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Amazone Avant 6002-2, Original Operating Manual

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Amazone Avant 6002-2 Original Operating Manual Download Page 102

9.1.11 Checking the hydraulic hose lines

INTERVAL

After initial operation

Every 50 operating hours

or

weekly

1.

Check the hydraulic hose lines for damage, such
as chafing point, cuts, tears and deformation.

2.

Check the hydraulic hose lines for leaks.

Hydraulic hose lines must not be more than 6 years
old.

3.

Check the manufacturing date 

1

.

CMS-I-00000532

4.

Have any worn, damaged or aged hydraulic
hose lines immediately replaced at a specialist
workshop.

5.

Retighten loose bolted connections.

CMS-T-00002331-B.1

9 | Repairing the machine

Maintaining the machine 

MG6545-EN-II | B.1 | 22.07.2021

96

Summary of Contents for Avant 6002-2

Page 1: ...Original operating manual Mounted seeding combination Avant 6002 2 seeding unit SmartLearning www amazone de ...

Page 2: ...Please enter the identification data of the implement The identification data can be found on the rating plate ...

Page 3: ...cartridge 28 4 7 Mounting frame 28 4 8 Universal operating tool 29 4 9 Lighting and identification to the rear 29 4 10 Electronic drive monitoring 30 4 11 Transport frame 30 4 12 Additional license plate 31 4 13 Segment distributor head 31 4 14 TwinTeC coulter 32 4 15 RoTeC coulter 32 4 16 Coulter harrow 33 4 17 Exact following harrow 34 4 18 Tramline marker 34 4 19 Work lights 35 4 20 Rating plat...

Page 4: ...nation 74 6 5 Calculating the permissible payload 74 7 Using the machine 76 7 1 Using the implement 76 7 2 Checking the placement depth 77 7 3 Turning on the headlands 77 8 Parking the machine 78 8 1 Parking the TwinTeC coulter 78 8 2 Disconnecting the supply lines from the hose package 78 8 3 Disconnecting the hydraulic hose lines 79 8 4 Uncoupling the ISOBUS line 79 8 5 Uncoupling the power supp...

Page 5: ...e 107 10 1 Lashing the machine 107 10 2 Lifting the implement 108 11 Appendix 109 11 1 Bolt tightening torques 109 11 2 Other applicable documents 110 12 Directories 111 12 1 Glossary 111 12 2 Index 112 TABLE OF CONTENTS MG6545 EN II B 1 22 07 2021 III ...

Page 6: ......

Page 7: ... Indicates a direct threat with high risk for severe physical injury such as loss of limbs or death WARNING Indicates a possible threat with moderate risk for severe physical injury or death CAUTION Indicates a threat with low risk for light or moderately severe physical injuries 1 1 2 Further instructions IMPORTANT Indicates a risk for damage to the implement CMS T 00000081 D 1 CMS T 005676 C 1 C...

Page 8: ...e specified sequence of the actions must be observed Example 1 Instruction 1 2 Instruction 2 1 1 3 1 Instructions and responses Reactions to instructions are marked with an arrow Example 1 Instruction 1 Reaction to instruction 1 2 Instruction 2 1 1 3 2 Alternative instructions Alternative instructions are introduced with the word or CMS T 00000473 B 1 CMS T 005217 B 1 CMS T 005678 B 1 CMS T 000001...

Page 9: ...t require a specific sequence are shown as a list with arrows Example Instruction Instruction Instruction 1 1 4 Lists Lists without an essential order are shown as a list with bullets Example Point 1 Point 2 1 1 5 Item numbers in figures A framed number in the text e g a 1 indicates an item number in an adjacent figure CMS T 005211 C 1 CMS T 005214 C 1 CMS T 000024 A 1 CMS T 000023 B 1 1 About thi...

Page 10: ...suggestions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email Fax 49 0 5405 501 234 Postfach 51 AMAZONEN WERKE H Dreyer SE Co KG Technische Redaktion D 49202 Hasbergen E Mail td amazone de CMS T 00000616 B 1 CMS T 000059 C 1 1 About this operating manual Other applicable documents MG6545 EN II B 1 22 07 2021 4 ...

Page 11: ...nitial operation of the implement Before starting work also read and observe each section of the operating manual Keep the operating manual in a safe place Keep the operating manual available Hand over the operating manual to the subsequent user 2 1 2 Safe operating organisation 2 1 2 1 Personnel qualification 2 1 2 1 1 Requirements for all persons working with the machine If the machine is used i...

Page 12: ...s the prescribed driving permit 2 1 2 1 2 Qualification levels For working with the machine the following qualification levels are provided Farmer Agricultural helper As a matter of principle the activities described in this operating manual can be performed by persons with the qualification level Agricultural helper 2 1 2 1 3 Farmer Farmers use agricultural implement to cultivate fields They deci...

Page 13: ...o the work assignment from the farmer Agricultural helpers can be e g Seasonal workers and labourers Prospective farmers in training Employees of the farmer e g tractor driver Family members of the farmer Activity examples Driving the machine Adjusting the working depth 2 1 2 2 Workplaces and passengers Passengers Passengers can fall be run over and severely injured or killed due to machine moveme...

Page 14: ...lt in accidents and serious personal injury or even death Prepare the machine according to this operating manual Danger due to damage to the machine Damage to the machine can impede the operational safety of the machine and cause accidents This can result in serious injury or death If you suspect or observe damage secure the tractor and implement Immediately fix any damage that can affect safety F...

Page 15: ...ction hearing protection face protection and eye protection Determine the personal protective equipment required for each job and have it ready Use only protective equipment that is in proper condition and offers effective protection Adjust the personal protective equipment to the person e g the size Observe the manufacturer s instructions regarding operating materials seed fertiliser crop protect...

Page 16: ...ressure Escaping high pressure hydraulic fluid can penetrate into the body through the skin and cause serious personal injuries A hole the size of a needle can already result in serious personal injuries Before you uncouple hydraulic hoses or check them for damage depressurise the hydraulic system If you suspect damage on a pressure system have the pressure system checked by a qualified specialist...

Page 17: ... objects can be ejected out of or away from the implement If the danger area is not observed it can result in serious personal injury or death Keep people out of the danger area of the machine If people enter the danger area immediately switch off the engines and drives Before you work in the danger area of the implement secure the tractor and implement This also applies for quick checking work CM...

Page 18: ... the tractor and the implement If you couple or uncouple the implement to or from the tractor be very careful Use only suitable tractors for coupling and transporting the implement If the implement is coupled to the 3 point power lift of the tractor make sure that the mounting categories of the tractor and implement are compatible Couple the implement properly to the tractor CMS T 00002304 G 1 CMS...

Page 19: ... tractor weight to ensure sufficient steering power Use front ballast weights if necessary Always attach the front or rear ballast weights properly on the specified fixing points Calculate and observe the payload of the mounted or towed implement Observe the permissible axle loads and drawbar loads of the tractor Observe the permissible drawbar load of the hitch device and drawbar Drive in such a ...

Page 20: ...d and killed Only park the machine on stable and even ground Before you perform setting or maintenance work make sure that the implement is in a stable position In case of doubt support the implement Follow the instructions in the section Parking the implement Unsupervised parking Parked tractors with coupled implements that are insufficiently secured and unsupervised represent danger for people a...

Page 21: ...ath Have any design changes and extensions performed only by a qualified specialist workshop To ensure that the operating permit remains valid in accordance with national and international regulations ensure that the specialist workshop only uses conversion parts spare parts and special equipment approved by AMAZONE CMS T 00002305 D 1 CMS T 00002322 B 1 2 Safety and responsibility Basic safety ins...

Page 22: ...loads down to the ground Relieve the pressure in the hydraulic hose lines If you have to work on or under raised loads lower the loads or secure raised machine parts with a hydraulic or mechanical locking device Switch off all drives Actuate the parking brake Particularly on slopes additionally secure the machine against rolling away with wheel chocks Remove the ignition key and carry it with you ...

Page 23: ...ing to this operating manual Only perform the work that is described in this operating manual Maintenance work that is not described in this operating manual should only be performed by a qualified specialist workshop Maintenance work on safety related components should be performed only by a qualified specialist workshop Never perform welding drilling sawing grinding and cutting work on the frame...

Page 24: ...e 3 point mounting frame drawbars trailer support trailer coupling tensioned crosspiece as well as axles and axle suspensions lines and tanks containing flammable substances Allow only qualified specialist workshops with suitably approved personnel to perform welding work on safety related components Only allow qualified personnel to perform welding work on all other components If you have doubts ...

Page 25: ...implement are not secured against unintentional starting and rolling away the tractor and implement can be set in motion in an uncontrolled manner and can run over crush and kill people Lower the raised implement or raised implement parts Relieve pressure in the hydraulic hose lines by actuating the operating devices If you have to stand under the raised implement or components secure the raised i...

Page 26: ...re that the protective equipment is functional If protective equipment is missing damaged or removed implement parts can cause serious personal injury or even death Check the implement at least once a day for damage proper installation and functioning of the protective equipment If you are not sure if the protective equipment is properly installed and functional have the protective equipment check...

Page 27: ...ion so that safe stepping and standing is ensured Never climb onto the machine when it is in motion Climb up and down facing the machine When climbing up and down maintain 3 point contact with the access steps and handrails always keep two hands and one foot or two feet and one hand on the machine When climbing up and down never hold onto the control elements Accidental actuation of control elemen...

Page 28: ...are described in the section Personnel qualification The operating manual is part of the machine The machine is solely intended for use in compliance with this operating manual Uses of the machine that are not described in this operating manual can lead to serious personal injuries or even death and to machine and material damage The applicable accident prevention regulations as well as generally ...

Page 29: ...position 4 Rear facing lighting in parking position 5 Tramline marker 6 Harrow 7 Seeding coulter 8 Work lights 9 Additional license plate 10 Placement depth adjustment 11 Coulter pressure adjustment 12 Threaded cartridge 13 Job computer 14 Supply hoses CMS T 00004321 B 1 CMS T 00004326 B 1 4 Product description MG6545 EN II B 1 22 07 2021 23 ...

Page 30: ...ial is conveyed through the hose package 2 to the distributor heads 3 The seeding coulter 4 forms a seed furrow and deposits the metered material in the seedbed 4 3 Special equipment Tramline marker Lighting and identification for road travel LED work lights LED coulter array lighting TwinTeC depth control wheel scraper TwinTeC coulter pressure increase TwinTeC inner scraper TwinTeC seed catcher C...

Page 31: ...ng harrow pressure adjustment Seed tube monitoring 4 4 Protective equipment 4 4 1 Road safety bars To protect from injuries during road transport the road safety bar covers the tines on the rear harrow CMS I 00000088 CMS T 00004322 A 1 CMS T 00000612 C 1 4 Product description Protective equipment MG6545 EN II B 1 22 07 2021 25 ...

Page 32: ... areas there are permanent or unexpected dangers A warning symbol consists of two fields Field 1 shows the following A pictogram depicting the danger area surrounded by triangular safety symbol The order number Field 2 shows a pictogram depicting how to avoid the danger 1 2 CMS I 00000416 CMS T 00004330 B 1 CMS T 00004331 B 1 CMS T 000141 D 1 4 Product description Warning symbols MG6545 EN II B 1 ...

Page 33: ...k of accidents due to improperly attached lifting gear Only attach the lifting gear at the marked positions CMS I 000089 MD 154 Risk of injury or even death due to unprotected seeding harrow tines Before driving on public roads put on the road safety bar as described in the operating manual CMS I 00003657 Risk of crushing due to the mounted implement falling over Install the parking supports befor...

Page 34: ...s fastened with the mount 1 on the roller frame of the carrying implement 2 Each seeding rail has 2 mounts 1 2 CMS I 00003160 In addition the seeding rail is connected to the distributor heads 1 with the roller frame 1 CMS I 00003161 CMS T 00001776 B 1 CMS T 00004327 A 1 4 Product description Threaded cartridge MG6545 EN II B 1 22 07 2021 28 ...

Page 35: ...MS I 00001082 4 9 Lighting and identification to the rear 1 Warning signs 2 Reflector red 3 Rear lights brake lights and turn indicators 4 Reflector yellow CMS I 00004545 NOTE The lighting and identification for road travel can vary depending on the national regulations CMS T 00001735 B 1 CMS T 00001498 C 1 4 Product description Universal operating tool MG6545 EN II B 1 22 07 2021 29 ...

Page 36: ...ne another or the tool carriers are blocked the control computer issues an alarm with a notification on the display and an acoustic signal 1 2 CMS I 00002953 4 11 Transport frame To reduce the tractor rear axle load the rotary cultivator is connected to the transport frame 1 CMS I 00003162 CMS T 00004030 A 1 CMS T 00004060 B 1 4 Product description Electronic drive monitoring MG6545 EN II B 1 22 0...

Page 37: ...t distributor head is equipped with tramline segments The tramline segments close off the distributor head outlet with a setting motor 3 The seed line tubes on the tramline segments are marked with a red cable The position of the flap can be seen by the position of the arrow 4 The number of tramline segments can be adjusted for the track width A maximum of 12 tramline segments can be controlled pe...

Page 38: ...TeC coulter The RoTeC coulter is a single disc coulter and it deposits seed and fertiliser on ploughed or mulched soil The furrow former 2 and the cutting discs 3 shape the seed furrow into which the metered material is dropped The depth control discs and depth control wheel 1 limit the placement depth and clean the cutting discs The coulter pressure and the placement depth can be adjusted For soi...

Page 39: ...MS I 00004585 4 16 Coulter harrow The harrow tines 1 of the coulter harrow cover the deposited metered material evenly with loose soil The pitch and the height of the harrow tines can be adjusted CMS I 00004734 CMS T 00006648 A 1 4 Product description Coulter harrow MG6545 EN II B 1 22 07 2021 33 ...

Page 40: ... on each side of the exact following harrow The bracket prevents the harrow tines from folding over when driving in reverse and entering the coulters If a slight collision occurs when driving in reverse the harrow tines deflect on the obstacle without being damaged When driving forwards the harrow tines return to working position 1 2 CMS I 00004589 4 18 Tramline marker When creating tramlines the ...

Page 41: ...ark The work floodlights are switched via the control terminal 1 CMS I 00003173 The coulter array lighting 1 enables better visibility of the seeding coulters in the dark The coulter array lighting is switched together with the work floodlights via the control terminal 1 CMS I 00003174 CMS T 00004348 B 1 4 Product description Work lights MG6545 EN II B 1 22 07 2021 35 ...

Page 42: ... The implement can be connected to a mobile end device via Bluetooth and exchange data with the mySeeder app With the mySeeder app the implement can be calibrated or the hopper can be emptied through the metering unit CMS I 00004418 The app can be obtained from the iOS Store or the Play Store To do so use the QR code or the link www amazone de qrcode_mySeeder CMS I 00004417 CMS T 00004505 E 1 CMS ...

Page 43: ... cm 98 cm 5 2 Soil tillage tool Dimensions Avant 6002 2 seeding unit with RoTeC coulters with TwinTeC coulters Number of rows 48 40 Row spacing 12 5 cm 15 cm Cutting disc diameter 320 mm 400 mm Placement depth 0 6 cm 0 6 cm 5 3 Permitted mounting categories Type Mounting frame of the seeding unit 3 point mounting frame of the carrying implement Avant 6002 2 seeding unit Integrated mounting frame C...

Page 44: ...ast 15 l min at 150 bar Implement hydraulic oil HLP68 DIN51524 The hydraulic oil is suitable for the combined hydraulic oil circuits of all standard tractor manufacturers Control units Depending on the implement equipment 5 6 Noise development data The workplace related emission sound pressure level is lower than 70 dB A measured in operating condition at the ear of the tractor driver with the cab...

Page 45: ... the slope On left in direction of travel 10 On right in direction of travel 10 Up the slope and down the slope Up the slope 10 Down the slope 10 CMS T 00004990 A 1 5 Technical data Drivable slope inclination MG6545 EN II B 1 22 07 2021 39 ...

Page 46: ...t or ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast weights GV kg Total weight of front mounted implement or front ballast GH kg Permissible total weight of rear mounted implement or rear ballast a m Distance between the centre of gravity of the front mounted implement or the front ballast and the centre of the front axle CMS T 00004356 B 1 CMS...

Page 47: ... the centre of the rear axle and the centre of the lower link connection d m Centre of gravity distance Distance between the centre of the lower link coupling point and centre of gravity of the rear mounted implement or rear ballast 1 Calculate the minimum front ballast weight G G c d T b 0 2 T b a b G G Vmin H V L Vmin Vmin CMS I 00000513 2 Calculate the actual front axle load T G a b T b G c d b...

Page 48: ... values in the following table IMPORTANT Danger of accident due to implement damage caused by excessive loads Check if the calculated loads are smaller or equal to the permissible loads Actual value according to calculation Permitted value according to tractor operating manual Tyre load capacity for two tractor tyres Minimum front ballast weight kg kg Total weight kg kg Front axle load kg kg kg Re...

Page 49: ...ulic hose lines All hydraulic hoses are equipped with handles The handles have colour markings with a code number or a code letter The markings are assigned to the respective hydraulic functions of the pressure line of a tractor control unit Stickers are applied on the implement for the markings which illustrate the respective hydraulic functions The tractor control unit is used with different typ...

Page 50: ...le acting Reduce Yellow Track marker Unfold Double acting Fold Yellow Not required in combination with track marker Tramline marker Lifting Double acting Lowering Blue Top link Shortening Double acting Lengthening Red Pressure relief through pressureless return flow WARNING Risk of injury or even death If the hydraulic hose lines are incorrectly connected the hydraulic functions may be faulty When...

Page 51: ...ydraulic plugs 3 Couple the hydraulic hose lines 1 to the hydraulic sockets of the tractor according to the marking 2 The hydraulic plugs lock perceptibly 4 Route the hydraulic hose lines with sufficient freedom of movement and without chafing points 1 2 CMS I 00001045 6 2 3 Coupling the power supply 1 Insert the plug 1 for the power supply 2 Route the power supply cable with sufficient freedom of...

Page 52: ...me height 2 Couple the lower links 1 from the tractor seat 3 Couple the top link 2 4 Check whether the top link catch hooks 3 and lower link catch hooks 4 are correctly locked CMS I 00001225 6 2 6 Coupling the Avant seeding unit 1 Slowly drive the tractor with the coupled soil tillage implement 1 under the seeding unit CMS I 00003130 CMS T 00003611 C 1 CMS T 00001400 D 1 CMS T 00004368 B 1 6 Prepa...

Page 53: ...he brackets 2 The brackets are connected to the roller frame 4 Put on the nuts 3 and tighten them 1 3 2 CMS I 00003177 Connect the distributor head holder to the roller frame 5 Put the stirrup bolt 1 around the roller frame 6 Install the washers 2 7 Install the nuts 3 and tighten them 8 Establish the connection on all distributor head holders CMS I 00003139 6 Preparing the machine Coupling the imp...

Page 54: ...the soil tillage implement with the coupled seeding unit see Soil tillage implement operating manual 12 To fold the soil tillage implement with the coupled implement see Soil tillage implement operating manual 13 Loosen the pin 2 14 Remove the inner parking supports 1 from the holder 3 on both sides 15 To unfold the soil tillage implement with the coupled implement see Soil tillage implement opera...

Page 55: ...ce on the hose package 1 2 3 CMS I 00003138 19 Connect the supply line 1 for the rotary cultivator monitoring CMS I 00003128 20 Connect the green tractor control unit of the soil tillage implement 2 to the Comfort hydraulic system of the seeding unit 1 CMS I 00003127 6 Preparing the machine Coupling the implement MG6545 EN II B 1 22 07 2021 49 ...

Page 56: ...ng on the seeding unit NOTE For road travel with the seeding combination the lighting of the soil tillage implement must be installed on the seeding unit 1 To remove the lighting holder 1 from the soil tillage implement remove the counterholder 4 from the roller frame 2 Remove the bolts 3 as well as the washers and nuts 2 3 Disconnect the electrical connection 5 4 Remove the second lighting holder...

Page 57: ...sting the working position sensor The working position sensor monitors the implement position in the three point hydraulic system and switches the metering drives The length of the actuation lever is adjustable For safe actuation the control lever must rest on a level contact surface 1 loosen the nut 1 2 To rest the control lever 2 on a level contact surface set the position of the control lever i...

Page 58: ...Activate the function on implements with Comfort hydraulic system see ISOBUS software operating manual Pre selection for hydraulic functions 3 To unfold the seeding combination actuate the green 2 tractor control unit 6 3 4 Adjusting the placement depth on the TwinTeC coulter NOTE The adjustment of the seed placement depth must be adapted to the respective operating conditions The optimum adjustme...

Page 59: ...ee Checking the placement depth CMS I 00003114 6 3 5 Adjusting the placement depth on the RoTeC coulter The placement depth can be adjusted in three stages 1 The higher the position of the depth control discs or depth control wheels the greater the placement depth The greatest placement depth is achieved when the depth control discs or depth control wheels are completely removed NOTE The adjustmen...

Page 60: ... 4 If the required placement depth has not yet been reached the coulter pressure must also be adjusted see Adjusting the coulter pressure mechanically or Adjusting the coulter pressure hydraulically 6 3 6 Adjusting the coulter pressure hydraulically NOTE The adjustment of the coulter pressure must be adapted to the respective operating conditions The optimum adjustment can only be determined durin...

Page 61: ... 30 m at working speed and then check the work pattern 6 3 7 Adjusting the coulter pressure mechanically NOTE The adjustment of the coulter pressure must be adapted to the respective operating conditions The optimum adjustment can only be determined during field operation 1 Raise the implement 2 Put the universal operating tool on the adjustment spindle 1 3 To reduce the coulter pressure turn the ...

Page 62: ... Remove the washer 2 3 Move the spring holder 3 to the desired position 4 Install the washer 5 Install the linch pin 6 To check the setting seed for approx 30 m at working speed and then check the work pattern 1 2 3 CMS I 00003181 6 3 9 Lifting the coulters hydraulically 1 To activate the coulter lift on implements with Comfort hydraulic system see ISOBUS software operating manual Pre selection fo...

Page 63: ...ow 6 3 11 1 Adjusting the harrow angle When driving in reverse the harrow tine 1 folds to the front and rests on the locking pin 2 As a result the harrow tine does not protrude into the neighbouring coulters IMPORTANT Damage to the coulters due to folded harrow tines Do not remove the locking pin NOTE The adjustment of the harrow angle must be adapted to the respective operating conditions The opt...

Page 64: ...ition Install the pin 2 in the hole shown The harrow tine is resting on the pin 6 To check the setting seed for approx 30 m at working speed and then check the work pattern 2 1 CMS I 00003186 7 Raise the implement 8 To move the harrow tine 1 to the steep working position Install the pin 2 in the hole shown The harrow tine is resting on the pin 9 To check the setting seed for approx 30 m at working...

Page 65: ...2 and 3 in the indicated hole 1 2 3 CMS I 00003183 6 3 11 3 Adjusting the harrow height NOTE The adjustment of the harrow height must be adapted to the respective operating conditions The optimum adjustment can only be determined during field operation CMS T 00004370 B 1 CMS T 00006457 A 1 6 Preparing the machine Preparing the implement for operation MG6545 EN II B 1 22 07 2021 59 ...

Page 66: ...nd the soil properties The outer harrow elements must be adjusted such that the soil is guided back and a trackless seedbed is created The greater the forward speed the further the outer harrow elements have to be set outwards 1 Loosen the bolt 2 with the universal operating tool 2 Push the sliding element 1 outwards 3 Tighten the bolt 2 with the universal operating tool 4 Make the same setting fo...

Page 67: ...arrow falling down The length of the turnbuckles may not exceed 390 mm otherwise the turnbuckle is opened and the exact following harrow fall down Do not set the turnbuckles at lengths of more than 390 mm 1 Loosen the lock nut 1 2 Turn the turnbuckle 2 to the desired measurement The measurement A may not exceed 390 mm 3 Tighten the lock nut 4 Make the same setting for the other side of the impleme...

Page 68: ...h that a groove is at the top 4 Take off the universal operating tool and allow the catch 3 to engage in the groove 5 To check the setting seed for approx 30 m at working speed and then check the work pattern 3 1 2 CMS I 00004670 6 3 12 4 Adjusting the exact following harrow pressure mechanically The exact following harrow pressure must be adjusted such that all seed rows are evenly covered with e...

Page 69: ...e setting seed for approx 30 m at working speed and then check the work pattern 2 1 CMS I 00004671 6 3 12 5 Adjusting the exact following harrow pressure hydraulically The exact following harrow pressure must be adjusted such that all seed rows are evenly covered with earth On heavy soils the pressure must be higher than on light soils To make adjustments the minimum pressure and the maximum press...

Page 70: ...ng harrow remove the linch pin 3 and insert it in a the desired hole under the stop 1 The higher the hole the greater the minimum pressure of the exact following harrow 3 Relieve the lever and fasten it in the transport lock 4 To define the maximum pressure remove the second linch pin 2 and insert it in the desired hole under the stop 1 The higher the hole the greater the maximum pressure of the e...

Page 71: ... harrow lift the exact following harrow can be lifted independently of the position of the coulters A hydraulic cylinder 1 lifts the exact following harrow 1 CMS I 00004703 To lift the exact following harrow actuate the blue 2 tractor control unit until the hydraulic cylinder is retracted to the end position or To lower the exact following harrow actuate the blue 1 tractor control unit until the h...

Page 72: ...tor track width a of the cultivating implement a CMS I 00003195 2 Secure the adjuster segment 4 in the middle hole 3 Loosen the bolts 2 NOTE To create a double tramline with a track width of 2 20 m set the track discs at 2 0 m Select the outer holes on the adjuster segment 4 To adjust the tramline marker to the track width of the cultivating implement move the bracket 3 on the profile tube 1 2 1 3...

Page 73: ...n the pin down 10 To check the setting seed for approx 30 m at working speed and then check the work pattern CMS I 00003170 6 3 13 3 Adjusting the track disc pitch 1 Loosen the nut 4 2 To increase the effect of the track disc 1 increase the pitch or To reduce the effect of the track disc reduce the pitch 3 Move the clamping part 3 in the grid 2 to the desired position 4 Tighten the nut 5 To check ...

Page 74: ...d screws 1 4 Remove the cover 2 1 2 CMS I 00003190 5 Remove the bolts 1 6 Loosen the adjacent bolts 2 The intermediate segments 3 are easy to move 7 Take the seed outlet 4 out of the intermediate segments 8 Loosen the hose clamp 5 9 Install the conveyor hose 6 10 Install an additional tramline segment in the intermediate segment 11 Install the bolts CMS I 00003132 CMS T 00004379 B 1 CMS T 00004376...

Page 75: ...ramline segments or If fewer tramline segments are required see section Disconnecting tramline segments 6 3 13 4 2 Connecting the tramline segments 1 Disconnect the plug connection between 1 and 5 2 Establish the plug connection between 1 and 3 3 Establish the plug connection between 4 and 5 The new tramline segment 2 will be switched 4 To ensure that all tramlines have the same wheelmark width co...

Page 76: ...e segments must be opened If the flap in the tramline segment is closed the coulter will not be supplied with seed 5 To ensure that all tramlines have the same wheelmark width disconnect all tramline segments that are not required CMS I 00003193 6 3 14 Removing the road safety bars 1 Remove the road safety bars from the rear harrow 2 Turn the traffic safety bars 1 by 180 place on top of each other...

Page 77: ...or large row spacings e g for seeding maize individual seed rows can be closed 1 Loosen the 4 knurled screws 1 2 Remove the cover 2 1 2 CMS I 00003190 3 To increase the row spacing use the tool 2 to install the sealing plugs 2 in the seed outlets or To reduce the row spacing use the tool 2 to remove the sealing plugs 2 from the seed outlets 1 2 CMS I 00003247 CMS T 00004408 A 1 CMS T 00004489 B 1 ...

Page 78: ...ing active tramline segments again advance the tramline counter 8 Deactivate tramline control 6 4 Preparing the machine for road travel 6 4 1 Putting on the road safety bars 1 Remove coarse dirt from the tines 2 Push the road safety bars 1 over the tines 3 Secure the road safety bars with the tensioners 2 4 Check for firm seating 5 If the tensioners do not provide enough tension guide the tensione...

Page 79: ...vel arm 4 into transport position 4 Peg the swivel arm in transport position 2 5 To secure the pin in the adjuster segment turn the pin down 1 4 3 1 2 CMS I 00003216 6 4 4 Folding the implement REQUIREMENTS The road safety bars are installed The lighting is unfolded The tramline marker is folded To fold the seeding combination see Soil tillage implement operating manual CMS T 00004420 A 1 CMS T 00...

Page 80: ...illage implement operating manual 3 To move the tractor control unit into float position see Soil tillage implement operating manual NOTE The maximum permissible speed for the seeding combination consisting of the front hopper soil tillage implement roller and Avant seeding unit is 25 km h CMS I 00003162 6 5 Calculating the permissible payload WARNING Risk of accident due to exceeded payload If th...

Page 81: ...eight 1 Read the permissible technical implement weight from the rating plate 2 To determine the tare weight weigh the implement with empty hoppers 3 Calculate the payload 6 Preparing the machine Calculating the permissible payload MG6545 EN II B 1 22 07 2021 75 ...

Page 82: ...le the tractor PTO shaft only at an idle or at low tractor engine speed 5 To check the settings of the implement seed for approx 30 m at working speed and then check the work pattern NOTE Make use of an implement standstill e g after loading with seed to make a visual check of the implement Placement depth Segment distributor heads Coulters Metering unit CMS T 00004490 B 1 CMS T 00004492 B 1 7 Usi...

Page 83: ... running seed emerges from the coulters until the conveyor section is empty 1 To prevent seed accumulations give the tractor control unit for the fan drive priority 2 To prevent lateral loads when driving in curves on the headlands Raise the implement 3 To avoid damage to the implement pay attention to obstacles when turning 4 When the direction of the implement matches that of the direction of tr...

Page 84: ...CMS I 00003114 8 2 Disconnecting the supply lines from the hose package 1 To disconnect the conveyor hose 5 from the hose package 1 remove the bracket 2 on the connecting piece 2 Depending on the implement equipment disconnect the second conveyor hose from the hose package 3 Depending on the implement equipment disconnect the front hopper supply 3 from the hose package 4 Depending on the implement...

Page 85: ...ulic hose lines 1 4 Put the dust caps on the hydraulic sockets 1 CMS I 00001065 5 Hang the hydraulic hose lines 1 in the hose cabinet 1 CMS I 00001250 8 4 Uncoupling the ISOBUS line 1 Unplug the connector 1 of the ISOBUS line 1 CMS I 00004333 CMS T 00000277 D 1 CMS T 00006174 A 1 8 Parking the machine Disconnecting the hydraulic hose lines MG6545 EN II B 1 22 07 2021 79 ...

Page 86: ...01048 2 Hang the plugs 1 in the hose cabinet 1 CMS I 00001248 8 6 Uncoupling the Avant seeding combination WARNING Risk of injury or even death due to tipping over of the implement Park the implement on stable and even ground CMS T 00001402 D 1 CMS T 00004438 B 1 8 Parking the machine Uncoupling the power supply MG6545 EN II B 1 22 07 2021 80 ...

Page 87: ... seeding combination against rolling away put 2 pieces of squared timber with a size of at least 80 mm x 80 mm in front of and behind the roller of the soil tillage implement 5 Uncouple the lower link 2 from the implement from the tractor seat 6 Drive the tractor forward CMS I 00001249 8 7 Parking the Avant seeding unit separately Parking support 1 for implements with RoTeC coulters Parking suppor...

Page 88: ... lift the soil tillage implement with the coupled implement see Soil tillage implement operating manual 4 To fold the soil tillage implement with the coupled implement see Soil tillage implement operating manual 5 Install the inner parking supports 1 in the holder 3 on both sides 6 Secure the parking supports with pins 2 CMS I 00003116 7 To unfold the soil tillage implement with the coupled implem...

Page 89: ...ng unit has a tramline marker disconnect the yellow 2 tractor control unit of the seeding unit 1 from the soil tillage implement CMS I 00003123 12 Disconnect the green tractor control unit of the soil tillage implement 2 from the Comfort hydraulic system of the seeding unit 1 CMS I 00003127 8 Parking the machine Parking the Avant seeding unit separately MG6545 EN II B 1 22 07 2021 83 ...

Page 90: ...from the rotary cultivator 16 Park all of the electrical and hydraulic supply lines on the seeding unit 1 2 3 CMS I 00003138 17 Remove the nuts 3 18 Remove the bolts 1 from all of the brackets 2 The brackets are removed from the roller frame 1 3 2 CMS I 00003177 19 Remove the distributor head holder from the roller frame 1 CMS I 00003250 8 Parking the machine Parking the Avant seeding unit separat...

Page 91: ...25 To park the implement on a level surface with solid ground Slowly lower the soil tillage implement The soil tillage implement 3 is released from the hooks 4 of the seeding unit The bracket 1 is no longer resting on the roller frame 2 of the soil tillage implement The Avant seeding unit is standing on the parking supports CMS I 00003131 8 Parking the machine Parking the Avant seeding unit separa...

Page 92: ...rom the retaining tube 3 2 Remove the nuts 4 with the washers 3 Disconnect the electrical connection 2 4 Remove the second lighting holder 6 1 2 5 4 6 3 CMS I 00003223 5 To install the lighting holder 1 on the soil tillage implement connect the counterholder 4 with the roller frame 6 Install the bolts 3 as well as the washers and nuts 2 7 Establish the electrical connection 5 8 Install the second ...

Page 93: ...9 Align the lighting holders 1 and 2 10 Tighten the nuts R L 220 mm 1 2 220 mm CMS I 00003220 8 Parking the machine Installing the lighting on the soil tillage implement MG6545 EN II B 1 22 07 2021 87 ...

Page 94: ...d see page 95 Every 50 operating hours weekly Checking the TwinTeC concave disc see page 89 Checking the TwinTeC concave disc spacing see page 89 Checking the TwinTeC depth control wheel see page 91 Checking the TwinTeC depth control wheel scraper see page 91 Checking the cutting discs see page 94 Checking the RoTeC furrow former see page 94 Checking the hydraulic hose lines see page 96 Every 100 ...

Page 95: ...oncave discs 7 To ensure that the concave discs touch slightly see section Checking the TwinTeC concave disc spacing 1 17 Nm 3 2 CMS I 00003233 9 1 3 Checking the TwinTeC concave disc spacing INTERVAL Every 50 operating hours or weekly 1 Rotate the concave disc 1 The opposite disc rotates along The spacing is correctly set 2 If the opposite disc does not rotate along adjust the concave disc spacin...

Page 96: ...the concave discs with the spacer discs 4 and 2 8 Install spacer discs that are not required on the opposite side of the concave disc bearing 3 with the central bolt 9 Install the concave disc bearing on the coulter 1 10 Install the central bolt 11 Check the sealing ring before installation Replace in case of damage Install the sealing ring 12 Install the concave disc 13 Install the bolts 100 Nm 1...

Page 97: ...her 2 4 Replace the damaged depth control wheel 5 Install the nut and washer 1 100 Nm 2 CMS I 00003243 9 1 5 Checking the TwinTeC depth control wheel scraper INTERVAL Every 50 operating hours or weekly IMPORTANT Damage to the support roller due to abrasion by the scraper To check the distance rotate the support roller CMS T 00004451 B 1 CMS T 00004989 B 1 9 Repairing the machine Maintaining the ma...

Page 98: ... 2 1 CMS I 00003180 8 Remove the nut and washer 9 Replace the depth control wheel scraper 10 Install the washer and nut 11 To check the distance rotate the wheel 9 1 6 Checking the depth control discs and depth control wheels INTERVAL at the end of the season 1 Check the depth control discs or depth control wheels for damage such as cracks or fractures 2 If a depth control disc or depth control wh...

Page 99: ...nd locking washers 3 out of the worn depth control disc or depth control wheel and insert them in the new depth control disc or depth control wheel 6 Install the lever 2 with the bolt 1 on the new depth control disc or depth control wheel 4 4 1 2 3 CMS I 00004802 7 To install the new depth control disc or depth control wheel 5 on the coulter set the notch of the lever 4 on the bearing seat 1 of th...

Page 100: ... 1 8 Checking the RoTeC furrow former INTERVAL Every 50 operating hours or weekly 1 Remove the depth control disc or depth control wheel 2 When the indicated measurement A on a furrow former is smaller than 98 mm replace the furrow former 3 To replace the furrow former remove the bolt 2 and dispose of it 4 Replace the worn furrow former 1 5 Install the a new bolt 2 The bolts for the furrow former ...

Page 101: ...brush hand brush or with compressed air 4 Clean the seed outlets and tramline segments 4 using a paint brush hand brush or with compressed air 5 Install the cover 6 Tighten the 4 knurled screws by hand CMS I 00003133 9 1 10 Checking the top link pin and lower link pin INTERVAL daily 1 Check the top link pins and lower link pins for cracks or broken areas Permissible wear 2 mm 2 Replace the pins if...

Page 102: ...deformation 2 Check the hydraulic hose lines for leaks Hydraulic hose lines must not be more than 6 years old 3 Check the manufacturing date 1 CMS I 00000532 4 Have any worn damaged or aged hydraulic hose lines immediately replaced at a specialist workshop 5 Retighten loose bolted connections CMS T 00002331 B 1 9 Repairing the machine Maintaining the machine MG6545 EN II B 1 22 07 2021 96 ...

Page 103: ...the 4 knurled screws 4 2 Remove the cover 1 3 To remove the deposits aim a water jet into the seed outlets 3 and into the corrugated tube 2 4 Install the cover 5 Tighten the 4 knurled screws by hand CMS I 00004702 CMS T 00006621 A 1 9 Repairing the machine Maintaining the machine MG6545 EN II B 1 22 07 2021 97 ...

Page 104: ...cation schedule To ensure that dirt is not pressed into the lubrication points thoroughly clean the grease nipples and the grease gun Only grease the implement with the lubricants listed in the technical data Press the dirty grease completely out of the bearings CMS T 00004453 B 1 9 Repairing the machine Lubricating the implement MG6545 EN II B 1 22 07 2021 98 ...

Page 105: ...9 2 1 Overview of lubrication points 1 CMS I 00003232 Every 100 operating hours 1 CMS I 00003231 CMS T 00004454 A 1 9 Repairing the machine Lubricating the implement MG6545 EN II B 1 22 07 2021 99 ...

Page 106: ...harrow lift the overload safety is triggered see page 104 The harrow tines are not aligned parallel to the ground See Adjusting the exact following harrow Adjusting the position of the harrow tines on seed drills without exact following harrow lift or Adjusting the position of the harrow tines on seed drills with exact following harrow lift The exact following harrow pressure is incorrectly set Se...

Page 107: ...e seed outlet from below The seed outlet is strongly blocked see page 105 The TwinTeC coulter is not spreading seed The seed outlet is slightly blocked Raise the implement Clean the seed outlet from below The seed outlet is strongly blocked see page 106 9 Repairing the machine Eliminating faults MG6545 EN II B 1 22 07 2021 101 ...

Page 108: ...the furrow When the seed catcher is worn the seed is not fixed in the furrow 1 Remove the hose 6 2 Remove the bolt 5 3 Remove the TwinTeC seed outlet 1 4 Remove the bolt 2 5 Replace the seed catcher 3 6 Install the bolt 7 To install the TwinTeC seed outlet place the guides 3 in the coulter bodies 4 8 Install the bolt 9 Install the hose 1 6 Nm 5 6 2 3 4 1Nm CMS I 00003260 CMS T 00004518 A 1 CMS T 0...

Page 109: ...8 Install the bolt 9 Install the hose 1 6 Nm 6 7 2 3 1 Nm 4 5 CMS I 00003242 9 3 4 TwinTeC concave disc blocked When the inner scraper is worn the concave discs are blocked by adhering soil 1 Remove the hose 5 2 Remove the bolt 6 3 Remove the TwinTeC seed outlet 1 4 Replace the inner scraper 2 5 Install the bolt 6 To install the TwinTeC seed outlet place the guides 3 in the coulter bodies 4 7 Inst...

Page 110: ...nders of the torn shear bolt 1 3 Take out one of the spare shear bolts 2 4 Install the spare shear bolt with washers and nut at position 1 1 2 CMS I 00004678 The harrow tines are worn 1 Remove the nuts 1 2 Remove the bolts 5 and plates 2 3 Replace the harrow tines 3 and 4 4 Install the plates and bolts 5 Install the nuts and tighten them 3 2 1 4 2 5 CMS I 00004677 CMS T 00006600 A 1 9 Repairing th...

Page 111: ...t 7 Install the nut and tighten it 8 To check the setting seed for approx 30 m at working speed and then check the work pattern CMS I 00004632 9 3 7 The RoTeC coulter is not spreading seed The seed outlet is strongly blocked 1 If the blockage cannot be removed from below Remove the conveyor hose 2 2 Clean the seed outlet 1 from above 3 Install the conveyor hose CMS I 00004767 CMS T 00006604 A 1 CM...

Page 112: ...jet of the high pressure cleaner or hot water high pressure cleaner onto the marked components Never aim the cleaning jet of high pressure cleaners or hot water high pressure cleaners on electrical or electronic components Never aim the cleaning jet of the high pressure cleaner directly on lubrication points bearings rating plates warning signs and stickers Always maintain a minimum distance of 30...

Page 113: ...ashing and endanger safety Attach the lashing straps only at the marked lashing points CMS I 00003497 REQUIREMENTS The Avant seeding unit is coupled to a soil tillage implement The implement is unfolded 1 Put the implement on the transport vehicle 2 Attach the lashing straps at the marked points 3 Lash down the implement in compliance with the national regulations for load securing CMS T 00004493 ...

Page 114: ...endanger safety Only attach the slings for lifting at the marked lashing points To determine the required load bearing capacity of the slings observe the specifications in the following table CMS I 00003269 Required load bearing capacity per sling 4000 kg REQUIREMENTS The implement is unfolded 1 Attach the slings for lifting on the intended lashing points 2 Slowly lift the implement CMS T 00004154...

Page 115: ... 10 9 12 9 M8 13 25 35 41 M8x1 27 38 41 M10 16 17 49 69 83 M10x1 52 73 88 M12 18 19 86 120 145 M12x1 5 90 125 150 M14 22 135 190 230 M 14x1 5 150 210 250 M16 24 210 300 355 M16x1 5 225 315 380 M18 27 290 405 485 M18x1 5 325 460 550 M20 30 410 580 690 M20x1 5 460 640 770 CMS T 00003775 A 1 CMS T 00000373 B 1 11 Appendix MG6545 EN II B 1 22 07 2021 109 ...

Page 116: ... 2250 2700 CMS I 00000065 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 Nm 2 4 4 9 8 4 20 4 40 7 70 5 112 174 242 342 470 589 11 2 Other applicable documents Tractor operating manual Soil tillage implement operating manual ISOBUS software operating manual Control terminal operating manual CMS T 00003776 A 1 11 Appendix Other applicable documents MG6545 EN II B 1 22 07 2021 110 ...

Page 117: ...perating materials Operating materials serve to ensure operational readiness Operating materials include e g cleaning agents and lubricants such as lubricating oil greases or cleaners T Tractor In this operating manual the designation tractor is always used even for other agricultural tractor units Implements are mounted on the tractor or towed by the tractor 12 Directories MG6545 EN II B 1 22 07 ...

Page 118: ...ing supply lines to the hose package 43 Coupling the implement Installing the lighting on the seeding unit 50 Installing the lighting on the soil tillage implement 86 Coupling the supply lines to the hose package 43 Cutting discs checking RoTeC coulter 94 replacing RoTeC coulter 94 D Depth control discs and depth control wheels checking and replacing 92 Dimensions 37 Disconnecting the supply lines...

Page 119: ...TeC concave disc 89 Checking the TwinTeC concave disc spacing 89 Checking the TwinTeC depth control wheel scraper 91 Checking the TwinTeC press roller 91 Cleaning the segment distributor head 95 RoTeC furrow former 94 Mounting categories 37 Mounting frame 28 mySeeder app 36 N Noise development data 38 O Operating tool Product description 29 Optimal working speed 38 Overall view Avant seeding combi...

Page 120: ...stributor head cleaning 95 Description 31 Single disc coulter see also RoTeC coulter 32 Soil tillage tool 37 Special equipment 24 Starting work with one part width section 71 T Technical data Dimensions 37 Drivable slope inclination 39 Noise development data 38 Optimal working speed 38 Performance characteristics of the tractor 38 Permitted mounting categories 37 Soil tillage tool 37 Threaded cart...

Page 121: ...pling the ISOBUS line 79 Unfolding the implement 52 Unfolding the lighting 73 W Warning symbols Description of the warning symbols 27 Layout 26 Positions of the warning symbols 26 Working speed 38 Work lights 35 12 Directories Index MG6545 EN II B 1 22 07 2021 115 ...

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Page 124: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de MG6545 EN II B 1 22 07 2021 ...

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