En-6
CAUTION
Hold the torque wrench at its grip, keeping it in the right angle with the pipe, in order to
tighten the fl are nut correctly.
Tighten the fl are nuts with a torque wrench using the specifi ed tightening method. Oth-
erwise, the fl are nuts could break after a prolonged period, causing refrigerant to leak
and generate a hazardous gas if the refrigerant comes into contact with a fl ame.
Tighten with 2 wrenches.
Holding wrench
Connection pipe
Torque wrench
Indoor unit pipe
(Body side)
Flare nut
Flare nut [mm (in.)]
Tightening torque [N·m (kgf·cm)]
6.35 (1/4) dia.
16 to 18 (160 to 180)
9.52 (3/8) dia.
32 to 42 (320 to 420)
12.70 (1/2) dia.
49 to 61 (490 to 610)
15.88 (5/8) dia.
63 to 75 (630 to 750)
19.05 (3/4) dia.
90 to 110 (900 to 1,100)
4.4. Installing heat insulation
CAUTION
After checking for gas leaks (refer to the Installation Manual of the outdoor unit), per-
form this section.
Install heat insulation around both the large (gas) and small (liquid) pipes. Failure to do
so may cause water leaks.
After checking for gas leaks, insulate by wrapping insulation around the 2 parts (gas and
liquid) of the indoor unit coupling, using the Coupler Heat Insulation.
After installing the Coupler Heat Insulation, wrap both ends with vinyl tape so that there is
no gap.
Coupler heat insulation
Coupler heat
insulation
Be sure to overlap the
insulation
No gap
Body
CAUTION
Must fi t tightly against body without any gap.
5. ELECTRICAL WIRING
Cable
Cable size (mm
2
)
Type
Remarks
Connection cable
1.5 (MIN.)
Type 60245 IEC57
Earth (Ground),
1
φ
230V
Max. Cable Length: Limit voltage drop to less than 2%. Increase cable gauge if voltage
drop is 2% or more.
For simultaneous multi
Conductor size (mm
2
)
Max length (m)
Bus wire
0.3 (MIN.)
500*
*This length shall be the total extended length in the system of the group.
(Total length of bus wire and remote controller cable.)
WARNING
Electrical work must be performed in accordance with this Manual by a person certifi ed
under the national or regional regulations. Be sure to use a dedicated circuit for the unit.
An insuffi cient power supply circuit or improperly performed electrical work can cause
serious accidents such as electric shock or fi re.
Before starting work, check that power is not being supplied to the indoor unit and
outdoor unit.
Use the included transmission cables and power cables or ones specifi ed by the
manufacturer. Improper connections, insuffi cient insulation, or exceeding the allowable
current can cause electric shock or fi re.
For wiring, use the prescribed type of wires, connect them securely, making sure that
there are no external forces of the wires applied to the terminal connections. Improp-
erly connected or secured wires can cause serious accidents such as overheating the
terminals, electric shock, or fi re.
Do not modify the power cables, use extension cables, or use any branches in the wir-
ing. Improper connections, insuffi cient insulation, or exceeding the allowable current can
cause electric shock or fi re.
Match the terminal block numbers and connection cable colors with those of the outdoor
unit or branch box. Erroneous wiring may cause burning of the electric parts.
Securely connect the connection cables to the terminal blocks. In addition, secure the
cables with wiring holders. Improper connections, either in the wiring or at the ends of
the wiring, can cause a malfunction, electric shock, or fi re.
Always fasten the outside covering of the connection cable with the cable clamp. (If the
insulator is chafed, electric leakage may occur.)
Securely install the electrical box cover on the unit. An improperly installed electrical box
cover can cause serious accidents such as electric shock or fi re through exposure to
dust or water.
Install sleeves into any holes made in the walls for wiring. Otherwise, a short circuit
could result.
Install a earth (ground) leakage breaker. In addition, install the earth (ground) leakage
breaker so that the entire AC main power supply is cut off at the same time. Otherwise,
electric shock or fi re could result.
Always connect the earth (ground) wire.
Improper earthing (grounding) work can cause electric shocks.
Install the remote controller cable and bus wire so as not to be direct touched with your
hand.
(1) Use ring terminals with insulating sleeves as shown in the fi gure below to connect to
the terminal block.
(2) Securely clamp the ring terminals to the wires using an appropriate tool so that the
wires do not come loose.
(3) Use the specifi ed wires, connect them securely, and fasten them so that there is no
stress placed on the terminals.
(4) Use an appropriate screwdriver to tighten the terminal screws. Do not use a screw-
driver that is too small, otherwise, the screw heads may be damaged and prevent the
screws from being properly tightened.
(5) Do not tighten the terminal screws too much, otherwise, the screws may break.
(6) See the table 1 for the terminal screw tightening torques.
Strip 10 mm
Sleeve
Ring terminal
Screw with
special washer
Screw with
special washer
Ring terminal
Ring
terminal
Wire
Wire
Terminal block
Terminal
board
Table 1
Tightening torque
M4 screw
1.2 to 1.8 N·m (12 to 18 kgf·cm)
WARNING
Use crimp-type terminals and tighten the terminal screws to the specifi ed torques,
otherwise, abnormal overheating may be produced and possibly cause heavy
damage inside the unit.
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8/31/2012 10:43:21 AM
8/31/2012 10:43:21 AM
AMP Air Conditioning
www.ampair.co.uk | [email protected]
