

6 of 120

1.

Summary

A The Anycut is roll to roll laser cutting system that is specialized in making Short-run label.
It was designed to run the machine in the minumum space due to the compact size D1620 X W630 X
H503 mm and it solved the spacial limitation that an existing big roll to roll machine has. Also it designed
to cut and remove the waste paper, slitting job at the same time to save the time to make labels and it
can correct the printing error margine by using Vision system to get better label quality.

2.

Anycut1 Installation

2.1

Components for Installation

Components

Picture

Note

Any-cut1

D1620 X W630 X H503 mm

Power cable

RS232 Cable

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Summary of Contents for Any-cut1

Page 1: ...Ver 1 0 0 01 March 2016 Bitek Technology Inc Any cut1 User Manual AnyTron Convenient Laser Die cutter...

Page 2: ...Bitek Technology ANYTRON ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 2 of 120 Revision history Rev Date Description 1 0 20160306 Initial release...

Page 3: ...tall 8 2 3 1 Cable 8 2 3 2 Dust Collector 10 3 Anycut Operation 12 3 1 Hardware 12 3 1 1 Media Set up 12 3 1 2 Black Mark Sensor tuning 17 3 1 2 1 How to check Sensor Tune 18 3 1 3 How to Set Vision C...

Page 4: ...How to Apply the vision setting value to Beamcut 66 3 2 3 3 How to check whether the vision camera works or not 71 4 How to Update Software 72 4 1 Firmware update for Station 72 4 2 How to Update for...

Page 5: ...dia is not feeding straightly 92 7 3 When the origin for cutting is not correct How to set the origin 93 7 4 When the laser does not work 94 7 5 When the laser power is weaker than normal 96 7 6 When...

Page 6: ...um space due to the compact size D1620 X W630 X H503 mm and it solved the spacial limitation that an existing big roll to roll machine has Also it designed to cut and remove the waste paper slitting j...

Page 7: ...Dust Collector Option 2 2 Installation Environment This equipment is to be installed in place of the temperature humidity criterion is fulfilled This equipment is to be installed on the horizontal tab...

Page 8: ...ghts reserved User Document Rev 1 0 0 2016 03 06 8 of 120 2 3 How to Install 2 3 1 Cable STATION PC Division Requirements Contents Environment Temperature 15 25 C Humidity 40 60 RH Stacking Shelves Ho...

Page 9: ...er off or Impossible to detect the vision on Vision S W Dust Collect Dust collector no operation when Dust collecot cable is connected to the machine it can be used please refer to Cable map at the bo...

Page 10: ...4 GND 5 None 6 None 7 None 8 None 9 None 2 3 2 Dust Collector A dust collector is used for the purpose of discharging the dust and smoke generated during the cutting operation and in some cases it ma...

Page 11: ...he flexible hose 100 at the dust hall like a picture and fix the hose by using Tie 3 Connect the other side hose in the side hall of the dust collector Connect 100 hose to the hall of 65 dust collecto...

Page 12: ...f the laser Laser power is inversely proportional to the distance When the ligth goes out from the ligth source the power of the light is gradually decreased Beacuse the most of the light is spread ou...

Page 13: ...eserved User Document Rev 1 0 0 2016 03 06 13 of 120 Set Media like the marked path of Anycut web path Media Width more than 200mm left array less than 200mm center array Left array Center array set t...

Page 14: ...ology All rights reserved User Document Rev 1 0 0 2016 03 06 14 of 120 How to Operate the Winder 1 When the media installation is completed press the marked button to operate Unwinder 2 Press marked b...

Page 15: ...r than the label media use is recommended Set lamination film like the marked path of Anycut web path 1 Pull the laminaton film according to the path Tip if you stick the paper on the lamination film...

Page 16: ...r of the cutting pad lock the press roller After then feed the media by pressing F button again and the lamination film will be sticked on the media normally 5 Lamination film setting is completed C H...

Page 17: ...inear paper to the core installed Rewinder Please refer to this manual 3 1 4 How to Tune Waste removal part to get in more detail information 3 1 2 Black Mark Sensor tuning Anycut starts to cut as a s...

Page 18: ...n 3 1 2 1 How to check Sensor Tune If user missed sensor tuning process or tune the sensor incorrectly it may be difficult to operate the machine normally thus user should tune the sensor correctly be...

Page 19: ...d and sensor LED is turned on It means the sensor tuning is correct 3 When the sensor is on the black mark Sensor LED is turned on it means the sensor works correclty 2 When the sensor tuning is incor...

Page 20: ...f the machine 2 The rear sensor is installed at the bottom like a picture It can be used to tune in the same manner as in conventional sensors 3 1 3 How to Set Vision Camera Vision camera is used to c...

Page 21: ...3 x 3mm black square K 100 1 Make the vision mark be under the camera by pressing F and F1 button one by one in the right panel please refer to this manual 3 2 3 Auto Vision S W for Vision to get how...

Page 22: ...rn the volume knob to the anti clock wise and control the tension of the waste paper Precautions If user pushes the tnesion clutch too strongly the force pulling the waste paper becomes stronger than...

Page 23: ...Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 23 of 120 1 Install the media while it is openend the slitter cover 2 When the media installation is completed close...

Page 24: ...User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 24 of 120 3 Slitter tuning is completed How to Replace Slitter 1 Remove the makred bolt by using the driver and...

Page 25: ...le of Web Cleaner Operation The Web Cleaner is consisted of the sticky paper roller that is to remove the dust of the media during the cutting and the cleaning roller to remove the dust of the paper r...

Page 26: ...tor Anycut uses Illustrator to edit cutting images also Plug in programs to set the laser are installed in Illustrator and it is factory installed when the product ships but user needs to reinstall du...

Page 27: ...03 06 27 of 120 The cutting working area width for Anycut is designed as 210mm Thus when user uses the narrow width media they can change the width of ArtBoard as 210mm to make an image can be at cen...

Page 28: ...rved User Document Rev 1 0 0 2016 03 06 28 of 120 1 Change the anchor point to the top of the central location ArtBoard 2 Change the anchor point to the top of the central location ArtBoard 3 Change t...

Page 29: ...path sort order of each layer that is designed in Illustrator therefore designe the path sort order of layer like Hangul or letter S to make the laser moving speed and the working time to cut can be s...

Page 30: ...n programs are installed in Illustrator installed in Anycut PC user can set the laser power and marking speed Also they can use the laser that has different setting at the same time via this plug in p...

Page 31: ...laser is a long time to stay in the same area the media is cut more strongly Therefore put lower value for Mark Speed to use stronger laser power and the Mark Speed value is different depends on the...

Page 32: ...off Laser Delay affect the Mark command Except if the laser is abnormal and does not affect the overall Laser Marking time But beacause he time to start to cut can be late it can affect the overall t...

Page 33: ...ans that the laser jumps to the next place to mark before the laser finishes the mark it can cause the problem as below Example 2 Mark Delay is too long If Mark delay too long it does not affect the c...

Page 34: ...t the final destination of the vector because of this the burn in phenomenon can be generated in there Example 4 Laser ON Delay When Laser On Delay is too short Example 5 If Laser On Delay is too shor...

Page 35: ...oved as it needs the laser does not be started It means that the laser starts to work late than normal it can cause the problem as below Example 6 Laser Off Delay When Laser OFF Delay is too short Exa...

Page 36: ...is too long Example 8 If Laser Off Delay is too long the laser is finished late than normal to be finished and it can cause the problem as below Example 8 2 Marking In Marking menu it can make user u...

Page 37: ...ology ANYTRON ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 37 of 120 MARKING How to apply laser setting depends on Layer 1 Check the name of each la...

Page 38: ...16 03 06 38 of 120 2 Enter the different Parameter No every layer in Marking menu and press Apply button 3 Enter the setting value according to Parameter No and press Apply button in Marking menu 4 Ch...

Page 39: ...reserved User Document Rev 1 0 0 2016 03 06 39 of 120 5 Send a job to check it is applied or not 6 It s an example that is applied settings above 3 Hatching Hatching is a function to fill the empty i...

Page 40: ...k Technology ANYTRON ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 40 of 120 The inner area of the vector is empty The inner area is filled with patt...

Page 41: ...rights reserved User Document Rev 1 0 0 2016 03 06 41 of 120 HATCHING PART Outline It converts bezier curves in AI to the vector Seg No It defines the number of vector Seg Len It converts bezier curv...

Page 42: ...er Document Rev 1 0 0 2016 03 06 42 of 120 Example2 PART Type The type of a pattern to fill through the extracted vector Bind Area to apply Hatching function See example below Union Intersection XOR D...

Page 43: ...N ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 43 of 120 Example2 Distance 3 Angle Define the angle of Hatching lines See example below Example1 Ang...

Page 44: ...All rights reserved User Document Rev 1 0 0 2016 03 06 44 of 120 How to Apply Hatching 1 Windows Anytron plug in Hatching Open Hatching menu 2 Select the area to apply Hatching 3 Selecte or enter the...

Page 45: ...he BeamCut is to control the station 3 2 2 1 The configuration of BeamCut It can enter the job quentity and send jobs or stop it It can adjust the cutting position by using Joystic At this time user c...

Page 46: ...oes not have any information before user sends a job in Illustrator After Beamcut gets the information from Illustrator the image to cut will be shown in Beamcut screen instead Anytron logo Relation b...

Page 47: ...ve In Beamcut it can save the image for cutting and laser setting according to its image also it can open them too In this case user does not have to run Illustrator to open images to cut or set the l...

Page 48: ...Technology ANYTRON ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 48 of 120 2 Enter the name to save 3 Save it as abc format Open 1 Run Beamcut File...

Page 49: ...t Rev 1 0 0 2016 03 06 49 of 120 2 Open the saved file 3 The cutline is shown that has saved in Beamcut screen Send jobs by pressing Play button The setting when using Save function in Beamcut The inf...

Page 50: ...cutting and scale Control Card Master Slave The scale calibration file installation Angle To change the angle of the cutting Default angle for Anycut 180 The smaller the value the laser beam is moved...

Page 51: ...status message is shown as PSC141P Normal it works correctly When status message is shown PSC Open Board How to solve Set the path of Hex file and calibration file again Check PSC Board and On the fl...

Page 52: ...nd thickness of the media On the fly cutting video https drive google com a bitekps com file d 0B6Xow7ZbWtMwZFdIRVEyc3VTNU0 view usp sharing Stop and Go The media transferring is stopped for cutting a...

Page 53: ...Also it is used for cutting the same pattern repeatly in special media like a reflective material too It can set the vertical gap size between the labels by entering the gap size in the Blank Cut menu...

Page 54: ...tance from the origin to the sensor and it is called origin setting Generally user uses a default value for this but if it cuts when the origin sensor position is incorrect it needs to set it again yo...

Page 55: ...usp sharing Page Length Genrally it means the length of ArtBoard in Illustrator it should be the same with the distance of the printed black mark if they are different it will make an error during th...

Page 56: ...at the media feeding amount is too much In this case Feeder Adjust needs to be decreased and it will be solved Picture B The cutting position about the first image is correct but when we look overall...

Page 57: ...for On the fly it is used as standrad 300cm min This speed can be different depends on the cutting design and the type and thickness of the media When Feeder Speed is too fast When the laser looks lik...

Page 58: ...in Beamcut if Stop and Go is set as a cutting mode and it is set as 0 automatically also if On the fly is set as a cutting mode and it is set as 105mm automatically too By the way in case of Stop and...

Page 59: ...User Document Rev 1 0 0 2016 03 06 59 of 120 Blower It is an unused function now It is for Anycut not Anycut1 2 3 RS232 Setting RS232 Set the Serial Port to comunicate machine with PC RS232 If the nu...

Page 60: ...nd a job because the machien and program does not communiate and it makes an error as below when Serial cable mounting is not perfect the same erorr is generated COM port Error At this time check the...

Page 61: ...2 4 Option When it adjusts the cut line position by joysitck set the offset increment Setting Option 3 Tool Slitting It is a function for slitting the media by more narrow width Generally it uses an...

Page 62: ...3 Auto Vision SW for Vision In Anycut it is using the vision system to correct the printed margin and the user needs to do some special setting in Auto Vision program 3 2 3 1 How to register the visi...

Page 63: ...ved User Document Rev 1 0 0 2016 03 06 63 of 120 1 Run Auto vision software in the desktop of the PC and select the Vision in Connect menu After the machine is turned on the vision camera will be work...

Page 64: ...amount of light reflected to each media is differetn it needs to do step4 again whenever the media type is changed 5 Click mared icon 6 place the square around the vision mark like a picture and clic...

Page 65: ...the marked icon It can be saved as overwriting or clicking New Slot for new save when it is saved it should be saved every type of media Ex White PET White PET Laminating ART Paper 8 Select Run tap a...

Page 66: ...120 3 2 3 2 How to Apply the vision setting value to Beamcut 1 Run Auto vision program in the desktop of the PC and select the vision in Connect tap The vision camera will work after 30 seconds after...

Page 67: ...p and adjust the Calibration values to see the black mark more clearly Since the amount of light transmitted is different depending on a media type it needs to set step 4 whenever the media type is ch...

Page 68: ...ted actually to the width of the black mark that is measured in the Vision 3 50 903 0 059 Round off the numbers to four decimal places 8 Click Height Measure and Height Distannce will be shown on the...

Page 69: ...k is already set in the machine and software if users use the same vision mark with that they can only do step 3 2 3 1 in this manual How to Upload Firmware of Vision Since the vision firmware is alre...

Page 70: ...Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 70 of 120 2 Select Vision model to update 3 Select the firmware viersion to update and click Update Firmware button 4 Click OK I...

Page 71: ...cut will be a standard about other 99 jobs that is going to cut when the vision camera corrects the cutting position the standard value of the correction is the first job In other words when the 100...

Page 72: ...e coordinate of vsion in Beamcut is set correctly Vision 4 How to Update Software In Anycut a user needs to update the firmware to upgrade the function or add the new function sometimes They can proce...

Page 73: ...16 03 06 73 of 120 2 Press Reset and On button one by one 3 Run Flash Loader Demo program 4 After checking the port click Next Generally the port number is detected automatically when the program is r...

Page 74: ...Bitek Technology ANYTRON ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 74 of 120 5 Click Next 6 Click Next 7 Press Download from file...

Page 75: ...ware to update and click Nexxt The firmware updating is started 9 When the firmware updating is completed click Close button and reboot the machine Reboot OFF and ON 10 If you click About in the menu...

Page 76: ...Document Rev 1 0 0 2016 03 06 76 of 120 1 Check the Beamcut version used now in Anytron_BeamCut folder 2 change the name of the Beamcut used now and it will be disable AnytroneBeamCut AnytroneBeamCut_...

Page 77: ...ased about 5 after the laser source starts to work until it maintains the temperature as 40 degrees At this time until its temperature reaches a plateau it spends each time about 10 mins in a summer 3...

Page 78: ...ent Rev 1 0 0 2016 03 06 78 of 120 Cooling Fan 5 2 Safety Door Safety Door designed for user safety to prevent injuries If the door is opened the laser is not reached the cutting area since the shutte...

Page 79: ...ON ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 79 of 120 When the door is closed the shutter that has been closed is opened How to Check Shutter 1...

Page 80: ...Bitek Technology ANYTRON ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 80 of 120 2 Remove marked 2 bolts Lift up the Castle Head...

Page 81: ...or If the shutter does not work contact your dealer 5 3 Emergency Button When the emergency occurs you can stop the machine by Emergency Button during the operation When we press Emergency button all...

Page 82: ...6 Maintenance 6 1 Consumables consumable parts life and management Life of the consumables will depend on the user s service environment It can be decreased by desigen of the cutting line the type of...

Page 83: ...ILTER ABOUT 2 MONTH 6 2 Cleaning For accidents that occur during maintenance of the equipment the manufacturer is not responsible for any defect care must be taken to prevent parts from being damaged...

Page 84: ...ual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 84 of 120 GUIDE RING CLEANING Remove all ring guides from the machine and clean them with the sticker remover Clean all...

Page 85: ...0 GUIDE PANEL CLEANING Remove Un Rewinder guide panel intalled in the machine and remove the glue attached on the guide panel by using the alcohol or sticker remover For the guide panel installe insid...

Page 86: ...laser cutting area is polluted fater than before it needs to check the filter of the dust collector 6 2 2 Weekly The parts that need to be cleaned weekly are F theta lens and black mark sensor that c...

Page 87: ...e lens by cleaning tissue BLACK MARK SENSOR clean the surface of the lens of the sensor with the paper towel or the soft cloth Sometimes it needs to clean everytime depending on the type of the media...

Page 88: ...dust collector the pollution about these parts affect the life of other device such as F theta lens and black mark sensor vision camera Therefore it needs to be cleaned or replaced monthly Duct for Du...

Page 89: ...of 120 Filter for Dust Collector The dust collector is the peripharal device that user can buy it as an option when they buy Anycut Because dust collector model used by each user is different how to r...

Page 90: ...ll rights reserved User Document Rev 1 0 0 2016 03 06 90 of 120 6 2 4 ETC CUTTING PAD CLEANING Remove marked 4bolts and remove the top pad Clean the surface of the seperated pad by using the cleaner a...

Page 91: ...sure that the power cable is connected normally Refer to this manual 2 3 1 Cable 2 Make usere that Emergency button is pressed or not Refer to this manual 5 3 Emergency Button 3 Make sure that you pr...

Page 92: ...e media is not feeding straightly Even if you install the media normally following the manual if it is not feeding straightly it can be corrected by changing the angle of both panel 1 Check both side...

Page 93: ...rrect How to set the origin 1 Make the cutline in Illustrator like this picture At this time start points of the black mark and cut line should be the same each other 4 move both side lever until pape...

Page 94: ...he cut line goes to the right side direction of media feeding If the value is higher it goes to the left side direction of the other side of the media feeding You need to adjust Sensor Pos so that eac...

Page 95: ...sed or not refer to this manual 5 2 Safety Door 3 Make sure the green LED is turned on in Ready lamp in the left panel Panel 4 Make sure that the laser cable is connected normally or not check the PC...

Page 96: ...Door 7 5 When the laser power is weaker than normal 1 How to check the laser output by media Make the square 205 x 205mm in Illustrator and send a job for the model that was made before 2015 180 x 18...

Page 97: ...uying or rental 1 Connect the sensor cable to PowerMeter before setting the sensor 2 After connecting the sensor cable put the sensor on the cylinder like a picture At this time the hole of the sensor...

Page 98: ...l rights reserved User Document Rev 1 0 0 2016 03 06 98 of 120 3 Place PowerMeter near the machine and turn on the power Press Measure button 4 Open Power_test file that is offered from the manufactur...

Page 99: ...ore cutting you should check that there are people near the machine also wear the safety glasses to keep safety 7 When the cutting starts you can chekc the laser power through PowerMeter If the power...

Page 100: ...hts reserved User Document Rev 1 0 0 2016 03 06 100 of 120 2 Connect the data cable to the board The Laser Check Board offers when a user need 3 Connec the other cable to the other side of the Laser C...

Page 101: ...ument Rev 1 0 0 2016 03 06 101 of 120 5 Turn on the power of the machine and check the light in three LED lamps on the board 6 Measure the voltage of the laser source with the electronic measuring too...

Page 102: ...r to this manual 2 3 1 Cable 7 7 When the laser cuts abnormal shape a When cutting long label The cutting lines don t meet or be overlapped Check the Feed Adjustment value Refer to this manual 3 2 2 W...

Page 103: ...ffst values are not 0 it can goes out of the working area Check Feed Speed In On the fly mode if the speed of media feeding is too fast or too slow the cutting job can be not working c When cutting ab...

Page 104: ...y ANYTRON ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 104 of 120 The cutting line is unstable How to check ScanHead 1 Remove marked 6 bolts 2 Remov...

Page 105: ...ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 105 of 120 3 When you lift up the Castle Head the ScanHead is shown 4 Disconnect the scanner cable that...

Page 106: ...a test if the machine is working normally it needs to replace the scanner cable inside of the machine When having a test if it cuts abnormal shape continuously it needs to replace the ScanHead e When...

Page 107: ...eeded 270X270mm thick thermal paper Double sided tape Knife Ruler 2 If you need to use the thin thermal paper use that by sticking it to the thick A3 paper preventing warping paper 3 Put the thermal p...

Page 108: ...anual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 108 of 120 4 Run Square software for Scale calibration Path of Square S W Computer Cdrive Anytrone_Be amCut Square 6...

Page 109: ...Bitek Technology ANYTRON ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 109 of 120 7 Select 16bit 8 Select the laser icon 9 Click find...

Page 110: ...r Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 110 of 120 10 Select Pcf file default 257 16bit pcf 11 Set values like a picture 12 After setting is done clic Mar...

Page 111: ...ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 111 of 120 13 Mark X and Y axis on the top right side like a picture 14 Marked X and Y axxis 15 Mark th...

Page 112: ...ser Document Rev 1 0 0 2016 03 06 112 of 120 16 In a centered position on the points X Y axis measures the correct size 17 Scan the marked thermal paper by A3 scanner And rotate the scanned image so t...

Page 113: ...nology ANYTRON ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 113 of 120 19 Open saved tiff file in Square program 20 Click marked icon 21 Set the val...

Page 114: ...6 03 06 114 of 120 22 Remove the dust by using an eraser icon except the marked area with the laser Except the dots that is marked in the correct area all letter lines dots should be removed 23 If the...

Page 115: ...al 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 115 of 120 25 Click the telescope icon 26 Select some dot you want and drag it 27 Enter X and Y value that were measured...

Page 116: ...28 When you do step 27 the program measure the offset automatically If it finds all dots correctly the shape will be like this picture If you see abnormal pattern that is different with this picture...

Page 117: ...0 31 Run Beamcut to set the correction pcf file you ve made in step 30 32 Setting Control Card PCF File Find You should try step 31 in Master and Slave Tap both of them 33 The default angle is 180 You...

Page 118: ...Step Contents Reference OK Fault 1 End Marking Data marking Fail ANYCUT UserManual 3 2 2 Check the coordinate of Art board tool of Illustrator ANYCUT UserManual 3 2 3 Check Serial cable for COM Port A...

Page 119: ...ology All rights reserved User Document Rev 1 0 0 2016 03 06 119 of 120 8 PRE CHECK LIST If you cannot solve the problem with this manual please ask the dealer to get Pre Check List seperately Manufac...

Page 120: ...Bitek Technology ANYTRON ANYCUT1 User Manual 2016 Bitek Technology All rights reserved User Document Rev 1 0 0 2016 03 06 120 of 120 End of Document...

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