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Agilent Technologies 949-5001, Instruction Manual

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vacuum technologies

MS-301 
MS-631 

High Capacity 

Rotary Vane Pumps 

Model 949-5001 
Model 949-5002 
Model 949-5101 
Model 949-5102 
Model 949-5201 
Model 949-5202 
Model 949-5301 
Model 949-5302 

87-900-136-01
MARCH 2010

(I)

MANUALE DI ISTRUZIONI

(D)

BEDIENUNGSHANDBUCH

(F)

NOTICE DE MODE D’EMPLOI

(GB) INSTRUCTION 

MANUAL

 

NOTICE: This document contains references to Varian. 

Please note that Varian, Inc. is now part of Agilent 

Technologies.  For more information, go to 

www.agilent.com/chem.

Summary of Contents for 949-5001

Page 1: ...49 5201 Model 949 5202 Model 949 5301 Model 949 5302 87 900 136 01 MARCH 2010 I MANUALE DI ISTRUZIONI D BEDIENUNGSHANDBUCH F NOTICE DE MODE D EMPLOI GB INSTRUCTION MANUAL NOTICE This document contains...

Page 2: ...High Capacity Rotary Vane Pumps MS 301 MS 631...

Page 3: ......

Page 4: ......

Page 5: ...20 Positioning 20 CONNECTIONS TO THE INLET AND EXHAUST FLANGES 21 Connection to the vacuum system 21 Discharge air pipe line installation 22 Electrical connection 22 Suggestions for use 23 Water vapou...

Page 6: ...Coupling elastic element replacement procedure 41 Pump overhaul procedure 42 SPARE PARTS 42 Spares necessary for normal servicing 42 How to order spare parts 42 Orderable parts 42 DE COMMISSIONING 42...

Page 7: ...zati prima di procedure che se non osservate potrebbero cau sare danni all apparecchiatura NOTA Le note contengono informazioni importanti estra polate dal testo IMMAGAZZINAMENTO Durante il trasporto...

Page 8: ...carico con la mandata La massima pressione interna al contenitore del l olio non deve superare 1 5 bar assoluta L inosservanza di queste precauzioni pu causare danni alla pompa ed all operatore MS 301...

Page 9: ...pedire al costruttore una pompa per ri parazioni indispensabile compilare e far perveni re al locale ufficio vendite la scheda Health and Safety Certification allegata al presente manuale di istruzion...

Page 10: ...e das Risiko von Sch den am Ger t bergen ANMERKUNG Die Anmerkungen enthalten wichtige Informa tionen die aus dem Text hervorgehoben werden LAGERUNG W hrend des Transports und der Lagerung der Pumpen s...

Page 11: ...hselt wird Der Druck im lbeh lter darf nicht gr er als 1 5 bar abs sein Bei Nichtbeachtung dieser Anweisungen besteht Schadensgefahr f r die Pumpe und die Bedien person MS 301 MS 631 ACHTUNG Vergewiss...

Page 12: ...Reparatur zur ckgesandt wird ist das Formular Sicherheit und Gesundheit in der Anlage zum vorliegenden Handbuch auszuf llen und der lokalen Verkauf sstelle zuzustellen Eine Kopie des Formulars ist der...

Page 13: ...araissent avant cer taines proc dures dont le non respect pourrait en dommager s rieusement l appareil NOTE Les notes contiennent des renseignements impor tants isol s du texte EMMAGASINAGE Pendant le...

Page 14: ...ntenu l int rieur de la pompe peut les projeter contre l op rateur et le blesser DANGER Pendant l installation faire tr s attention ce que la bride d aspiration soit reli e la chambre vi der et que la...

Page 15: ...COURS DE MAINTENANCE NE PAS BRANCHER L ALIMENTATION pr s de l interrupteur d alimen tation Au terme des op rations de maintenance restaurer les dispositifs de s curit DANGER Ne pas effectuer la subst...

Page 16: ...s are displayed before pro cedures which if not followed could cause dam age to the equipment NOTE The notes contain important information taken from the text STORAGE When transporting and storing the...

Page 17: ...he oil container must not exceed 1 5 bar abs Non observance of these precautions may be dan gerous for the pump and the operator MS 301 MS 631 CAUTION Check that your electrical mains voltage corre sp...

Page 18: ...tached to this instruction manual must be filled in and sent to the local sales office A copy of the sheet must be inserted in the pump package be fore shipping If a pump is to be scrapped it must be...

Page 19: ...ler cooled with a centrifugal fan At the pump inlet there is a mesh filter in order to protect it from solid parts having diameter larger than 1 5 mm Fur thermore an integrated non return valve preven...

Page 20: ...WEIGHT with 3 ph 50 Hz motor Kg lb 190 418 50 575 1266 52 with 3 ph 60 Hz motor Kg lb 192 422 91 612 1348 02 without motor approx Kg lb 140 308 37 385 848 02 OPERATING TEMPERATURE RANGE C 12 40 12 40...

Page 21: ...direction Dimensions subject to changes depending on motor brand Legend A Inlet H Pump name plate B Exhaust I Oil grade label C Cooling air inlet L Rotation plate D Cooling air outlet M Lifting eyebol...

Page 22: ...rand Legend A Inlet I Oil grade label B Exhaust L Rotation plate C Cooling air inlet M Lifting eyebolt D Cooling air outlet N Gas ballast valve E Oil filling plug O Hot surfaces name plate F F1 Oil si...

Page 23: ...s inlet pressure with 50 Hz motor MS 301 Graph of delivery capacity vs inlet pressure with 60 Hz motor 1 10 100 1000 1 0E 02 1 0E 01 1 0E 00 1 0E 01 1 0E 02 1 0E 03 Inlet Pressure mbar Pumping Speed m...

Page 24: ...ies WARNING The pump tank is pressurized Do not open the oil filling and discharge plugs during operation WARNING All maintenance operations must be carried out with the pump idle disconnected from th...

Page 25: ...of damages oc curred during transportation If there is no damage proceed to the unpacking and check the pump further In case of damages are found inform immediately Varian and the carrier A representa...

Page 26: ...tes with the gas ballast open please follow these instruc tions Position the selector switch in the flow direc tion circuit is open The ultimate pressure in this kind of operation is better than 0 7 m...

Page 27: ...n large quantities of vapor it is advisable to include a con dense separator before the inlet flange To make best use of the pump s capacity use only short straight piping with a diameter not smaller...

Page 28: ...and frequency in use to correspond to the data stamped on the motor name plate The electrical motor must be protected against overload The full amperage on the motor name plate must be considered whe...

Page 29: ...a few minutes before switching off in order to limit the risk of corrosion or scaling due to pollution of the oil by condensed vapors SAFETY RULES Personnel responsible for pump operation and mainten...

Page 30: ...f connection points with suitable plastic caps and cover the machined surface areas of all parts stripped down until they are put back on the pump again d Always check the lubricant and that it is pro...

Page 31: ...ge clothes or shoes on which oil has been spilled Never put rags dripping with oil into the pock ets of your clothes When disposing of waste lubricants observe the following environment protection reg...

Page 32: ...Torr 8 4 10 12 Vapour pressure 66 C Torr 8 3 10 9 Vapour pressure 93 C Torr 1 0 10 6 Viscosity 40 C DIN 51550 cSt 98 32 Viscosity 100 C DIN 51550 cSt 2 41 Viscosity index ASTM D2270 202 Density 15 C...

Page 33: ...ajor Parts figure position A 100 hours every week Clean the cooling surfaces of the pump of oil cooler and the electrical motor with a blast of air Operator Replace the lubricating oil and oil filter...

Page 34: ...ISTRUZIONI ORIGINALI TECHNICAL INFORMATION 28 43 87 900 136 01 MS 301 Pump parts Exploded View 1 of 2...

Page 35: ...ISTRUZIONI ORIGINALI TECHNICAL INFORMATION 29 43 87 900 136 01 MS 301 Pump parts Exploded View 2 of 2...

Page 36: ...ISTRUZIONI ORIGINALI TECHNICAL INFORMATION 30 43 87 900 136 01 MS 301 Pump accessories Exploded View...

Page 37: ...ex Screw 4 43 B Body of pump spacer gasket 1 POS SPARE PARTS P N DESCRIPTION Q TY 44 M8x55 Hex Socket head screw 6 45 B Spacer tank gasket 1 46 Tank 1 47 Motor side upper tank cover 1 48 External side...

Page 38: ...5 1 8 G Cu Washer 8 126 Screw for 1 8 G fittings 4 127 Oil pipe outlet seal rings 1 128 Oil recovery pipe H series 1 129 Pump tank spacer 1 130 Gas ballast support 1 131 6 Lock washer 2 POS SPARE PART...

Page 39: ...ISTRUZIONI ORIGINALI TECHNICAL INFORMATION 33 43 87 900 136 01 MS 631 Pump parts Exploded View 1 of 4...

Page 40: ...ISTRUZIONI ORIGINALI TECHNICAL INFORMATION 34 43 87 900 136 01 MS 631 Pump parts Exploded View 2 of 4...

Page 41: ...ISTRUZIONI ORIGINALI TECHNICAL INFORMATION 35 43 87 900 136 01 MS 631 Pump parts Exploded View 3 of 4...

Page 42: ...ISTRUZIONI ORIGINALI TECHNICAL INFORMATION 36 43 87 900 136 01 MS 631 Pump parts Exploded View 4 of 4...

Page 43: ...ISTRUZIONI ORIGINALI TECHNICAL INFORMATION 37 43 87 900 136 01 MS 631 Pump accessories Exploded View...

Page 44: ...Tank spacer gasket 1 54 Tank 1 55 1 4 G Al Washer 1 56 1 4 G Plug 1 57 3 4 G Al Washer 1 POS SPARE PARTS P N DESCRIPTION Q TY 58 3 4 G Plug 1 59 Motor Side Upper Cover 1 60 A B Upper cover gasket 2 6...

Page 45: ...49 Pump body support 2 150 M12x60 Hex Socket head screw 4 151 Base plate 1 152 Casing sheath 1 153 12 Washer 6 154 12 Lock washer 6 155 M12x25 Hex head screw fully threaded 6 156 100 Vibration damping...

Page 46: ...en dis charged tighten both plugs E and G and let the pump run for about one minute so that the lubri cating cooling line gets emptied as any oil residual inside the pump Then remove the plugs and dis...

Page 47: ...and tighten the screws 3 Re assemble the discharge cover If necessary replace the gasket position B3 refer to page 40 Oil separator change procedure If the oil filter is clogged the oil circulating f...

Page 48: ...ion and quantity needed Orderable parts DESCRIPTION PART NUMBER Major Spare Parts Kit for MS 301 mod els 949 5021 Minor Spare Parts Kit for MS 301 mod els 949 5020 Inlet Valve Kit for MS 301 models SR...

Page 49: ...eaking point and seal it Customer Drop in performances No or low lubrication Check oil level and oil conditions Fill with oil to the right level or change the oil Customer No lubrication See previous...

Page 50: ...TIFICATION Product Description Varian P N Varian S N Purchase Reference TYPE OF RETURN check appropriate box Paid Exchange Paid Repair Warranty Exchange Warranty Repair Loaner Return Credit Shipping E...

Page 51: ...rate No zero high backround Gauge tube not working Display problem Vacuum system unstable Cannot reach test mode Communication failure Degas not working Failed to start Other Error code on display Oth...

Page 52: ...td Shinsa 2nd Bldg 2F 966 5 Daechi dong Kangnam gu Seoul Korea 135 280 Tel 82 2 3452 2452 Fax 82 2 3452 2451 Toll Free 080 222 2452 Mexico Varian S de R L de C V Concepcion Beistegui No 109 Col Del Va...

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