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2480 Remote Intensifier Tooling                                                      Alcoa Fastening Systems

L

IMITED

W

ARRANTIES

Tooling Warranty:

Huck warrants that tooling and other

items (excluding fasteners, and hereinafter referred as
"other items") manufactured by Huck shall be free from
defects in workmanship and materials for a period of
ninety (90) days from the date of original purchase. 

Warranty on "non standard or custom manufactured
products": 

With regard to non-standard products or

custom manufactured products to customer's
specifications, Huck warrants for a period of ninety (90)
days from the date of purchase that such products shall
meet Buyer's specifications, be free of defects in
workmanship and materials.  Such warranty shall not be
effective with respect to non-standard or custom products
manufactured using buyer-supplied molds, material,
tooling and fixtures that are not in good condition or repair
and suitable for their intended purpose.

THERE ARE NO WARRANTIES WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF.
HUCK MAKES NO OTHER WARRANTIES AND
EXPRESSLY DISCLAIMS ANY OTHER  WARRANTIES,
INCLUDING IMPLIED WARRANTIES AS TO
MERCHANTABILITY OR AS TO THE FITNESS OF THE
TOOLING, OTHER ITEMS,  NONSTANDARD OR
CUSTOM MANUFACTURED PRODUCTS FOR ANY
PARTICULAR PURPOSE AND HUCK SHALL NOT BE
LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR
INDIRECTLY, ARISING FROM THE USE OF SUCH
TOOLING, OTHER ITEMS,  NONSTANDARD OR
CUSTOM MANUFACTURED  PRODUCTS OR BREACH
OF WARRANTY

OR FOR ANY

CLAIM FOR

INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Huck's sole liability and Buyer's exclusive remedy for any
breach of warranty shall be limited, at Huck's option, to
replacement or repair, at FOB Huck's plant, of Huck
manufactured tooling, other items, nonstandard or custom
products found to be defective in specifications,
workmanship and materials not otherwise the direct or
indirect cause of  Buyer supplied molds, material, tooling
or fixtures. Buyer shall give Huck written notice of claims
for defects within the ninety (90) day warranty period for
tooling, other items, nonstandard or custom products
described above and Huck shall inspect products for which
such claim is made.

Tooling, Part(s) and Other Items not manufactured by
Huck. 

HUCK MAKES NO WARRANTY WITH RESPECT TO
THE TOOLING, PART(S) OR OTHER ITEMS
MANUFACTURED BY

THIRD PARTIES.  HUCK

EXPRESSLY

DISCLAIMS ANY

WARRANTY

EXPRESSED OR IMPLIED, AS TO THE CONDITION,

DESIGN, OPERATION, MERCHANTABILITY

OR

FITNESS FOR USE OF ANY TOOL,  PART(S), OR
OTHER ITEMS THEREOF NOT MANUFACTURED BY
HUCK.  HUCK SHALL NOT BE LIABLE FOR ANY LOSS
OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING
FROM THE USE OF SUCH TOOLING, PART(S) OR
OTHER ITEMS OR BREACH OF WARRANTY OR FOR
ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES.

The only warranties made with respect to such tool, part(s)
or other items thereof are those made by the manufacturer
thereof and Huck agrees to cooperate with Buyer in
enforcing such warranties when such action is necessary. 

Huck shall not be liable for any loss or damage resulting
from delays or nonfulfillment of orders owing to strikes,
fires, accidents, transportation companies or for any
reason or reasons beyond the control of the Huck or its
suppliers.

Huck Installation Equipment

Huck International, Inc. reserves the right to make
changes in specifications and design and to discontinue
models without notice.

Huck Installation Equipment should be serviced by trained
service technicians only.

Always give the Serial Number of the equipment when
corresponding or ordering service parts.

Complete repair facilities are maintained by Huck
International, Inc. Please contact one of the offices listed
below.

Eastern
One Corporate Drive Kingston, New York 12401-0250
Telephone (845) 331-7300 FAX (845) 334-7333

Canada
6150 Kennedy Road Unit 10, Mississauga, Ontario,
L5T2J4, Canada.
Telephone (905) 564-4825 FAX (905) 564-1963

Outside USA and Canada
Contact your nearest Huck International Office, see back
cover.

In addition to the above repair facilities, there are
Authorized Tool Service Centers (ATSC's) located
throughout the United States. These service centers offer
repair services, spare parts, Service Parts Kits, Service
Tools Kits and Nose Assemblies. Please contact your
Huck Representative or the nearest Huck office listed on
the back cover for the ATSC in your area.

Summary of Contents for Huck 2480RI

Page 1: ...01 28 2005 HK1009 INSTRUCTION MANUAL 2480RI PNEUDRAULIC INSTALLATION TOOL...

Page 2: ...lace Kingston New York USA Date January 2005 Sound Levels Model 2480RI SEL 82 dB A peak value 108 2 dB C For an eight hour work day installing 5000 typical Huck fasteners will result in an equivalent...

Page 3: ...3 SPECIFICATIONS 4 SAFETY 5 TOOL DANGER ZONES 6 PRINCIPLE OF OPERATION 7 PREPARATION FOR USE 8 SERVICING THE TOOL General 8 Daily 8 Weekly 8 Disassembly 9 12 Assembly 13 16 Fill and Bleed 17 18 SERVIC...

Page 4: ...205 208 3 32 84 3 5 425 138 1 41 36 6 55 166 Stroke 875 500 without Stroke Limiter Weight 2 2 lbs Tool Head only Air Pressure 90 psi Pull Capacity 3946 lbs 90 psi Intensifier Displacement 8298526 cu...

Page 5: ...efer to ANSI Z87 1 1989 6 Disconnect primary power source before doing maintenance on Huck equipment 7 If any equipment shows signs of damage wear or leakage do not connect it to the primary power sup...

Page 6: ...6 2480 Remote Intensifier Tooling Alcoa Fastening Systems TOOL DANAGER ZONES...

Page 7: ...rod moves downward a column of pressurized fluid is forced into the tool which moves the pull piston back The attached nose assembly moves with the pull piston to start fastener installation When fast...

Page 8: ...tools both standard and special must be available 4 All parts must be handled carefully and examined for damage or wear Always replace Seals when tool is disassembled for any reason Components should...

Page 9: ...r Piston 4 can be pushed to rear of Cylinder 12 to drain fluid Discard fluid 6 Disassemble cylinder and piston assembly as follows a Place Spacer over threaded end of Piston Figure 2a Thread Piston As...

Page 10: ...itting just enough to remove easily Then cut hose squarely across to be ready for assembly a Remove Air Hose from Hose Fitting and unscrew Hose Fitting from Trigger Housing b Unscrew Air Trigger Assem...

Page 11: ...top of Manifold Block 10 Remove Pull Gland Assembly 90 and Return Gland Assembly 22 from the separated Handle and Manifold Block and remove seals from glands Figure 5 11 Hold remaining Handle and Cyl...

Page 12: ...nsion remove Gland Assembly 54 Handle and Cylinder will now separate 19 Remove Plug 78 20 Push hydraulic Piston Assembly 31 out of handle Push out from top to bottom CAUTION A plastic or wooden drift...

Page 13: ...ge may result 2 Thread Piston Assembly Tool onto Piston Lubricate Polyseal inside diameter and external diameters of Piston and Piston Assembly Tool Press evenly against Gland Cap to slide Front Gland...

Page 14: ...ard plastic ferrule from nut before attaching air hose to quick disconnect a Push O Ring 500777 over threads of Trigger Body b Push Trigger Stem through Trigger Body then Stretch O Ring 500772 over Tr...

Page 15: ...nd extension and torque Screw 32 using 7 64 hex key to 55 60 in lbs Torque Nut 41 to 28 32 ft lbs 7 Hold handle in vise with bottom facing up Push Cylinder Head 49 with O ring 48 in place squarely int...

Page 16: ...seated 15 Push End Cap 77 with O ring 81 in place into Cylinder and secure with Retaining Ring 76 16 Attach Lower Guard 97 with two screws 98 17 Slide Top Guard 95 over ends of Swivel Assemblies 17 a...

Page 17: ...ssary If stroke is correct install a test fastener 7 Remove the Reservoir Assemblies and replace the two Reservoir Plugs 75 and tighten CAUTION Oil may be present in Reservoir tubes Remove with care R...

Page 18: ...ertical Disconnect Tool from air supply 5 Push tool Piston 4 into the full forward position and hold tool upside down Fill PULL and RETURN ports with hydraulic fluid 6 With tool still upside down care...

Page 19: ...19 2480 Remote Intensifier Tooling Alcoa Fastening Systems S SER ERVICE VICE N NOTES OTES...

Page 20: ...6 55 78 22 74 68 20 64 63 To Air Trigger 69 4 66 2 67 65 52 90 31 71 2 21 70 2 53 54 See Detail See Detail See Detail 81 77 88 74 2 82 79 89 91 2 97 98 2 See Detail A A 68 Ref 20 Ref 72 Ref 75 Ref Fig...

Page 21: ...27663 Top Guard 1 96 500047 Socket Head Cap Screw 2 97 127664 Lower Guard 1 98 500060 Socket Head Cap Screw 2 99 500064 Screw 4 100 507107 Locknut 4 1 127537 Air Trigger Hose Assembly 1 2 111795 Retai...

Page 22: ...draulic system Refer to Fill and Bleed section 3 Pintail stripped and or swaged collar not ejected a Check for broken or worn jaws in nose assembly Refer to nose assembly data sheet b Insufficient flu...

Page 23: ...stom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PA...

Page 24: ...ducts France Operations Clos D Asseville BP4 95450 Us Par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 A Global Organization Alcoa Fastening Systems AFS maintains company offices throughout the Un...

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