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Chapter 6: Stiffeners

One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (16 Ga)

Reference the following information for a standard connection of a one-ring top stiffener (CTS-4016XX) to
a two-ring stiffener (CTS-4004XX).

A

One-ring top stiffener (CTS-4016XX)

B

Two-ring stiffener (CTS-4004XX)

C

Splice (CTS-4035XX)

D

3/8 x 1 in. flange bolt (S-7485)

E

3/8 in. flange nut (S-9426)

F

Completed assembly

NOTE:

Only place bolts where holes in the stiffeners

align with holes in the sidewall sheet.

One-Ring Top Stiffener (15–16 Ga) to a Two-Ring Stiffener (16 Ga)

Reference the following information for a standard connection of a one-ring top stiffener (CTS-4006XX) to
a two-ring stiffener (CTS-4004XX).

A

One-ring top stiffener (CTS-4006XX)

B

Two-ring stiffener (CTS-4004XX)

C

Splice (CTS-4035XX)

D

3/8 x 1 in. flange bolt (S-7485)

E

3/8 in. flange nut (S-9426)

F

Completed assembly

NOTE:

Only place bolts where holes in the stiffeners

align with holes in the sidewall sheet.

46

Pneg-4460A

60 Ft Diameter 40-Series Bins

Summary of Contents for GSI 40 Series

Page 1: ...Ft Diameter Alpha Bin 14 Rings and Taller Models 40 SERIES 4 00 IN CORRUGATION BINS 30000 LB PEAK LOAD ROOF WITH 40 SERIES STIFFENERS Construction Manual PNEG 4460A Version 1 0 Date 02 26 15 PNEG 446...

Page 2: ...ons photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 Pneg 4460A 60 F...

Page 3: ...50 27 Bolt S 10261 27 Chapter 4 Assembling Sidewall Sheets 29 Guidelines for Constructing Sidewall Sheets 29 Color Codes for Sidewall Gauge Identification 29 Orientation Detail for Top Sidewall Sheets...

Page 4: ...e Inside Stiffener to the Top Outside Stiffener 82 Attaching the Eave Bracket to the Inside Stiffener 83 Attaching the Eave Angle to the Sidewall Sheet 84 Connecting the Tension Member to the Eave Bra...

Page 5: ...et 153 Guidelines for Installing a Sidedraw System 154 Locating the Chutes 156 Locating Discharge Opening 157 Sidewall Overlap 158 Caulking 159 Installing Wind Rings 160 Assembling Weather Cover for R...

Page 6: ...NOTES 6 Pneg 4460A 60 Ft Diameter 40 Series Bins...

Page 7: ...ower line locations or electrical transmission equipment Contact your local power company to review your installation plan or for information concern ing required equipment clearance Clearance of port...

Page 8: ...ct your dealer Practice Safe Maintenance Maintain Equipment and Work Area Understand service procedures before doing work Keep area clean and dry Never lubricate service or adjust machine while it is...

Page 9: ...sonal safety and preventing equipment problems It is the responsibility of the owner operator to inform anyone operating or working in the area of this equipment of these safety guidelines To help you...

Page 10: ...nder stood by all personnel involved in the installation operation service and maintenance of the grain equipment The manufacturer does not warrant any roof damage caused by excessive vacuum or intern...

Page 11: ...he two ring 24 in 61 cm porthole door cover and the roof manway cover If a decal has been damaged or is missing in any of these locations contact the manufacturer for a free replacement decal GSI Deca...

Page 12: ...he two ring 24 in 61 cm porthole door cover and the roof manway cover If a decal has been damaged or is missing in any of these locations contact the manufacturer for a free replacement decal GSI Deca...

Page 13: ...in the safe operating and safety procedures for this equipment This sign off sheet is provided for your convenience and per sonal record keeping All unqualified persons must stay out of the work area...

Page 14: ...NOTES 14 Pneg 4460A 60 Ft Diameter 40 Series Bins...

Page 15: ...dewall and stiffeners You will also need to consult other instructions in building the bin These include but may not be limited to A stiffener and sidewall gauge layout chart If such a chart is not in...

Page 16: ...respectively Figure 2 1 Anchor bolt example 3 4 in diameter anchor bolt shown A Anchor bolt C Anchor bolt length B Anchor bolt thread height Anchor Bolt Charts Prior to setting any anchor bolts you mu...

Page 17: ...Quantity ft and in m 30 2 7 8 9 217 40 Chord A Length ft and in m 1 4 9 1 448 2 9 5 9 16 2 884 3 14 1 7 16 4 304 4 18 8 5 16 5 698 5 23 1 3 4 7 055 Chord A Length ft and in m 6 27 5 1 2 8 369 7 31 7 1...

Page 18: ...on arrival for any moisture If moisture is present it must not be allowed to remain between the sheets Separate the sheets or panels immediately and wipe them down Spray with a light oil or diesel fu...

Page 19: ...and evenly lift the bin during construction Lifting jacks must be properly sized and designed to carry all loads and job site conditions associated with the construction of the bin The number of lifti...

Page 20: ...te 12 At the completion of the tank set stiffeners over the anchor bolts and measure the tank to ensure it is in a round condition Consult with GSI for questions on tolerances Guidelines for Placement...

Page 21: ...Nut Size Type Hex or Flanged Bolt Bolt Size Bolt Part Number S 396 5 16 YDP Hex 5 16 x 3 4 S 7482 5 16 x 1 1 4 S 7483 Flanged 5 16 x 1 S 10260 S 3611 5 16 YDP Flanged 5 16 x 3 4 S 7482 5 16 x 1 S 1026...

Page 22: ...3 8 x 1 2 10 3 8 x 1 20 3 8 x 1 63 3 8 x 1 22 3 8 x 1 2 9 3 8 x 1 20 3 8 x 1 63 3 8 x 1 5 22 3 8 x 1 5 4 8 3 8 x 1 20 3 8 x 1 63 3 8 x 1 5 22 3 8 x 1 5 4 13L 3 8 x 1 5 20 3 8 x 1 5 63 3 8 x 1 5 22 3...

Page 23: ...head and are not used in GSI grain bins Grade 5 Bolts Grade 5 bolts are designated by three slash marks on the head All 5 16 inch diameter bolts are to be grade 5 or higher Grade 8 Bolts Grade 8 bolt...

Page 24: ...Red 5000 5 16 in hex nut S 10268 S 3611 Gold NA 5 16 in flange nut S 7487 NA Grey 850 3 8 x 1 in bolt pre assembled with sealing washer S 7485 NA Light Green 1000 3 8 x 1 in flange bolt without sealin...

Page 25: ...s used in the following locations Use to connect horizontal vertical and overlap seams on 15 gauge to 20 gauge sidewall connections Use to connect roof panels together where they overlap Use when conn...

Page 26: ...4 gauge through 10 gauge sidewall to sidewall sheets Use for horizontal and vertical seam connections for 9 gauge through 8 gauge sidewall sheets Color of bucket lid is grey NOTE Do not use to splice...

Page 27: ...tions Use in diagonal brace to rafter connection Use in center collar splice connection Use in center collar channel clip to center collar Use in rafter to center collar and rafter to eave bracket con...

Page 28: ...NOTES 28 Pneg 4460A 60 Ft Diameter 40 Series Bins...

Page 29: ...In erecting most grain bins the thinnest material usually goes on top therefore the first sidewall ring you assemble will be the top ring of the bin 3 Check the various gauges of the bin with the colo...

Page 30: ...to use the correct orientation of the sidewall sheet during installation NOTE Always assemble the top sidewall sheets with the orientation shown Figure 4 1 2 Post top sidewall sheet orientation viewed...

Page 31: ...all sheets with the overlap in the same direction Figure 4 2 Standard sidewall sheets viewed from outside of the bin A Vertical strip of caulk B 12 in 30 cm Horizontal strip of caulk 1 Apply a strip o...

Page 32: ...roughout until the ring is completed 3 Install the correct size bin bolts with the bolt head and its neoprene washer to the outside and the nut on the inside of the bin NOTE Do not tighten bolts until...

Page 33: ...l bolts C and nuts D as shown but leaving the end holes of each section unfilled until the next section is to be installed 3 Attach the next base angle section overlapping the end holes E and install...

Page 34: ...loded view of base angle view from inside the bin A Final ring assembly D 3 8 in nut S 9426 B Base angle B 7025 E Base angle offset example C 3 8 x 1 in bolt S 7487 F Optional mastic sealer or equival...

Page 35: ...lt onto the required shim 3 If needed add standard shims under the required base angle shim NOTE If more than one additional shim is required then the shims must be welded together to the base plate o...

Page 36: ...plate washer B onto the anchor bolt A NOTE A square plate washer provided must be installed between the base boot C and washer D 2 Install a washer D and secure with a nut E 3 Tighten to the recommen...

Page 37: ...fener 8 14 Ga to a Base Stiffener 10 16 Ga Connection Two Ring Stiffener 2 6 Ga to a Base Stiffener 2 6 Ga Two Ring Stiffener 15 16 Ga to a Base Stiffener 10 16 Ga Two Ring Stiffener 2 6 Ga to a Lamin...

Page 38: ...rom the top hole in the bin wall 3 Use 3 8 in x 1 in bin bolt with neoprene washer to install the stiffeners to the bin wall NOTE Make sure to have the bolt head and washer on the inside of the bin Fi...

Page 39: ...rs A and B 10 in above the horizontal seam E of the bin sidewall 3 Use 3 8 in x 1 in bin bolt to install the splice to the stiffeners NOTE Make sure to have the bolt head on the inside of the bin Figu...

Page 40: ...ack 13 Dark Blue and Yellow 14 Dark Green 15 Red and Brown 16 Dark Blue 17 Light Blue and Pink 18 Orange Table 6 2 Stripe color codes for stiffener gauges Stiffener Type Stripe Color Base Stiffener Re...

Page 41: ...ffener 87 938 in 223 cm 2 5 6 B CTS 4004XX Two ring stiffener 87 938 in 223 cm 15 16 C CTS 4008XX Two ring laminated stiffener 87 938 in 223 cm 2 D CTS 4010XX Two ring insert 87 938 in 223 cm 10 12 E...

Page 42: ...the three types of top stiffeners Figure 6 4 Images of the top stiffeners Call Out Part Number Description Length Available Gauges A CTS 4012XX Inside top stiffener 28 938 in 73 5 cm 2 5 6 8 10 12 14...

Page 43: ...tiff eners that are being connected If connecting a heavier gauge to a lighter gauge stiffener always use the heavier gauge splice for the 13 to 12 8 to 6 and 2 to 0 gauge connections For example If c...

Page 44: ...B CTS 4034XX Laminated base stiffener 98 126 in 249 cm 2 C CTS 4037XX Base insert 92 516 in 235 cm 10 12 D CTS 4038XX Base stiffener 98 501 in 250 cm 10 12 14 E CTS 4039XX Laminated base stiffener 97...

Page 45: ...ers 11 391 in 29 cm 6 x 9 x 3 4 in 15 x 23 x 1 90 cm B CTS 4046XX Base boot weldment for 8 through a laminated 2 Ga with an 11 Ga insert 11 391 in 29 cm 6 x 9 x 3 8 in 15 x 23 x 0 95 cm C CTS 4048XX B...

Page 46: ...Only place bolts where holes in the stiffeners align with holes in the sidewall sheet One Ring Top Stiffener 15 16 Ga to a Two Ring Stiffener 16 Ga Reference the following information for a standard...

Page 47: ...assembly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 15 16 Ga to a Two Ring Stiffener 15 16 Ga Reference the following information whe...

Page 48: ...TE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 8 14 Ga to a Two Ring Stiffener 2 6 Ga Connection Reference the following information when c...

Page 49: ...y place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 8 14 Ga to a Base Stiffener 10 16 Ga Connection Reference the following information when connectin...

Page 50: ...TE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 15 16 Ga to a Base Stiffener 10 16 Ga Reference the following information when connecting a...

Page 51: ...3 8 in flange nut S 9426 F Completed assembly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Laminated Stiffeners 2 Ga with Inserts 10 12 Ga Reference the f...

Page 52: ...D Base insert CTS 4037XX E 3 8 x 1 in flange bolt S 7485 F 3 8 in flange nut S 9426 G Completed assembly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Base...

Page 53: ...the sidewall sheet Laminated Base Stiffener 2 Ga with Insert 2 12 to 2 10 Ga to a Base Boot Reference the following information when connecting a laminated base stiffener with insert CTS 4034XX and C...

Page 54: ...n flange nut S 9426 F Completed assembly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet 12 Bolt Pattern Laminated Stiffeners with Insert Reference the follo...

Page 55: ...ener CTS 4042XX with inserts CTS 4039XX and CTS 4040XX to a base boot CTS 4049XX A Laminated stiffener CTS 4041XX E Base boot CTS 4049XX B Base Insert CTS 4042XX F 3 8 x 1 in flange bolt S 7485 C Lami...

Page 56: ...th a inserts CTS 4042XX and CTS 4051XX to a base boot CTS 4045XX or CTS 4048XX A Laminated stiffener CTS 4041XX E Base boot CTS 4045XX or 4048XX B Base Insert CTS 4042XX F 3 8 x 1 in flange bolt S 748...

Page 57: ...1 The commercial two ring door is installed in the bottom two rings 2 The door should normally be placed in line with the conveyor An intermediate discharge well should be located near the wall to cl...

Page 58: ...or all connections 3 Install the right and left hand panel latches A and B to the inside of the reinforcement angles G with the latch bushings D flange bolts and lock nuts C 4 Install the latch bar E...

Page 59: ...1 in flange bolt S 10260 and 5 16 in flange nut S 3611 C 5 16 x 1 in flange bolt S 10260 and lock nut S 5220 I Inner door hinges D Latch bushing WD 6040 J 5 16 x 1 in flange bolt S 10260 E Latch bar N...

Page 60: ...K Reinforcement ribs Must face inside of bin F 5 16 x 3 4 in slotted truss head bolts S 4303 and 5 16 in flange nuts S 3611 Assemble the Outer Cover 1 Install the reinforcement channels B to the oute...

Page 61: ...DC GBC 2S C 5 16 x 1 in flange bolt S 10260 I Caution decal NCWT door DC 1754 D Outer door hinges NCWT0170 J Latch bracket NCWT0166 E Latch WD 033 K Hinge weldment NCWT0165 F 5 16 x 1 in flange bolt...

Page 62: ...0 may be used if the surrounding sidewall is 14 gauge or thinner Figure 7 5 Two Ring Door Installation A Standard sidewall sheet F Bottom inner door assembly B Notched door sheet G Outer cover assembl...

Page 63: ...n Do not use washers 8 Place the assembled top and bottom inner doors and install the door panel hinges to the frame hinge bracket Q with the bolts and locknuts S 9 Adjust hinges as necessary to allow...

Page 64: ...s S 7248 and 3 8 in lock nuts S 8235 Not shown M 1 2 13 x 2 1 4 in Grade 8 bolt S 7894 12 Apply sidewall caulking to the door weldment D and attach the outer cover angles T to the door weldment D with...

Page 65: ...eal outer cover 17 Fill all open holes with bin bolts X Caulk around door frame as necessary to seal door and sidewall Figure 7 7 Outer Cover Installation T Outer cover angles NCWT0205 W Hinge weldmen...

Page 66: ...rnal frame weldment assembly If the tank has not been erected the internal frame weldment should be placed inside the tank before erection If the tank has been erected or erection has begun it will be...

Page 67: ...s S 4303 and 5 16 in flange nuts S 3611 B Inside panel latch left hand WD 6038 F Reinforcement angle NCWT0464 C 5 16 x 1 in flange bolt S 10260 latch bushing WD 6040 and lock nut S 5220 G 5 16 x 1 in...

Page 68: ...Outer Door 1 Install the reinforcement channels B to the outer door panel A with bolts C 2 On the right hand side of the outer door panel A install the outer door hinges D with bolts C 3 On the left h...

Page 69: ...or use in the 4 00 in corrugation 40 Series bins This door is intended for use with a storage bin specifically structured for the installation of the 2 ring door Special sidewall sheets are provided a...

Page 70: ...sheet B The center of the door must be positioned directly below the vertical seam Figure 7 12 Special Sidewall Sheet Explanation Viewed from Outside of the Bin A Horizontal Seam C Stiffener Holes B...

Page 71: ...Chapter 7 Door Assembly Figure 7 13 Special Sidewall Sheets Viewed from Outside of the Bin Pneg 4460A 60 Ft Diameter 40 Series Bins 71...

Page 72: ...ft Right 1 10 11 SWS 5034 23 23 3 3 2 10 11 SWS 5035 13 13 3 3 3 10 11 SWS 5036 23 23 3 3 4 10 11 SWS 5066 15 23 3 3 5 10 11 SWS 5067 15 23 3 3 6 10 11 SWS 5039 13 13 3 3 7 10 11 SWS 5040 23 23 3 3 8...

Page 73: ...te both sides Tighten with a hex nut 5 Install the inner frame weldment C to the outer frame weldment A with the jamb plates B placed in between and install the bolts G sealing washers and nuts Make s...

Page 74: ...456 D Stiffener weldment NCWT0482 BS I Seal Weldment NCWT0478 E 7 16 x 2 in bolt S 10328 and 7 16 in hex nut S 9281 J Caulking 7 Install the seal weldments H on the door frame with the bolts and nuts...

Page 75: ...92 BS J Bottom short stiffener NCWT0481 BS E Special long sidewall K Attach using 3 8 x 1 in standard bolt S 7469 special sealing washer S 10102 and nut S 456 F Special short sidewall L Square Washer...

Page 76: ...start from the second hole in the same line as the stiffener Skip three 3 holes then place another hinge proceed down the row as shown 9 Install the bearing pins A and B on the inner frame weldment s...

Page 77: ...holder position B Bearing pin WD 6234 D 1 2 x 1 1 2 in bolt S 3883 With head of the bolt on other side of frame 10 Mount the top inner door panel onto the four 4 bearing pins A and lock the latches ov...

Page 78: ...top door opens smoothly and the latch bars lock completely 12 Follow steps 10 and 11 to install the inner bottom door to the inner frame weldment 13 Install the outer door attachment angles to the out...

Page 79: ...unused bolt holes with 3 8 x 1 in bin bolts S 7487 16 After all parts are installed tighten all hardware to the recommended torque specifications See Bolt Torque Specifications page 22 17 Make sure th...

Page 80: ...Outer frame weldment NCWT0467 BS P Seal weldment NCWT0478 F Sidewall jamb plate NCWT0492 BS Q Caulking G Inner frame weldment NCWT0470 BS R Attach using 3 8 x 1 in standard bolt S 7469 special sealin...

Page 81: ...Cable Bracket Attachment Locations of Purlins to Rafters Assembling Purlin Number 5 Assembling Purlin Number 4 Assembling Purlin Number 3 Assembling Purlin Number 2 Assembling Purlin Number 1 Assembli...

Page 82: ...from the inside to the outside of the bin passing through the inside stiffener corrugation spacer sealing washer sidewall sheet and outside stiffener and flange nut 2 On the inside perimeter install...

Page 83: ...iffener C and install flange bolts D 2 Install flange nuts B to the eave bracket A and tighten to the recommended torque specifications See Bolt Torque Specifications page 22 Figure 8 2 View from insi...

Page 84: ...l sheet This is very important to ensure the roof panels align properly with the rafters Figure 8 3 Eave angle alignment A First Eave angle CTR 0720 C Eave angle tab B Top inside stiffener 2 Install f...

Page 85: ...lt Torque Specifications page 22 Figure 8 4 Exploded view of eave angle A First eave angle CTR 0720 E 5 16 in flange nut S 3611 B One ring top stiffener F Second eave angle CTR 0720 C Eave angle tab G...

Page 86: ...tension member D against the outside mating surface of the eave bracket B 2 Install flange bolts C and flange nuts A to each end of the tension member D 3 Tighten to the recommended torque specificati...

Page 87: ...insert A and install flange bolts C and flange nuts D NOTE The top flange of the rafter insert is positioned underneath the top flange of the rafter 2 Tighten all the hardware to the recommended torq...

Page 88: ...2 Install the left center collar rafter clip D and right center collar rafter clip E to each side of the roof rafter A 3 Use flange bolts F and flange nuts C to secure the center collar rafter clips D...

Page 89: ...ble monitoring system or layout IMPORTANT Temperature cable brackets must be installed at the specified locations as shown below Any variation from this pattern or cable quantity shown must be reviewe...

Page 90: ...llar B 20 ft radius location Table 8 1 A frame installation sequence and temperature cable locations for 60 ft diameter bin A frame number Rafter Number Temp Cable Number Radius Location A1 R2 R3 T3 2...

Page 91: ...ature cables must terminate above any unload equipment and be secured in place with twine DO NOTallow cables to become tangled in unload equipment Assembling the Temperature Cable Bracket The temperat...

Page 92: ...in flange bolt S 10250 C Right purlin clip CTR 0490 F 7 16 in flange nut S 10251 3 Install a quick link C to each cable bracket B to support the temperature cables IMPORTANT Do not attach weights to t...

Page 93: ...collar temperature cable hole D and install a supplier quick link C allowing for the installation of a temperature cable at this location Figure 8 11 Supplier quick link on the center collar view from...

Page 94: ...section with X bracing installed For more information see the following sections Assembling Purlin Number 1 page 103 Assembling Purlin Number 2 page 101 Assembling Purlin Number 3 page 99 Assembling P...

Page 95: ...re is used in this location 1 Attach a right purlin clip D and a left purlin clip E to the right hand roof rafter C and install three flange bolts F and three flange nuts I 2 Attach a right purlin cli...

Page 96: ...F 7 16 x 1 1 4 in flange bolt S 10250 B 7 16 x 1 1 4 in flange bolt S 10250 G 7 16 in flange nut S 10251 C Right hand roof rafter CTR 0932 and CTR 0934 H Purlin CTR 0512 D Right purlin clip CTR 0490 I...

Page 97: ...tall three flange bolts F and three flange nuts I in this step 2 Attach a right purlin clip D and a left purlin clip E to the left hand roof rafter A and install two flange bolts F and two flange nuts...

Page 98: ...7 16 in flange nut S 10251 C Right hand roof rafter CTR 0932 and CTR 0934 J Top X brace CTR 0519 D Right purlin clip CTR 0490 K Bottom X brace CTR 0519 E Left purlin clip CTR 0489 L 7 16 x 1 1 4 in fl...

Page 99: ...o the two top holes NOTE If no X bracing is being installed install three flange bolts F and three flange nuts I in this step 2 Attach a right purlin clip D and a left purlin clip E to the left hand r...

Page 100: ...7 16 in flange nut S 10251 C Right hand roof rafter CTR 0932 and CTR 0934 J Top X brace CTR 0518 D Right purlin clip CTR 0490 K Bottom X brace CTR 0518 E Left purlin clip CTR 0489 L 7 16 x 1 1 4 in fl...

Page 101: ...nuts I into the two top holes NOTE If no X bracing is being installed install three flange bolts F and three flange nuts I in this step 2 Attach a right purlin clip D and a left purlin clip E to the...

Page 102: ...7 16 in flange nut S 10251 C Right hand roof rafter CTR 0932 and CTR 0934 J Top X brace CTR 0517 D Right purlin clip CTR 0490 K Bottom X brace CTR 0517 E Left purlin clip CTR 0489 L 7 16 x 1 1 4 in fl...

Page 103: ...F and three flange nuts I in this step 2 Attach a right purlin clip D and a left purlin clip E to the left hand roof rafter A and install two flange bolts F and two flange nuts I into the two bottom...

Page 104: ...7 16 in flange nut S 10251 C Right hand roof rafter CTR 0932 and CTR 0934 J Top X brace CTR 0516 D Right purlin clip CTR 0490 K Bottom X brace CTR 0516 E Left purlin clip CTR 0489 L 7 16 x 1 1 4 in fl...

Page 105: ...lates that will be installed later For this procedure each piece of the center collar needs to sit securely on stands or suitable blocks allowing plenty of room to access the bolts on the bottom side...

Page 106: ...Locate the columns of three holes H that are not paired on the inside radius of the center collar A and install four center collar channel clips I opposite to each other using the flange bolts B and...

Page 107: ...Ensure that the center collar channel clips L are assembled to the outside of the short center collar channel M Make sure to lift up the short center collar channel M from the channel clip L while tig...

Page 108: ...nter collar channels L and M aside to use later in this assembly procedure 9 Install the two long center collar channels P to the center collar channel clips I in the center collar using the flange bo...

Page 109: ...Install the two assembled short channels M to the third set of holes located from each end of the long center collar channel P using the flange bolts B and the flange nuts C IMPORTANT Make sure to lif...

Page 110: ...Short center collar channel CTR 1142 C 7 16 in flange nut S 10251 P Long center collar channel CTR 1136 11 Tighten all the hardware to the recommended torque specifications See Bolt Torque Specificat...

Page 111: ...15 Position and align a center cap plate T on the top of the side cap plates R and install the bolts U and the nuts V 16 Locate the holes in the cap plates and install four vendor eye bolts W for lift...

Page 112: ...r collar assembly the center collar channels with the center collar channel spacers and the cap plates are assembled together on the ground into place before lifting the center collar assembly onto th...

Page 113: ...Roof Assembly Figure 8 25 Removing the cap plate assembly from the center collar assembly X Cap plate assembly approximately 383 lb 174 kg Y Center collar assembly Pneg 4460A 60 Ft Diameter 40 Series...

Page 114: ...ollar to the foundation as shown If additional rings are required for construction pur poses add 44 in for each additional ring NOTE It is better to set the center collar a little too high Do not set...

Page 115: ...er section has two configurations with X bracing and without The number of A frame rafter sections with X bracing depends on which size bin is being constructed DANGER All lifting should be performed...

Page 116: ...ng a lift adjust each lifting cable to achieve the appropriate angle needed approxi mately 30 degrees Assemble the A frames with X bracing last so that they can be easily accessed to be lifted into pl...

Page 117: ...ed to install the A frames For more information see Guidelines for Assembling and Lifting the A Frame Rafter Sections page 115 1 Carefully lift the A frame assembly A into position and align with the...

Page 118: ...e A frame assembly 3 Repeat this procedure for the other side of the A frame 4 Tighten to the recommended torque specifications See Bolt Torque Specifications page 22 Figure 8 29 Attaching the rafter...

Page 119: ...oosen and remove the flange bolt and the flange nut securing the X braces with lower purlin clips and the rafters in the adjacent A frames if available 1 Install the intermediate purlin A to the purli...

Page 120: ...ll roof panels are installed ensure that all installed hard ware flange bolts with sealing washers and flange nuts are tightened to secure the roof panels Figure 8 31 Roof panel overview A Roof panel...

Page 121: ...s A are installed fill in the exposed gaps B Working in a counter clockwise direction install two additional roof panels as shown overlapping each roof panel on the left Adjust the roof panels as need...

Page 122: ...oof panels A through holes in the top of the roof panel support clips D Fasten the panels to the roof panel support clips securely using 5 16 in bolts NOTE Ensure that holes are drilled from inside of...

Page 123: ...Assembly Figure 8 34 Field drill holes A Roof panel CTR 0392 D Purlin B Roof panel holes drilled through purlin E Roof rafter C Roof panel holes drilled through rafter Pneg 4460A 60 Ft Diameter 40 Se...

Page 124: ...ed holes will be filled when the last roof flashing section is installed Figure 8 35 Installation of the first roof flashing section A Roof flashing CTR 1208 C 5 16 in flange nut S 3611 B 5 16 18 x 1...

Page 125: ...ining roof flashing sections A Roof flashing CTR 1208 C 5 16 in flange nut S 3611 B 5 16 18 x 1 flange bolt with sealing washer S 10260 D Rope caulk After You Finish NOTE If roof exhausters will be in...

Page 126: ...and proper lifting procedures needed to install the A frames For more information see Guidelines for Assembling and Lifting the A Frame Rafter Sections page 115 2 Attach the appropriate lifting chains...

Page 127: ...riate lifting device F 7 16 in nut S 10251 8 Secure the cap plate assembly to the center collar using bolts with sealing washers G and nuts H leaving the peak conveyer support bracket holes unfilled 9...

Page 128: ...8 Roof Assembly Figure 8 38 Cap plate assembly installed G 3 8 x 1 1 2 in bolt with sealing washer S 7488 I Holes for conveyor support brackets H 3 8 in nut S 9426 128 Pneg 4460A 60 Ft Diameter 40 Ser...

Page 129: ...led 2 Position a conveyor support brackets B against the cap plate and align the holes 3 Install flange bolts A and secure with flange nuts C 4 Tighten to the recommended torque specification See Bolt...

Page 130: ...NOTES 130 Pneg 4460A 60 Ft Diameter 40 Series Bins...

Page 131: ...ster Installing Roof Exhauster Assembly Installing the Manway Cover Installing the Center Collar Dome Cap Optional Ladder Section Assembly Inside Ladder Placement Installing Inside Ladder Bottom Brack...

Page 132: ...of rings will be installed roof ladder steps B and F will not be installed Proceed to next available ladder step 2 Install flange bolts A and install sealing washers D between the ladder step B and th...

Page 133: ...6 LS 260 8 LS 260 10 LS 260 10 LS 260 11 LS 260 9 7 LS 260 8 LS 260 10 LS 260 11 LS 260 12 LS 260 13 LS 260 10 6 LS 260 10 LS 260 11 LS 260 13 LS 260 13 LS 260 14 LS 260 10 5 LS 260 12 LS 260 13 LS 2...

Page 134: ...panel rib hole located at the eave end of the bin The roof support ring C will be installed in the ninth hole from the center collar NOTE If ladder steps have been installed and not already omitted r...

Page 135: ...rmine the quantity of roof ring clips C needed for the roof ring section B being installed NOTE Each roof panel rib must have a roof ring clip installed 2 Install a flange bolt A to the roof ring clip...

Page 136: ...bolts by running the nut out on the threads This procedure should be continued evenly around the roof until the ring raises the roof to show a slight crown NOTE Roof ring expansion bolts may become d...

Page 137: ...me with the standard roof exhauster 1 Place the appropriate peak to exhauster ladder step B against the corresponding roof rib hole using the table listed at the end of this section NOTE The contents...

Page 138: ...ls that span the roof exhauster mounting plate Before You Begin Determine the location of the roof exhauster and set aside the roof panels that the roof exhauster mount ing plate will span What You Sh...

Page 139: ...0260 J Field bent inside tab on roof exhauster mounting plate H Holes to be field drilled 4 Bend the tabs J downward approximately 90 degrees on the roof exhauster mounting plate F to conform with the...

Page 140: ...oof exhauster flashing and mounting plate as a template I Marked or scribed hole to be cut 6 After the roof panels are cut appropriately install the roof panels onto the roof in the desired location 1...

Page 141: ...ting plate E 2 Install the roof exhauster hood B to the exhauster mounting plate E and align all the holes 3 Install hex head bolts A and flange nuts D securing the roof exhauster hood B to the exhaus...

Page 142: ...6810 MIS 6811 CRP 4793 and CRP 5262 1 Before lifting the roof exhauster into place apply strips of sealing caulk F along the ribs of each roof panel and on each roof flashing as shown 2 Use an appropr...

Page 143: ...ange bolt with sealing washer S 10260 F Sealing caulk C Sealing caulk G 5 16 18 x 1 flange bolt with sealing washer S 10260 D Roof exhauster assembly 7 When the roof exhauster assembly D is installed...

Page 144: ...cure with two 10 long bolts D and lock nuts J 4 Install the latch I to the handle E using a hex bolt C and nut H 5 Install the hinge leaf B to the manway cover G and secure all four bolts C and nuts H...

Page 145: ...A Hinge base ACD 4506 H 5 16 in nut S 396 B Hinge leaf ACD 4505 I Latch ACD 4514 C 5 16 x 1 in hex bolt S 10260 J 10 24 lock nut S 2010 D 10 24 x 5 8 in long bolt S 2009 K 5 16 x 1 in hex bolt S 1026...

Page 146: ...peak cap D with the bolts F and nuts G 4 Insert the straight end of the slide rod H through the dome cap collar weldment A and peak cap D and thread one nut I all the way down on the slide rod H NOTE...

Page 147: ...t S 7488 J Washer C 3 8 in flange nut S 456 K Cap hold down CRP 4654 D Peak cap CRP 4602 L Hold down bracket E Peak cap handle PR 331 M 5 16 in x 1 in flange bolt S 7470 F 5 16 in x 1 in flange bolt S...

Page 148: ...Chapter 9 Accessories A Top view C Isometric view B Section through Center collar D 10 in 148 Pneg 4460A 60 Ft Diameter 40 Series Bins...

Page 149: ...length to the ground or to the intermediate platform 1 Place two ladder sections A together as shown 2 Install a splice plate C to each outside channel connecting the ladder sections A 3 Install flan...

Page 150: ...with a flange nut G 2 Measure approximately 18 3 4 inches E to the left of the RH starter bracket C and install the LH starter bracket K to the top hole in the first sidewall ring located closest to...

Page 151: ...ckets H and install two hex bolts J and nuts G NOTE For optimal reinforcement install the ladder reinforcing straps I in a diagonal fashion as shown 7 Tighten hardware to the recommended torque specif...

Page 152: ...ation N 5 16 in flange nut S 3611 G 5 16 in hex nut S 396 O Standoff wedge LDR 4198 H Standoff bracket LDR 4314 P 5 16 in flange nut S 3611 I Ladder reinforcing strap LDR 5132 Q 5 16 x 1 in carriage b...

Page 153: ...ttom bracket B and install flange bolts E and nuts C 4 Field drill two 3 8 in holes D as shown and install the remaining flange bolts E and nuts C securing the ladder bottom bracket B to the sidewall...

Page 154: ...SI bins and flume systems but is a general rule for such systems In multiple system installations only one sidedraw may be used at any one time Filling must not be occurring at the same time as grain...

Page 155: ...G 15 in B Sidewall sheet H 12 3 4 in C 17 ft 2 in I 14 in D 44 in typical J 5th horizontal seam from base E Starting dimension for first chute K 1 st bolt hole in top chute F Required spacing between...

Page 156: ...lt holes Figure 9 18 Locating the Chutes A First hole on top sheet C Distance between chute bolt holes B Starting dimension for first chute Sidedraw Chute Installation 21 54 in 21 Center between Stiff...

Page 157: ...t lines 2 To find the vertical center of the chute opening measure over 11 in to the right and left of the chute bolt rows Mark center point Then from the center point measure 7 in on both sides and m...

Page 158: ...erlaps on top of the sidedraw weldment Figure 9 20 Sidewall Overlap A 14 in F 5th ring side sheet must be field cut B 45 G 6th ring from base C 4th ring from base H Chute D 4th horizontal seam from ba...

Page 159: ...e row of vertical bolts 2 Use discharge tube weldment as a template to field drill the bolt holes through sidewall sheet 3 Use 3 8 in bolts and nuts provided to bolt sheets together Figure 9 21 Caulki...

Page 160: ...lange bolt hardware length may vary with sidewall gauge thickness 2 Tighten hardware to the recommended torque specifications See Bolt Torque Specifications page 22 3 Place a wind ring section E into...

Page 161: ...ry G 7 16 in hex nut S 9281 B Wind ring bracket CTS 1005 H 3 8 x 1 in flange bolt S 7485 C Stiffener part number will vary I C clamp SS 7248 D Flange nut part number will vary J 3 8 in flange nut S 94...

Page 162: ...re the weather cover attaches to the gate 3 Use hex bolts C and flange nuts D to plug all holes not in use 4 Use 1 4 in self drilling screw B to seal gate end plate corners Figure 9 25 Weather Cover A...

Page 163: ...m the date of purchase extended warranty period During the extended warranty period GSI will replace the frame or basket components that prove to be defective under normal conditions of use without ch...

Page 164: ...uld be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226...

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