AIREDALE BluCube CUR092V16-1CO-0 Installation And Maintenance Manual Download Page 68

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BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016

Controls

Display Keypad

Display Keypad Connections

The display keypad is equipped with an LCD display (8 rows x 22 columns) with 6 buttons, connected to the controller by an RJ11
cable.

pGD1 Display

RJ11
Cable

BluCube™

Condensing Unit

Summary of Contents for BluCube CUR092V16-1CO-0

Page 1: ...EMS52086 FM00542 BluCube Cooling Only and Heat Pump Condensing Unit Installation and Maintenance Manual ...

Page 2: ...so available from our Spares department on request Training As well as our comprehensive range of products Airedale offers a modular range of Refrigeration and Air Conditioning Training courses for further information please contact Airedale Customer Services For further assistance please e mail enquiries airedale com or telephone UK Sales Enquiries 44 0 113 239 1000 enquiries airedale com Interna...

Page 3: ...nds that personal protective equipment is used whilst installing maintaining and commissioning equipment Manual Handling Some operations when servicing or maintaining the unit may require additional assistance with regard to manual handling This requirement is down to the discretion of the engineer Remember do not perform a lift that exceeds your ability CAUTION Refrigerant Warning The Airedale un...

Page 4: ...d Capacities 40 Cooling Only Modulating Capacities 41 CUR092V16 1CO 0 CUR092V25 1CO 0 42 CUR092V29 1CO 0 CUR122V40 1CO 0 44 CUR092V16 VCO 0 CUR092V25 VCO 0 46 CUR092V16 VCO 0 CUR092V25 VCO 0 47 CUR092V29 VCO 0 CUR122V40 VCO 0 48 Interconnecting Wiring Cooling Only 50 Technical Data Heat Pump 52 Operational Limits 52 Heat Pump Cooling Fixed Capacities 54 Heat Pump Cooling Modulating Capacities 55 H...

Page 5: ...Status 77 Cooling Heating Indication 77 Network Wiring 78 Commissioning 79 GENERAL 79 Pre Start Checks 79 Electrical 79 Refrigeration 79 Fan Speed head pressure control 79 Defrost Control 79 Control Circuit Checks 80 Cooling Only Heat Pump 80 Heat Pump Units 80 Refrigerant Charging 81 Adding Oil 81 SYSTEM READINGS 82 Running Checks 82 Troubleshooting 83 Operational Maintenance Checks 88 Maintenanc...

Page 6: ...is our policy to Take a proactive approach to resolve environmental issues and ensure compliance with regulatory requirements Train personnel in sound environmental practices Pursue opportunities to conserve resources prevent pollution and eliminate waste Manufacture products in a responsible manner with minimum impact on the environment Reduce our use of chemicals and minimise their release to th...

Page 7: ... on rooftops or in plant rooms Capacity range from Cooling Only Unit 14 to 43kW EER 2 9 to 3 4 Heat Pump units Cooling Mode 14 to 44kW EER 2 6 to 3 4 Heating Mode 14 to 40kW EER 2 5 to 2 7 CUR 092 V 25 V CO 0 R410A Condensing Units Case size 092 920mm Case 122 1220mm Case Airflow Configuration V Vertical Airflow Nominal Capacity kW 7 C evaporating 35 C ambient Compressor Type 1 Fixed Capacity Comp...

Page 8: ...38 8 12 5 3 10 1750 x 764 x 1222 CUR122V40 1CO 0 43 4 14 5 3 00 1750 x 764 x 1222 CUR092V16 VCO 0 15 6 4 5 3 48 1750 x 764 x 922 CUR092V20 VCO 0 20 3 6 2 3 27 1750 x 764 x 922 CUR092V25 VCO 0 24 8 7 6 3 26 1750 x 764 x 922 CUR092V29 VCO 0 28 4 9 2 3 08 1750 x 764 x 922 CUR122V35 VCO 0 37 1 12 0 3 09 1750 x 764 x 1222 CUR122V40 VCO 0 42 6 14 3 2 98 1750 x 764 x 1222 In cooling 7 C evaporating 35 C ...

Page 9: ...9 7 13 7 2 90 35 5 14 3 2 48 1750 x 764 x 1222 CUR122V40 1HP 0 44 1 15 9 2 77 39 2 15 6 2 51 1750 x 764 x 1222 CUR092V16 VHP 0 16 4 4 9 3 35 15 0 5 5 2 73 1750 x 764 x 922 CUR092V20 VHP 0 21 0 6 8 3 09 19 4 7 2 2 69 1750 x 764 x 922 CUR092V25 VHP 0 25 3 8 4 3 01 23 2 8 8 2 64 1750 x 764 x 922 CUR092V29 VHP 0 28 4 10 4 2 73 26 5 10 3 2 57 1750 x 764 x 922 CUR122V35 VHP 0 38 1 13 1 2 91 34 4 13 6 2 ...

Page 10: ... of gravity will also be towards that end If the unit is dropped it should immediately be checked for damage Employ lifting specialists Local codes and regulations relating to the lifting of this type of equipment should be observed Use the appropriate spreader bars lifting slings with the holes lugs provided Chains slings MUST NOT interfere with the casing of fan assembly to avoid damage Lift the...

Page 11: ...alled due care should be taken to avoid the discharge air from each unit adversely affecting other units in the vicinity Within a side enclosed installation the fan MUST be higher than the enclosing structure Ensure there are no obstructions directly above the fans Allow free space above the fans to prevent air recirculation CAUTION Prior to connecting services ensure that the equipment is install...

Page 12: ...allation and Maintenance Manual 7222094 V1 12 0_04_2016 Dimensional Data 092 Models AIR FLOW AIR FLOW INCOMING CABLES POWER CONTROLS INCOMING OUTGOING PIPEWORK MAINS POWER ISOLATOR BluCube Condensing Unit Installation ...

Page 13: ...13 BluCube Installation and Maintenance Manual 7222094 V1 12 0_04_2016 AIR FLOW AIR FLOW Condensing Unit BluCube Installation ...

Page 14: ...14 BluCube Installation and Maintenance Manual 7222094 V1 12 0_04_2016 763 5 922 BluCube Condensing Unit Installation ...

Page 15: ...tallation and Maintenance Manual 7222094 V1 12 0_04_2016 092 Short Case Axial Fan AIR FLOW INCOMING OUTGOING INCOMING CABLES POWER CONTROLS MAINS POWER ISOLATOR AIR FLOW PIPEWORK Condensing Unit BluCube Installation ...

Page 16: ...16 BluCube Installation and Maintenance Manual 7222094 V1 12 0_04_2016 AIR FLOW AIR FLOW BluCube Condensing Unit Installation ...

Page 17: ...17 BluCube Installation and Maintenance Manual 7222094 V1 12 0_04_2016 816 4 682 1 SECTION A A M18 FIXINGS 4 POSITIONS MOUNTING CRS MOUNTING CRS Y 763 5 922 Condensing Unit BluCube Installation ...

Page 18: ...18 BluCube Installation and Maintenance Manual 7222094 V1 12 0_04_2016 8 HOLESO11 5mm DETAIL B 6 0 5 BluCube Condensing Unit Installation ...

Page 19: ...19 BluCube Installation and Maintenance Manual 7222094 V1 12 0_04_2016 122 Models AIR FLOW INCOMING OUTGOING PIPEWORK AIR FLOW MAINS POWER ISOLATOR Condensing Unit BluCube Installation ...

Page 20: ...20 BluCube Installation and Maintenance Manual 7222094 V1 12 0_04_2016 AIR FLOW AIR FLOW BluCube Condensing Unit Installation ...

Page 21: ...21 BluCube Installation and Maintenance Manual 7222094 V1 12 0_04_2016 1220 7 762 8 1116 683 MOUNTING CRS M18 FIXINGS 4 POSITIONS MOUNTING CRS Condensing Unit BluCube Installation ...

Page 22: ...2 Heat Pump 092 Wiring Access Holes mm Pipe Work Hole Sizes mm Cooling Only A B C D CUR092V16 25 38 50 25 CUR092V20 25 38 50 25 CUR092V25 25 38 50 25 CUR092V29 25 38 50 25 Heat Pump CUR092V16 25 38 38 25 CUR092V20 25 38 38 25 CUR092V25 25 38 38 25 CUR092V29 25 38 38 25 BluCube Condensing Unit Installation ...

Page 23: ...094 V1 12 0_04_2016 Cooling Only 122 Heat Pump 122 Wiring Access Holes mm Pipe Work Hole Sizes mm Cooling Only A B C D CUR122V35 25 38 50 25 CUR122V40 25 38 50 25 Heat Pump CUR122V35 25 38 50 25 CUR122V40 25 38 50 25 Condensing Unit BluCube Installation ...

Page 24: ...period should preferably be allowed If a reduction in pressure is detected trace the leak and repair before conducting a further pressure test and charging Evacuation Evacuation for systems operating with R410A refrigerant to be carried out as follows 1 Use a high vacuum pump and connect to the high and low pressure sides of the system via a gauge manifold fitted with compound gauges A high vacuum...

Page 25: ...or suction lines running horizontal This assists oil return to the compressor A gradient of approximately 1 200 0 5 shall be used Condensing Unit Above Air Handling Unit Condensing Unit Below Air Handling Unit Pipe O D inches Support distance m 3 8 7 8 1 1 8 2 1 8 1 0 2 0 IMPORTANT The pipe sizes and refrigerant charges quoted are for guidance only It is the responsibility of the installing contra...

Page 26: ...PLIED LOOSE OPTIONAL CHECK VALVE LIQUID LINE SHUT OFF VALVE SUPPLIED LOOSE OPTIONAL PUMP DOWN LP SWITCH DISCHARGE LINE Pipework Schematics Cooling Only Fixed Capacity KEY ALL ITEMS TCE PT PSL TS PSH M 5 16 ELECTRONIC EXPANSION VALVE LOW PRESSURE SWITCH HIGH PRESSURE SWITCH AXIAL FAN SCROLL COMPRESSOR SHUT OFF VALVE SUPPLIED LOOSE OPTIONAL ITEMS R410A 5 16 SCHRADER VALVE FILTER DRIER SUPPLIED LOOSE...

Page 27: ... CHECK VALVE OPTIONAL NC SOLENOID VALVE SHUT OFF VALVE SUPPLIED LOOSE FILTER DRIER SUPPLIED LOOSE REMOTE ELECTRONIC EXPANSION VALVE SUCTION LINE LIQUID LINE KEY ALL ITEMS TCE PT PSL TS PSH M 5 16 ELECTRONIC EXPANSION VALVE LOW PRESSURE SWITCH HIGH PRESSURE SWITCH AXIAL FAN SCROLL COMPRESSOR SHUT OFF VALVE SUPPLIED LOOSE OPTIONAL ITEMS R410A 5 16 SCHRADER VALVE FILTER DRIER SUPPLIED LOOSE PRESSURE ...

Page 28: ...NSOR OPTIONAL CHECK VALVE FITTED REVERSING VALVE Cooling SHUT OFF VALVE SUPPLIED LOOSE SUCTION LINE SUCTION DISCHARGE AHU BY OTHERS OPTIONAL PUMP DOWN LP SWITCH LIQUID LINE DISCHARGE LINE Pipework Schematics Modulated Capacity EEV Heat Pump Digital Scroll KEY ALL ITEMS TCE PT PSL TS PSH M 5 16 ELECTRONIC EXPANSION VALVE LOW PRESSURE SWITCH HIGH PRESSURE SWITCH AXIAL FAN SCROLL COMPRESSOR SHUT OFF ...

Page 29: ...GE AHU BY OTHERS DEFROST SENSOR DISCHARGE LINE SUCTION LINE FIXED CAPACITY SCROLL COMPRESSOR LIQUID LINE LIQUID EXPANSION LINE OPTIONAL PUMP DOWN LP SWITCH RECEIVER PURGE LINE OPTIONAL NC SOLENOID VALVE EXPANSION VALVE SHUT OFF VALVE SUPPLIED LOOSE KEY ALL ITEMS TCE PT PSL TS PSH M 5 16 ELECTRONIC EXPANSION VALVE LOW PRESSURE SWITCH HIGH PRESSURE SWITCH AXIAL FAN SCROLL COMPRESSOR SHUT OFF VALVE S...

Page 30: ...VALVE SHUT OFF VALVE SUPPLIED LOOSE SUCTION LINE FIXED CAPACITY SCROLL COMPRESSOR LIQUID LINE LIQUID EXPANSION LINE RECEIVER PURGE LINE OPTIONAL NC SOLENOID VALVE OPTIONAL PUMP DOWN LP SWITCH Heat Pump Fixed Capacity Thermostatic Expansion Valve KEY ALL ITEMS TCE PT PSL TS PSH M 5 16 ELECTRONIC EXPANSION VALVE LOW PRESSURE SWITCH HIGH PRESSURE SWITCH AXIAL FAN SCROLL COMPRESSOR SHUT OFF VALVE SUPP...

Page 31: ...31 BluCube Installation and Maintenance Manual 7222094 V1 12 0_04_2016 Intentionally Blank Condensing Unit BluCube Technical ...

Page 32: ...2V35 1CO 0 292 0 10 1 302 1 CUR122V40 1CO 0 295 7 10 1 305 8 CUR092V16 VCO 0 219 3 8 5 227 8 CUR092V20 VCO 0 220 1 8 5 228 6 CUR092V25 VCO 0 241 2 8 6 249 8 CUR092V29 VCO 0 242 8 8 6 251 4 CUR122V35 VCO 0 293 3 10 1 303 4 CUR122V40 VCO 0 295 4 10 1 305 5 CUR092V16 1HP 0 228 5 9 0 237 5 CUR092V20 1HP 0 229 2 9 0 238 2 CUR092V25 1HP 0 261 2 9 3 270 5 CUR092V29 1HP 0 262 1 9 3 271 4 CUR122V35 1HP 0 3...

Page 33: ...33 BluCube Installation and Maintenance Manual 7222094 V1 12 0_04_2016 Intentionally Blank Condensing Unit BluCube Technical ...

Page 34: ...ontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical 1 2 1 2 1 4 1 4 1 4 1 4 1 4 1 4 CUR092V16 1CO 0 3 8 7 8 1 2 1 2 1 1 8 7 8 1 2 1 1 8 1 2 1 1 8 5 8 1 1 8 CUR092V20 1CO 0 1 2 1 1 8 1 2 1 2 1 3 8 1 1 8 5 8 1 3 8 5 8 1 3 8 5 8 1 3 8 CUR092V25 1CO 0 1 2 1 3 8 1 2 1 2 1 3 8 1 1 8 5 8 1 3 8 5 8 1 3 8 3 4 1 3 8 CUR092V29 1CO 0 1 2 1 3 8 5 8...

Page 35: ...1 5 8 3 4 1 5 8 7 8 1 5 8 CUR092V16 VCO 0 3 8 7 8 1 2 5 8 1 1 8 1 1 8 1 2 1 1 8 1 2 1 1 8 5 8 1 1 8 CUR092V20 VCO 0 1 2 1 1 8 1 2 5 8 1 3 8 1 3 8 5 8 1 3 8 5 8 1 3 8 5 8 1 3 8 CUR092V25 VCO 0 1 2 1 3 8 1 2 3 4 1 3 8 1 3 8 5 8 1 3 8 5 8 1 3 8 3 4 1 3 8 CUR092V29 VCO 0 1 2 1 3 8 5 8 3 4 1 5 8 1 5 8 5 8 1 5 8 5 8 1 5 8 3 4 1 5 8 CUR122V35 VCO 0 5 8 1 3 8 5 8 7 8 1 5 8 1 5 8 3 4 1 5 8 3 4 1 5 8 3 4 1 ...

Page 36: ...8 3 4 7 8 1 1 8 1 3 8 3 4 1 1 8 3 4 1 1 8 3 4 1 1 8 CUR092V16 VHP 0 3 8 1 2 1 2 5 8 3 4 7 8 1 2 3 4 1 2 3 4 1 2 3 4 CUR092V20 VHP 0 3 8 5 8 1 2 5 8 7 8 1 1 8 1 2 7 8 5 8 7 8 5 8 7 8 CUR092V25 VHP 0 1 2 7 8 1 2 3 4 1 1 8 1 1 8 5 8 1 1 8 5 8 1 1 8 5 8 1 1 8 CUR092V29 VHP 0 1 2 7 8 5 8 3 4 1 1 8 1 3 8 5 8 1 1 8 5 8 1 1 8 5 8 1 1 8 CUR122V35 VHP 0 1 2 7 8 3 4 7 8 1 1 8 1 3 8 3 4 1 1 8 3 4 1 1 8 3 4 1 ...

Page 37: ...1 1 8 CUR122V40 1HP 0 5 8 1 1 8 3 4 7 8 1 1 8 3 4 1 1 8 3 4 1 1 8 3 4 1 1 8 CUR092V16 VHP 0 3 8 1 2 1 2 5 8 3 4 1 2 3 4 1 2 3 4 1 2 3 4 CUR092V20 VHP 0 3 8 5 8 1 2 5 8 7 8 1 2 7 8 5 8 7 8 5 8 7 8 CUR092V25 VHP 0 1 2 7 8 1 2 3 4 1 1 8 5 8 1 1 8 5 8 1 1 8 5 8 1 1 8 CUR092V29 VHP 0 1 2 7 8 5 8 3 4 1 1 8 5 8 1 1 8 5 8 1 1 8 5 8 1 1 8 CUR122V35 VHP 0 1 2 7 8 3 4 7 8 1 1 8 3 4 1 1 8 3 4 1 1 8 3 4 1 1 8 ...

Page 38: ...t exchanger Typical Cooling Application Envelope 12 20 12 42 15 45 28 45 28 20 30 20 10 0 10 20 30 40 50 0 5 10 15 20 25 30 Return Air Temperature C Ambient Temperature C Operating Limits Cooling Only 3 48 15 20 15 48 23 23 23 20 30 20 10 0 10 20 30 40 50 60 25 20 15 10 5 0 5 10 15 20 Evaporating temperature C Ambient temperature C BluCube Condensing Unit Technical ...

Page 39: ...39 BluCube Installation and Maintenance Manual 7222094 V1 12 0_04_2016 Intentionally Blank Condensing Unit BluCube Technical ...

Page 40: ... 0 5 3 23 6 5 7 22 2 6 2 20 9 6 7 19 6 7 3 CUR092V25 1CO 0 5 19 2 6 8 18 6 7 1 17 5 7 7 16 4 8 4 N A N A 0 23 2 6 9 22 1 7 4 20 9 8 0 19 5 8 7 18 0 9 5 5 27 6 7 1 26 1 7 7 24 5 8 3 22 8 9 0 21 0 9 8 7 29 4 7 2 27 7 7 8 26 0 8 4 24 2 9 1 22 3 9 9 10 32 1 7 5 30 3 8 0 28 4 8 7 26 5 9 3 24 3 10 1 CUR092V29 1CO 0 5 21 8 7 5 20 7 8 0 19 3 8 7 17 9 9 5 N A N A 0 26 1 7 6 24 5 8 3 22 9 9 0 21 2 9 9 19 4 ...

Page 41: ... 7 5 4 23 5 5 8 22 1 6 4 20 6 7 0 19 1 7 6 CUR092V25 VCO 0 5 18 5 6 2 18 0 6 4 16 9 7 1 15 6 7 9 N A N A 0 22 2 6 2 21 3 6 6 20 0 7 2 18 6 8 0 17 1 8 9 5 26 3 6 2 24 9 6 8 23 4 7 5 21 8 8 2 20 0 9 1 7 28 0 6 3 26 4 6 9 24 8 7 6 23 1 8 3 21 3 9 1 10 30 5 6 5 28 7 7 1 27 0 7 7 25 1 8 5 23 2 9 3 CUR092V29 VCO 0 5 21 9 7 2 20 8 7 7 19 4 8 6 17 8 9 6 N A N A 0 26 1 7 2 24 6 8 0 22 9 8 8 21 1 9 8 19 2 1...

Page 42: ...0 630 Maximum Fan Speed RPM 895 895 895 Maximum Airflow m s 2 0 2 0 2 0 Compressor Compressor Type Fixed Capacity Scroll Quantity 1 1 1 Oil Charge Volume l 1 57 1 57 3 3 Oil Type Polyolester Refrigeration Single Circuit 2 pipe configuration Refrigerant control and type Optional REEV package Refrigerant type R410A Holding Charge Inert Gas Coil Volume l 18 59 18 59 18 59 Refrigerant Charge 4 kg 8 5 ...

Page 43: ...7 8 13 3 15 8 Locked Rotor Amps A 70 100 142 Type of Start Direct On Line OPTIONAL EXTRAS Electronic Soft start Nominal Run Amps A 11 16 18 Maximum Start Amps A 45 63 88 Recommended Mains Fuse Size A 16 25 32 Power Factor Correction Nominal Run Amps A 10 16 18 Maximum Start Amps A 73 103 145 Recommended Mains Fuse Size A 16 25 32 Compressor Nominal Run Amps A 7 5 12 8 14 9 First upgrade EC Motor P...

Page 44: ...iameter mm 630 630 630 Maximum Fan Speed RPM 895 1330 1330 Maximum Airflow m s 2 0 3 5 3 5 Compressor Compressor Type Fixed Capacity Scroll Quantity 1 1 1 Oil Charge Volume l 3 3 3 3 3 6 Oil Type Polyolester Refrigeration Single Circuit 2 pipe configuration Refrigerant control and type Optional REEV package Refrigerant type R410A Holding Charge Inert Gas Coil Volume l 18 59 19 96 19 96 Refrigerant...

Page 45: ...21 25 Locked Rotor Amps A 142 158 197 Type of Start Direct On Line OPTIONAL EXTRAS Electronic Soft start Nominal Run Amps A 19 6 26 1 30 Maximum Start Amps A 87 82 100 2 123 6 Recommended Mains Fuse Size A 32 40 50 Power Factor Correction Nominal Run Amps A 19 25 29 Maximum Start Amps A 145 163 202 Recommended Mains Fuse Size A 32 40 50 Compressor Nominal Run Amps A 16 2 19 3 23 0 First upgrade EC...

Page 46: ... 630 630 630 Maximum Fan Speed RPM 895 895 895 Maximum Airflow m s 2 0 2 0 2 0 Compressor Compressor Type Modulating Capacity Scroll Quantity 1 1 1 Oil Charge Volume l 1 9 1 9 3 2 Oil Type Polyolester Refrigeration Single Circuit 2 pipe configuration Refrigerant control and type Optional REEV package Refrigerant type R410A Holding Charge Inert Gas Coil Volume l 18 59 18 59 18 59 Refrigerant Charge...

Page 47: ...e kW 5 7 8 Nominal Run Amps A 9 12 15 Locked Rotor Amps A 64 101 111 Type of Start Direct On Line OPTIONAL EXTRAS Electronic Soft start Nominal Run Amps A 11 15 17 Maximum Start Amps A 41 63 69 Recommended Mains Fuse Size A 16 25 25 Power Factor Correction Nominal Run Amps A Maximum Start Amps A N A Recommended Mains Fuse Size A Compressor Nominal Run Amps A First upgrade EC Motor Per Fan 1 1 1 Qu...

Page 48: ...1 94 Diameter mm 630 630 630 Maximum Fan Speed RPM 895 1330 1330 Maximum Airflow m s 2 0 3 5 3 5 Compressor Compressor Type Modulating Capacity Scroll Quantity 1 1 1 Oil Charge Volume l 3 2 3 2 3 2 Oil Type Polyolester Refrigeration Single Circuit 2 pipe configuration Refrigerant control and type Optional REEV package Refrigerant type R410A Holding Charge Inert Gas Coil Volume l 18 59 19 96 19 96 ...

Page 49: ... 14 Nominal Run Amps A 17 21 26 Locked Rotor Amps A 118 140 173 Type of Start Direct On Line OPTIONAL EXTRAS Electronic Soft start Nominal Run Amps A 19 27 32 Maximum Start Amps A 73 89 109 Recommended Mains Fuse Size A 32 40 50 Power Factor Correction Nominal Run Amps A Maximum Start Amps A N A Recommended Mains Fuse Size A Compressor Nominal Run Amps A First upgrade EC Motor Per Fan 1 3 3 Quanti...

Page 50: ...pen 562 è Common GND 563 è NC Critical Alarm Normally Closed Rx Tx ç Use Awg20 22 twisted pair with overall shield cable Belden ref 8762 Airedale ref 6110316 or equivalent for AireLan network Network Connections Inward connection Rx Tx ç GND ç Rx Tx è Use Awg20 22 twisted pair with overall shield cable Belden ref 8762 Airedale ref 6110316 or equivalent for AireLan network Network Connections Outwa...

Page 51: ...0_04_2016 RxTx RxTx GND RxTx RxTx GND Panel Side Customer Side pLAN Termination The plugged termination ensures that the connections are made simultaneously Failure to attach the cables this way may cause damage to the controller Condensing Unit BluCube Technical ...

Page 52: ...TION A minimum air on temperature limit of 12 C must be adhered to ensure correct unit operation Any fresh air introduced to the unit must have pre heaters to maintain this minimum temperature Operating Limits Heat Pump Heating Cycle 15 25 15 38 25 60 25 25 13 60 20 25 20 38 0 10 20 30 40 50 60 70 25 20 15 10 5 0 5 10 15 20 25 30 Ambient temperature C Condensing temperature C Fixed Capacity Modula...

Page 53: ...0_04_2016 Operating Limits Heat Pump Cooling Cycle 23 20 23 23 15 42 15 20 3 42 15 48 3 48 30 20 10 0 10 20 30 40 50 60 25 20 15 10 5 0 5 10 15 20 Evaporating temperature C Ambient temperature C Fixed Capacity Modulated Capacity Condensing Unit BluCube Technical ...

Page 54: ... 10 25 4 5 8 24 2 6 3 23 0 6 8 21 8 7 3 21 1 6 7 CUR092V25 1HP 0 5 20 3 7 0 19 3 7 7 18 3 8 4 17 1 9 1 N A N A 0 24 0 7 4 22 8 8 0 21 5 8 7 20 1 9 5 N A N A 5 28 1 7 8 26 6 8 4 25 0 9 1 23 3 9 9 N A N A 7 29 8 8 0 28 2 8 6 26 5 9 3 24 6 10 1 N A N A 10 32 4 8 2 30 6 8 9 28 8 9 6 26 7 10 3 N A N A CUR092V29 1HP 0 5 22 5 8 0 21 2 8 7 19 9 9 5 28 7 10 6 N A N A 0 26 5 8 4 25 0 9 1 23 4 10 0 21 6 10 9...

Page 55: ...10 25 5 5 8 24 2 6 4 22 8 7 0 21 4 7 6 19 8 8 4 CUR092V25 VHP 0 5 19 7 6 3 18 7 7 0 17 5 7 8 16 2 8 6 N A N A 0 23 2 6 6 22 0 7 2 20 6 8 0 19 2 8 8 N A N A 5 26 9 6 9 25 5 7 5 24 0 8 3 22 3 9 1 N A N A 7 28 4 7 0 26 9 7 7 25 3 8 4 23 6 9 2 N A N A 10 30 8 7 2 29 2 7 9 27 4 8 6 25 6 9 5 N A N A CUR092V29 VHP 0 5 22 7 7 7 21 3 8 6 19 8 9 5 28 4 10 4 N A N A 0 26 5 8 0 25 0 8 9 23 3 9 9 21 4 10 9 N A...

Page 56: ...4 2 8 3 26 6 8 4 29 3 8 4 50 N A N A N A N A 24 2 9 1 26 6 9 2 29 1 9 3 55 N A N A N A N A N A N A 26 5 10 2 28 9 10 2 CUR092V29 1HP 0 40 21 6 8 2 24 0 8 3 26 5 8 3 29 2 8 4 32 0 8 5 45 21 7 9 0 24 0 9 1 26 4 9 2 29 0 9 3 31 8 9 3 50 N A N A N A N A 26 4 10 2 28 9 10 2 31 6 10 3 55 N A N A N A N A N A N A 28 8 11 3 31 4 11 4 CUR122V35 1HP 0 40 N A N A 32 0 11 8 35 6 11 8 39 2 11 8 43 2 11 8 45 29 ...

Page 57: ... 23 7 6 6 50 N A N A 17 6 7 0 19 4 7 1 21 4 7 2 23 4 7 3 55 N A N A N A N A N A N A 21 2 8 0 23 2 8 1 CUR092V25 VHP 0 40 19 0 7 0 21 0 7 0 23 2 7 0 25 5 7 0 28 0 7 0 45 19 1 7 9 21 1 7 8 23 2 7 8 25 4 7 7 27 8 7 7 50 N A N A 21 1 8 8 23 2 8 7 25 3 8 6 27 7 8 6 55 N A N A N A N A N A N A 25 3 9 7 27 5 9 6 CUR092V29 VHP 0 40 21 6 8 2 23 9 8 2 26 4 8 1 29 0 8 1 31 7 8 1 45 21 7 9 2 24 0 9 2 26 4 9 1 ...

Page 58: ... Quantity x Motor Size kW 1 x 0 6 1 x 0 6 1 x 0 6 Diameter mm 630 630 630 Maximum Fan Speed RPM 895 895 895 Maximum Airflow m s 2 0 2 0 2 0 Compressor 1 1 1 Compressor Type Fixed Capacity Scroll Quantity 1 1 1 Oil Charge Volume l 1 57 1 57 3 3 Oil Type Polyolester Refrigeration Single Circuit 2 pipe configuration Refrigerant control and type Optional REEV package Refrigerant type R410A Holding Cha...

Page 59: ...s A 9 2 9 2 9 2 Compressor Motor Size kW 5 6 8 Nominal Run Amps A 8 13 16 Locked Rotor Amps A 70 100 142 Type of Start Direct On Line OPTIONAL EXTRAS Electronic Soft start Nominal Run Amps A 11 16 18 Maximum Start Amps A 48 63 88 Recommended Mains Fuse Size A 16 25 32 Power Factor Correction Nominal Run Amps A 10 16 18 Maximum Start Amps A 76 103 145 Recommended Mains Fuse Size A 16 25 32 Compress...

Page 60: ...h AC 3ph AC 3ph Quantity x Motor Size kW 1 x 0 6 1 x 1 94 1 x 1 94 Diameter mm 630 630 630 Maximum Fan Speed RPM 895 1330 1330 Maximum Airflow m s 2 0 3 5 3 5 Compressor 1 1 1 Compressor Type Fixed Capacity Scroll Quantity 1 1 1 Oil Charge Volume l 3 3 3 3 3 6 Oil Type Polyolester Refrigeration Single Circuit 2 pipe configuration Refrigerant control and type Optional REEV package Refrigerant type ...

Page 61: ...2 11 9 11 9 Compressor Motor Size kW 9 5 12 1 13 7 Nominal Run Amps A 17 21 25 Locked Rotor Amps A 142 158 197 Type of Start Direct On Line OPTIONAL EXTRAS Electronic Soft start Nominal Run Amps A 20 26 30 Maximum Start Amps A 88 100 124 Recommended Mains Fuse Size A 32 40 50 Power Factor Correction Nominal Run Amps A 19 25 29 Maximum Start Amps A 145 163 202 Recommended Mains Fuse Size A 32 40 50...

Page 62: ...h AC 1ph Quantity x Motor Size kW 1 x 0 6 1 x 0 6 1 x 0 6 Diameter mm 630 630 630 Maximum Fan Speed RPM 895 895 895 Maximum Airflow m s 2 0 2 0 2 0 Compressor 1 1 1 Compressor Type Modulating Capacity Scroll Quantity 1 1 1 Oil Charge Volume l 1 9 1 9 3 2 Oil Type Polyolester Refrigeration Single Circuit 2 pipe configuration Refrigerant control and type Optional REEV package Refrigerant type R410A ...

Page 63: ...minal Run Amps A 9 12 15 Locked Rotor Amps A 64 101 111 Type of Start Direct On Line OPTIONAL EXTRAS Electronic Soft start Nominal Run Amps A 11 15 17 Maximum Start Amps A 41 63 69 Recommended Mains Fuse Size A 16 25 25 Power Factor Correction Nominal Run Amps A Maximum Start Amps A N A Recommended Mains Fuse Size A Compressor Nominal Run Amps A First upgrade EC Motor Per Fan 1 1 1 Quantity x Moto...

Page 64: ...e AC 1ph AC 3ph AC 3ph Quantity x Motor Size kW 1 x 0 6 1 x 1 94 1 x 1 94 Diameter mm 630 630 630 Maximum Fan Speed RPM 895 1330 1330 Maximum Airflow m s 2 0 3 5 3 5 Compressor 1 1 1 Compressor Type Modulating Capacity Scroll Quantity 1 1 1 Oil Charge Volume l 3 2 3 2 3 2 Oil Type Polyolester Refrigeration Single Circuit 2 pipe configuration Refrigerant control and type Optional REEV package Refri...

Page 65: ... Nominal Run Amps A 17 21 26 Locked Rotor Amps A 118 140 173 Type of Start Direct On Line OPTIONAL EXTRAS Electronic Soft start Nominal Run Amps A 19 27 32 Maximum Start Amps A 73 89 109 Recommended Mains Fuse Size A 32 40 50 Power Factor Correction Nominal Run Amps A Maximum Start Amps A N A Recommended Mains Fuse Size A Compressor Nominal Run Amps A First upgrade EC Motor Per Fan 1 3 3 Quantity ...

Page 66: ...ally Open 568 è Defrost Status Normally Closed 569 è Common 561 è NO Critical Alarm Normally Open 562 è Common GND 563 è NC Critical Alarm Normally Closed Rx Tx ç Use Awg20 22 twisted pair with overall shield cable Belden ref 8762 Airedale ref 6110316 or equivalent for AireLan network Network Connections Inward connection Rx Tx ç GND ç Rx Tx è Use Awg20 22 twisted pair with overall shield cable Be...

Page 67: ...0_04_2016 RxTx RxTx GND RxTx RxTx GND Panel Side Customer Side pLAN Termination The plugged termination ensures that the connections are made simultaneously Failure to attach the cables this way may cause damage to the controller Condensing Unit BluCube Technical ...

Page 68: ... V1 12 0_04_2016 Controls Display Keypad Display Keypad Connections The display keypad is equipped with an LCD display 8 rows x 22 columns with 6 buttons connected to the controller by an RJ11 cable pGD1 Display RJ11 Cable BluCube Condensing Unit Technical ...

Page 69: ...e PRG button will select the main navigation menu 3 ESC Pressing the ESC button will return the user to the main display screen showing unit status 4 UP Pressing the UP button can either Scroll through the various display screens providing the cursor is in the top left position Increase the value of a set point adjustment 5 ENTER Pressing the ENTER button will confirm any set point adjustments and...

Page 70: ...access to controller address ALARM ENTER Allows access to controller system information ALARM UP Allows access to change controller address only when display address is zero ESC ENTER Allows the user to switch between the preinstalled languages PRG ENTER Temporarily displays the address of the controller ENTER UP Change unit on remote display keypad BluCube Condensing Unit Technical ...

Page 71: ... as hours run sensor calibration and manual overrides H Manufacturer Manufacturer menu and adjustment of various manufacturer related parameters such as unit configuration and timing settings Password Protection To guard against unauthorised adjustments a password is required to gain access to certain menus The passwords for the sub menus are defined as follows SERVICE SETTINGS 4648 CLOCK SCHEDULE...

Page 72: ...only after having connected the power supply using the RJ11 connection cable To access the configuration mode press the buttons simultaneously and hold them for at least 5 seconds the screen shown above will be displayed with the cursor flashing in the top left corner To change the address of the display keypad display address setting press the button once The cursor will move to the address field...

Page 73: ...buttons together and switch on the controller After the self test screen has been displayed the pLAN address screen will be displayed Controller Address 1 BluCube EEV Driver Address 9 Airedale REEV Driver Address 17 Remote Display Address 32 The board address can also be changed be selecting Board Switch from the main menu The following screen will be displayed The unit number can be changed to an...

Page 74: ...tion of 1 ferrite part number 6171433 as illustrated below The ferrite is illustrated in both the open and closed position The ferrite is mounted on the telephone connecting cable on the controller side Note If using a shielded cable it can be located at a maximum distance of 200 m Ferrite max 50 m BluCube Condensing Unit Technical ...

Page 75: ...ddress screen Pressing will change the I O board address to the controller address 1 Press The following screen will be displayed Press again The display will show the following terminal configuration screen Selecting Terminal 1 Press until the cursor is underneath Pressing or will change the 00 to the required value 32 Setting Private to Shared Press until the cursor is underneath the Pr PRIVATE ...

Page 76: ... of the controller can be configured by setting the display keypad to address 0 zero To change the address of the pCO controller press and hold the buttons together and switch on the controller After the self test screen has been displayed the pLAN address screen will be displayed BluCube Condensing Unit Technical ...

Page 77: ... 7222094 V1 12 0_04_2016 BluCube Operational Icons Below are the icons which are present on the PGD1 display once the unit is running in the relevant operation mode Compressor Unit Status Cooling Heating Indication Condensing Unit BluCube Technical ...

Page 78: ...tention to the network polarity RX TX on one board must be connected to RX TX on the other boards The same is true for RX TX The shield twisted pair must be connected to ground at both ends Use AWG20 22 Twisted Pair With Overall Shield Cable Belden Ref 8762 Airedale Ref 6110316 For pLAN Network Modbus BluCube Condensing Unit Technical ...

Page 79: ...heck that there is a supply to the crankcase heater if fitted and ensure this is switched on for a minimum of 8 hours prior to the unit operation Refrigeration 1 The unit condition is satisfactory 2 All pipework is complete and insulated where necessary 3 All fans are able to rotate freely 4 The system has been evacuated correctly 5 Check the operation of the high and low pressure switch settings ...

Page 80: ...ch off Heat Pump Units Follow steps 1 6 above and then check heating operation as described below 1 Select heating mode on the indoor unit and check for continuity between the heating signal and the microprocessor 2 Check status of the microprocessor refer to information provided with unit 3 The compressor contactor should pull in 4 The compressor should switch on The reversing valve should activa...

Page 81: ...ged system may lead to major component failure The final refrigerant charge level should be set by the design evaporating and condensing pressures together with a full or nearly full sight glass The suction and discharge pressures should be constantly monitored whilst charging is in progress NOTE The sight glass level must be checked in the COOLING MODE ONLY Adding Oil The initial oil charge in th...

Page 82: ...temperature of 30 C Condensing is normally 15 C above ambient Running Checks Once the system has been charged the following running checks should be carried out Check the operation of the fan speed controller by observing an increase in fan speed if the outdoor coil is partially blocked If the system is a heat pump option check that the reversing valve switches over from cooling to heating and vic...

Page 83: ...nections in accordance with wiring diagram on control box lid Loose wires Check all wires connections terminals etc Compressor not operating No power to compressor Check isolator fuses MCBs contactor and control circuit wiring Low pressure switch operated if fitted large or complete loss of refrigerant charge Repair leak and recharge system if completely out evacuate before charging Condenser fan ...

Page 84: ...other symptom is that it will have high suction pressure Worn or scored compressor bearing excessive knocking Replace compressor Head Pressure too high HP cut out operated Condenser coil clogged or dirty Clean condenser Overcharge of refrigerant Normally troublesome in warm weather Remove excess refrigerant from system Air or other non condensable gas in system Evacuate system and re charge with n...

Page 85: ...airflow Check fan speed controller setting if faulty replace Start up problems in very low ambients or when long pipe runs are experienced Check for low suction pressures on start up and fit a low ambient start kit if required or check operation of system if already fitted Suction Pressure too low Low evaporator airflow Check fan motors belts and drives Flash gas bubbles in sight glass at expansio...

Page 86: ...motor terminal box If tripped and motor hot check bearings If tripped and motor cold replace motor Faulty motor windings capacitor Motor humming would indicate fault in motor or capacitor Check windings for continuity and if OK replace capacitor Minimum speed set too low Adjust head pressure controller to suit Faulty pressure sensor Check electrical connections are secure at controller and pressur...

Page 87: ...ct pressure sensor setting Adjust sensor screw as necessary Faulty Fan Speed Controller Replace controller and sensor as they are matched sets Faulty pressure sensor Replace controller and sensor as they are matched sets Condenser fans runs only slowly Incorrect pressure setting Adjust sensor screw as necessary Faulty Controller Replace controller and sensor as they are matched sets Faulty Pressur...

Page 88: ...tion 6 Mths 12 Mths 60 Mths General Inspections Check for visible mechanical damage to unit Check for cleanliness Visually inspect the unit for general wear and tear treat metalwork Rust should be inhibited primed and touched up with matching paint Check for excess vibration from other rotating equipment Coil Guard Cleaning Ensure that the coil guard is free from debris Electrical Inspection Check...

Page 89: ...89 BluCube Installation and Maintenance Manual 7222094 V1 12 0_04_2016 Condensing Unit BluCube Technical ...

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AIREDALE BluCube CUR092V16-1CO-0, Installation And Maintenance Manual

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