8
2480 Remote Intensifier Tooling Alcoa Fastening Systems
The Model 2480RI Installation Tool is shipped with a plastic
plug in the air swivel connector. The swivel has 1/4-18
female pipe threads to accept the air hose fitting. Quick
disconnect fittings and 1/4” inside diameter air hose are -
recommended. An air supply of 90-100 psi capable of 11.5
CFM must be available. Air supply should be equipped with
a filter-regulator-lubricator unit.
1. Remove plastic shipping plug from Air Inlet Connector
and screw quick disconnect fitting into Air Inlet
Connector.
2. Set air pressure on regulator to 90-100 psi.
3. Connect air hose to tool.
4. Cycle tool a few times by depressing and releasing
trigger.
5. Select proper Nose Assembly for fastener to be
installed.
6. Attach nose assembly to tool .
7. Install fastener(s) in test plate of proper thickness with
proper size holes and inspect fastener(s).
NOTES:
1 Air quick disconnect fittings and air hoses are not
available from Huck International, Inc.
G
ENERAL
1. The efficiency and life of any tool depends upon proper
maintenance. Regular inspection and correction of
minor problems will keep tool operating efficiently and
prevent downtime. The tool should be serviced by
personnel who are thoroughly familiar with how it
operates.
2. A clean, well-lit area should be available for servicing
the tool. Special care must be taken to prevent
contamination of pneumatic and hydraulic systems.
3. Proper hand tools, both standard and special, must be
available.
4. All parts must be handled carefully and examined for
damage or wear. Always replace Seals, when tool is
disassembled for any reason. Components should be
disassembled and assembled in a straight line without
bending, cocking, or undue force. Disassembly and
assembly procedures outlined in this manual should
be followed.
5.
Service Parts Kit 2480RIKIT
includes consumable parts
and should be available at all times. Other components,
as experience dictates, should also be available.
D
AILY
1. If a Filter-Regulator-Lubricator unit is not being used,
uncouple air disconnects and put a few drops of
Automatic Transmission Fluid or light oil into the air
inlet of the tool. If the tool is in continuous use, put a
few drops of oil in every two to three hours.
2. Bleed the air line to clear it of accumulated dirt or water
before connecting air hose to the tool.
3. Check all hoses and couplings for damage or air leaks,
tighten or replace if necessary.
4. Check the tool for damage or air/hydraulic leaks,
tighten or replace if necessary.
5. Check the nose assembly for tightness or damage,
tighten or replace if necessary.
6. Check oil level in tool reservoir, replenish if necessary.
W
EEKLY
1. Disassemble and clean nose assemblies and
reassemble per applicable NOSE ASSEMBLY DATA
SHEET.
2. Check the tool and all connecting parts for damage or
oil/air leaks, tighten or replace if necessary.
!
WARNING: Inspect tool for damage or wear
before each use. Do not operate if damaged or
worn, as severe personal injury may occur.
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