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Aerotech Ensemble CP Series, Hardware Manual

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Aerotech Ensemble CP Series Hardware Manual Download Page 16

Introduction

Ensemble CP

Chapter 1: Introduction

Aerotech’s Ensemble CP (Compact PWM) network digital drive is a high performance amplifier. The drive
provides deterministic behavior, auto-identification, and easy software setup. The Ensemble CP’s high
performance double precision floating point DSP controls the digital PID and current loops. All system
configuration is done using software-settable parameters, including control loop gains and system safety
functions.

The Ensemble CP is offered with an optional encoder interpolation feature (-MXU), an auxiliary square wave
encoder input for dual loop control, dedicated analog and digital I/O (expandable with the -IO option), and
separate power connections for motor and control supply voltages.

S/N -

P/N -

M

O

TOR 

FEEDB

A

C

K

J103

ES

TO

P

TB101

ENB/FLT

MARKER

R

EL

A

Y 

T

B206

NC

C

NO

OP
TO

 IN

 T

B205

OP
TO I
N 

T

B204

C
0
1
2

3
4
5
6
7

GND

OP
TO OU

T  

TB203

OP
TO  OU

T 

TB202

OP

OM

0
1
2
3
4
5
6

7

TB201

AGND

AIN+

AIN-

AOUT

A

U

X 

I/

O

J104

EX

TER

NAL

SH

U

N

T

TB104

1

2

50/60Hz

85-240V~

0.25A MAX

T

B106

C

ON
T

R

OL

SU
PPL
Y

A

C2

A

C1

1

2

3

C

0
1
2
3
4
5
6
7

+5V

OP

OM

0
1
2
3
4
5
6
7

AEROTECH.

AEROTECH.

COM

COM

TM

TM

ET

H

ER
N

ET

J102

AERONET

OUTPUT

AERONET

INPUT

J107

J108

TB103

+5V / 0.5A

RS232 TX
RS232 RX

GND

BRAKE PS –

BRAKE PS +

USB

J101

WARNING:

DISCONNECT POWER BEFORE
SERVICING
HAZARDOUS VOLTAGES PRESENT
UP TO 8 MIN. AFTER POWER IS 
DISCONNECTED

Standard
Connector  Description

J101   

USB Port

J102   

Ethernet Port

J103   

Motor Feedback

J104   

Auxiliary I/O

J107   

Aeronet Input

J108   

Aeronet Output

TB102 

Motor Supply

TB102 

Motor Output

TB106 

Control Supply Output

TB101 

Emergency Stop Sense Input (ESTOP)

TB103 

RS232/Brake Power Supply

TB104 

External Shunt

-IO/-IOH Board Option 
Connector  Description

TB201 

 

Analog I/O

TB202 

 

Opto-Outputs

TB203 

 

Opto-Outputs

TB204 

 

Opto-Inputs

TB205 

 

Opto-Inputs

TB206 

 

Relay

High Voltage

DANGER!

M

O

TOR
 SU
PPL
Y
M

O

TOR
 OU
TPU
T

AC1

AC2

A

B

C

240V~
MAX
50/60Hz
15A MAX

PWR

INPOS

TB102

Figure 1-1:

Ensemble CP Networked Digital Drive

www.aerotech.com

Chapter 1

15

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for Ensemble CP Series

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...RNET J102 AEROTECH AEROTECH COM COM TM TM C 0 1 2 3 4 5 6 7 5V OP OM 0 1 2 3 4 5 6 7 AEROTECH AEROTECH COM COM TM TM ETHERNET J102 High Voltage DANGER MOTOR SUPPLY MOTOR OUTPUT AC1 AC2 A B C 240V MAX...

Page 3: ...15238 2897 www aerotech com United Kingdom Japan Phone 44 0 1256 855055 Fax 44 0 1256 855649 Email service aerotech co uk Phone 81 0 50 5830 6814 Fax 81 0 43 306 3773 Email service aerotechkk com jp G...

Page 4: ...tor Connections 40 2 2 2 1 DC Brush Motor Phasing 41 2 2 3 Stepper Motor Connections 42 2 2 3 1 Stepper Motor Phasing 43 2 3 Motor Feedback Connections J103 44 2 3 1 Encoder Interface J103 45 2 3 1 1...

Page 5: ...to Isolated Outputs TB202 TB203 91 3 5 User Power TB204 TB205 95 3 6 Brake Mechanical Relay TB206 96 3 6 1 Brake Configuration Jumpers 96 3 6 2 Mechanical Relay Specifications 96 3 6 3 Brake Mechanica...

Page 6: ...103 46 Figure 2 20 Serial Data Stream Interface 47 Figure 2 21 Serial Data Stream Interface 48 Figure 2 22 Analog Encoder Phasing Reference Diagram 49 Figure 2 23 Analog Encoder Interface J103 50 Figu...

Page 7: ...nt Sinking Mode 94 Figure 3 10 Brake Connected to J103 98 Figure 3 11 Brake Connected to TB206 98 Figure 4 1 Single Axis Joystick Interface to Aux I O 100 Figure 4 2 Two Axis Joystick Interface to the...

Page 8: ...ut Pin Assignment J103 59 Table 2 22 Electrical Noise Suppression Devices 60 Table 2 23 TB101 Mating Connector 60 Table 2 24 Typical ESTOP Relay Ratings 61 Table 2 25 Auxiliary I O Connector Pin Assig...

Page 9: ...3 91 Table 3 14 Port 1 Opto Isolated Output Connector Pin Assignment TB202 92 Table 3 15 Port 2 Opto Isolated Output Connector Pin Assignment TB203 92 Table 3 16 Opto Isolated Output Mating Connector...

Page 10: ...used in accordance with the manufacturer s supplied installation instructions EN 55011 1998 RFI Limits and Measurement EN 61800 3 2004 EMC requirements for power drives EN 61000 3 2 2000 Harmonic Cur...

Page 11: ...the following listed Agency Approvals Approval Certification CUS NRTL Approving Agency TUV SUD America Inc Certificate U8 17 01 68995 023 Standards UL 61010 1 2004 CAN CSA C22 2 No 61010 1 2004 EN 610...

Page 12: ...or death the following precautions must be followed 1 Disconnect electrical power before servicing equipment 2 Disconnect electrical power before performing any wiring 3 Access to the Ensemble CP and...

Page 13: ...nvironments or conditions outside of the listed specifications Exceeding environmental or operating specifications can cause damage to the equipment 5 If the product is used in a manner not specified...

Page 14: ...ORE SERVICING HAZARDOUS VOLTAGES PRESENT UP TO 8 MIN AFTER POWER IS DISCONNECTED High Voltage DANGER MOTOR SUPPLY MOTOR OUTPUT AC1 AC2 A B C 240V MAX 50 60Hz 15A MAX PWR INPOS TB102 Connect the Motor...

Page 15: ...Ensemble CP Quick Installation Guide 14 www aerotech com This page intentionally left blank Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 16: ...N AIN AOUT AUX I O J104 EXTERNAL SHUNT TB104 1 2 50 60Hz 85 240V 0 25A MAX TB106 CONTROL SUPPLY AC2 AC1 1 2 3 C 0 1 2 3 4 5 6 7 5V OP OM 0 1 2 3 4 5 6 7 AEROTECH AEROTECH COM COM TM TM ETHERNET J102 A...

Page 17: ...ntial analog input l One fail safe brake or user relay output l 16 optically isolated logic inputs 5 24 VDC may be connected in current sourcing or sinking mode l 16 optically isolated logic outputs 5...

Page 18: ...p Sense Input J104 Aux I O Aeronet Input J107 Aeronet Output J108 USB 1 1 Port J101 Ethernet Port J102 Analog Input 1 Analog Output 1 16 Opto Outputs Sinking or Sourcing 16 Opto Inputs Brake Power Inp...

Page 19: ...re Compatibility Drive Type Firmware Revision First Software Version Last Software Version CL 1 01 5 02 A 2 55 5 02 CP A 1 00 Current B 2 54 Current Epaq 1 00 Current A 2 55 Current Epaq MR with ML dr...

Page 20: ...ower Amplifier Bandwidth 2500 Hz maximum software selectable Power Amplifier Efficiency 85 95 2 PWM Switching Frequency 20 kHz Minimum Load Inductance 0 1 mH 160 VDC 1 mH 320 VDC User Power Supply Out...

Page 21: ...yFactor of approximately 90 should be used in the following equations Brushless Motor Output Power Rotary Motors Pout W Torque N m Angular velocity rad sec Linear Motors Pout W Force N Linear velocity...

Page 22: ...result is lower than the known operating ambient temperature additional measures are required to cool the Ensemble CP Mounting it to a large metal plate for extra heat sinking and providing additiona...

Page 23: ...1 2 3 4 5 6 7 TB201 AGND AIN AIN AOUT AUX I O J104 C 0 1 2 3 4 5 6 7 5V OP OM 0 1 2 3 4 5 6 7 AEROTECH AEROTECH COM COM TM TM ETHERNET J102 Ensemble CP with I O 630D2059 REV H High Voltage DANGER MOT...

Page 24: ...o 85 C 22 to 185 F Humidity Maximum relative humidity is 80 for temperatures up to 31 C Decreasing linearly to 50 relative humidity at 40 C Non condensing Altitude Up to 2000 meters Pollution Pollutio...

Page 25: ...Ensemble CP Introduction 24 Chapter 1 www aerotech com This page intentionally left blank Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 26: ...rol power and a second for motor power For a complete list of electrical specifications refer to Section 1 2 N OTE The machine integrator OEM or end user is responsible for meeting the final protectiv...

Page 27: ...onal external filter located as close as possible to the Ensemble CP may be required for CE compliance Aerotech recommends Schaffner FN2080 or Aerotech UFM ST 50 60Hz 85 240V 0 25A MAX TB106 CONTROL S...

Page 28: ...N I N G Do not operate the Ensemble CP without the safety ground connection in place W A R N I N G Do not operate the Ensemble CP without proper branch protection An AC Line Filter may be required fo...

Page 29: ...by the drive it produces a 40 or 80 VDC power bus TM3 Power up to 4 drives providing 300 watts of power TM5 Power up to 4 drives providing 500 watts of power TV0 3 28 Generate 28 VAC from 115 VAC or...

Page 30: ...rimary input series the 100 VAC taps and leave the 115 VAC taps unterminated 3 When using an isolation transformer earth grounding of the AC2 input tap reduces electrical and audible noise emissions a...

Page 31: ...input series the 100 VAC taps and leave the 115 VAC taps unterminated 3 When using an isolation transformer earth grounding of the AC2 input tap reduces electrical and audible noise emissions and prov...

Page 32: ...ce Filters may also be located on the primary side of the transformer 6 Transformer Primary Wiring 0 8 mm2 18 AWG 300 V wire 7 Transformer Secondary Wiring 1 3 mm2 16 AWG 300 V wire Drawing 620B1346 1...

Page 33: ...rs may also be located on the primary side of the transformer 6 Transformer Primary Wiring 0 8 mm2 18 AWG 300 V wire 7 Transformer Secondary Wiring 1 3 mm2 16 AWG 300 V wire Secondary 56 VAC 80 VDC Bu...

Page 34: ...may also be located on the primary side of the transformer 6 Transformer Primary Wiring 0 8 mm2 18 AWG 300 V wire 7 Transformer Secondary Wiring 1 3 mm2 16 AWG 300 V wire Drawing 620B1346 3 Secondary...

Page 35: ...NTROL SUPPLY TB106 AC1 AC2 MOTOR SUPPLY TB102 AC1 AC2 3rd CP CONTROL SUPPLY TB106 AC1 AC2 MOTOR SUPPLY TB102 Use to power User Supplied ESTOP circuitry 1 See the TM3 or TM5 manual for input voltage co...

Page 36: ...502 Elna Fair Rite Products 2 0 mm2 14 AWG EIZ01027 2643002402 Elna Fair Rite Products 1 3 mm2 16 AWG EIZ01025 2643250402 Elna Fair Rite Products 0 8 mm2 18 AWG EIZ01001 2673000801 Elna Fair Rite Prod...

Page 37: ...ommended Wire Size A Phase A Motor Lead 1 3 mm2 16 AWG B Phase B Motor Lead 1 3 mm2 16 AWG C Phase C Motor Lead 1 3 mm2 16 AWG Earth Ground to Motor required for safety 1 3 mm2 16 AWG Table 2 9 Motor...

Page 38: ...lor Set 1 is the typicalAerotech wire set used by Aerotech 2 Red Orange indicates two wires Green White indicates a single wire N OTE Brushless motors are commutated electronically by the controller T...

Page 39: ...The state of the encoder and Hall effect device signals can be observed in the Motion Composer A 0 for the given Hall input indicates zero voltage or logic low where a 1 indicates 5V or logic high Fi...

Page 40: ...EL 1 CHANNEL 2 Figure 2 13 Motor Phasing Oscilloscope Example With the designations of the motor and Hall leads of a third party motor determined the motor can now be connected to an Aerotech system C...

Page 41: ...02 DC Brush Motor NOTE Listed wire colors are for Aerotech supplied cables Figure 2 15 DC Brush Motor Configuration Table 2 11 Wire Colors for Aerotech Supplied Cables DC Brush Pin Wire Color Set 1 1...

Page 42: ...se by hand Motor Mounting Flange Front View Motor Shaft ROTARY MOTOR POSITIVE MOTION Figure 2 16 Clockwise Motor Rotation 4 If the voltmeter indicates a negative value swap the motor leads and rotate...

Page 43: ...n of A and B phases Motor Frame Install Aerotech FBF 3 or FBF 4 or 10 beads per wire at drive Elna Fair Rite 2643002402 or 2643250402 NOTE Listed wire colors are for Aerotech supplied cables Figure 2...

Page 44: ...orrectly If the motor moves in a counterclockwise direction swap the motor leads and re run the command Proper motor phasing is important because the end of travel EOT limit inputs are relative to mot...

Page 45: ...erence Pulse Input Absolute Encoder Interface Clock Output 8 Absolute Encoder Interface Data Bidirectional 9 Reserved N A 10 Hall Effect Sensor A brushless motors only Input 11 Hall Effect Sensor C br...

Page 46: ...channel N OTE Encoder wiring should be physically isolated from motor AC power and all other power wiring N OTE The PSO feature is not compatible with the MXU option The PSO feature operates with the...

Page 47: ...ation Table 2 15 Encoder Specifications Specification Value Encoder Frequency 10 MHz maximum 25 nsec minimum edge separation x4 Quadrature Decoding 40 million counts sec J103 14 J103 15 J103 17 J103 1...

Page 48: ...ters EnDatEncoderResolution EnDatEncoderSetup and EnDatEncoderTurns The encoder interface pin assignment is indicated in Section 2 3 1 N OTE The PSO feature is not compatible with the MXU option The P...

Page 49: ...et up of this interface requires setting parameters ResoluteEncoderResolution ResoluteEncoderSetup and ResoluteEncoderUserResolution The encoder interface pin assignment is indicated in Section 2 3 1...

Page 50: ...justed via controller parameters Encoder signals should be adjusted using the Feedback Tuning tab of the Digital Scope which will automatically adjust the encoder parameters for optimum performance Se...

Page 51: ...82PF 33 47 1 A 33 47 1 33 47 1 A A 10UF 6 3V 10UF 6 3V 10UF 6 3V 82PF 82PF 82PF 1K 1K 1K 1K 1K 1K 1K 1K 1K 82PF 1K 1K AD822 82PF 1K AD822 82PF 1K AD822 Figure 2 23 Analog Encoder Interface J103 Ensem...

Page 52: ...r dual loop systems the velocity feedback encoder is displayed in the diagnostic display Figure 2 25 MRK MRK N Positive MOVE Clockwise Forcer Wires Forcer Magnet Track Motor Mounting Flange Front View...

Page 53: ...2 www aerotech com Figure 2 25 Position Feedback in the Diagnostic Display Ensemble CP Installation and Configuration Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www art...

Page 54: ...all Effect Feedback Interface Pin Assignment J103 Pin Description In Out Bi 1 Chassis Frame Ground N A 3 5V Power for Encoder 500 mA max Output 5 Hall Effect Sensor B brushless motors only Input 10 Ha...

Page 55: ...in a low input signal As the increasing temperature causes the thermistor s resistance to increase the signal will be seen as a logic high triggering an over temperature fault The nominal trip value o...

Page 56: ...f this input is parameter configurable and the controller should be configured to disable the axis when the fault level is active Table 2 19 Encoder Fault Interface Pin Assignment J103 Pin Description...

Page 57: ...be parameter configured for use during the home cycle however the CW or CCW EOT limit is typically used instead Opto isolated user inputs 0 3 can also be used as the end of travel limit inputs see Sec...

Page 58: ...10K 10K 01UF 01UF 01UF 001 001 001 5V CW LMT CCW LMT HM LMT J103 12 J103 24 J103 22 Figure 2 30 End of Travel Limit Interface Input J103 www aerotech com Chapter 2 57 Artisan Technology Group Quality...

Page 59: ...correct this swap the connections to the CW and CCW inputs at the motor feedback connector The logic level of the EOT limit inputs may be viewed in the Diagnostic Display shown in Figure 2 31 Figure...

Page 60: ...ormation Use either the solid state relay on the Ensemble CP or the mechanical relay on the IO board when connecting a power supply to the brake outputs on J103 Do not use both relays at the same time...

Page 61: ...age of 5 24 volts If the ESTOP bit is enabled in the FaultMask axis parameter the ESTOP input must be driven to prevent the ESTOP fault condition ESTOP SWITCH ESTOP ESTOP 221 1K 1UF 221 1K PS2806 1 10...

Page 62: ...ved during an Emergency Stop ESTOP condition while control and encoder power is maintained 2 For the ESTOP input to be active set the appropriate FaultMask axis parameters the FaultMask axis parameter...

Page 63: ...rectional 12 5 Volt 500 mA max Output 13 Analog Input 0 Differential Input 14 Analog Input 0 Differential Input 15 Output Common 16 Opto Isolated Output 3 Output 17 Opto Isolated Input 0 CCW EOT Input...

Page 64: ...coder Frequency 10 MHz maximum 25 nsec minimum edge separation x4 Quadrature Decoding 40 million counts sec N OTE Use the EncoderDivider parameter to configure the bi directional encoder interface on...

Page 65: ...10K 10K 10K ENCODER FAULT DETECTION 180 180 180 180 180 180 3 3V 10UF 6 3V 10UF 6 3V 1 01 DS26LV32AT 3 3V ADM485 ADM485 AUXCOS J104 19 J104 20 AUXMRK AUXMRK J103 6 J103 7 MRK MRK Figure 2 34 Auxiliar...

Page 66: ...is required It is best to locate the line receiver or opto isolator close to the receiving electronics Table 2 28 PSO Specifications Specification Value Maximum Input Tracking Rate 1 Single Axis Trac...

Page 67: ...s to Pins 19 and 20 Aux Marker 120 180 typical 10 mA 180 Differential 5 VDC Isolated Section vcc To Laser Active Low Output HCPL 2601 or 6N136 1N4148 1K 1K 20 19 23 Aux Marker Opto Isolated Figure 2 3...

Page 68: ...y connected to the drive s power supply however doing so will effectively defeat the isolation and will reduce noise immunity Table 2 30 Digital Output Specifications Opto Device Specifications Value...

Page 69: ...1 OPTOOUT2 OPTOOUT3 Figure 2 36 Outputs Connected in Current Sourcing Mode J104 OPTOCOM 5 24 VDC 2 1 1 2 EACH OUTPUT 60 mA MAXIMUM OUTPUT SWITCHES J104 15 J104 7 J104 8 J104 9 J104 16 DIODE REQUIRED O...

Page 70: ...effectively defeat the isolation and will reduce noise immunity Table 2 32 Opto Isolated Input Specifications Input Voltage Approximate Input Current Turn On Time Turn Off Time 5 V 1 mA 200 usec 2000...

Page 71: ...4 26 OPTOIN0 OPTOIN1 OPTOIN2 OPTOIN3 Figure 2 38 Inputs Connected in Current Sourcing Mode J104 OPTOINCOM 5 24 VDC INPUT SWITCHES J104 24 J104 17 J104 18 J104 25 J104 26 OPTOIN0 OPTOIN1 OPTOIN2 OPTOIN...

Page 72: ...er interrupt Input 5 High Speed Input 5 user interrupt Input 6 High Speed Input 5 user interrupt Input Table 2 36 Input Voltage Jumper Configuration Jumper Setting Description JP4 1 2 1 No shunt optio...

Page 73: ...A Resolution bits 16 bits Resolution volts 305 V Table 2 38 Analog Output Connector Pin Assignment J104 Pin Description In Out Bi 22 Analog Output 0 Output 23 Analog Common 12V D S2 IN S1 ADG419 A A A...

Page 74: ...fication Value AI AI 10 V to 10 V 1 Resolution bits 16 bits Resolution volts 305 V 1 Signals outside of this range may damage the input Table 2 40 Analog Input Connector Pin Assignment J104 Pin Descri...

Page 75: ...ured refer to the Ensemble Help file for more information see topics for the EnableBrakeControl parameter and the BRAKE command When TB103 is used to power the solid state brake control relay the mech...

Page 76: ...5369 PS710A 1ASK BRAKE PS DRIVE BRAKE BRAKE BRAKE PS TB103 6 J103 25 J103 13 TB103 5 1 1 VARISTOR AEROTECH P N ECR181 HARRIS P N V33ZA1 2 2 NOISE SUPPRESSION CIRCUIT BRAKE Figure 2 43 Brake Connected...

Page 77: ...nt the brake from releasing if the Motor Feedback connector is not connected 24VDC 1A 1N5369 PS710A 1ASK BRAKE PS CP BRAKE BRAKE BRAKE PS TB103 6 J103 25 J103 13 TB103 5 1 1 VARISTOR AEROTECH P N ECR1...

Page 78: ...44 Relay Specifications Solid State Relay Rating M36 Aerotech PN ECS1074 Maximum Voltage 24 VDC Maximum Current 0 5 Amps Maximum Power 560 mW Output Resistance 0 1 ohm typical Turn on Turn off Time 3...

Page 79: ...AFTER POWER IS DISCONNECTED S N P N WARNING DISCONNECT POWER BEFORE SERVICING HAZARDOUS VOLTAGES PRESENT UP TO 8 MIN AFTER POWER IS DISCONNECTED S N P N WARNING DISCONNECT POWER BEFORE SERVICING HAZAR...

Page 80: ...e Power Supply Output 6 Brake Power Supply Output 1 Totaluser 5 V power is limited to 500 mA Table 2 47 RS 232 Port Connector Mating Connector TB103 Type Aerotech P N Phoenix P N Tightening Torque Nm...

Page 81: ...ipated D A N G E R The shunt resistor temperature can exceed 70 C during normal operation and contains lethal voltage on its terminals and surface It must be properly enclosed and shielded to avoid ri...

Page 82: ...tF friction torque lb ft A shunt resistor is required if the calculated energy is more than the internal bus capacitor can store Use Equation 2 to perform this calculation Equation 2 2 1 2 2 NOM M M...

Page 83: ...Typical tD time to deceleration seconds Equation 5 CYCLE HYS M M AV t V V C E P 2 2 2 1 Watts tCYCLE time between decelerations time to deceleration seconds VHYS hysteresis point of regeneration circ...

Page 84: ...nformation For additional information about PC configuration hardware requirements programming utilities and system operation refer to the Ensemble Help file www aerotech com Chapter 2 83 Artisan Tech...

Page 85: ...Ensemble CP Installation and Configuration 84 Chapter 2 www aerotech com This page intentionally left blank Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 86: ...UT J1 TP4 JP1 JP2 JP3 K1 PAD1 PAD2 J2 J3 1 1 1 1 1 1 1 1 1 2 7 8 1 51 2 52 TB201 TB202 TB203 TB206 TB204 TB205 I O Option Board Drawing Number 690D1611 Rev B FRONT IO OPTION TB201 12 Bit Analog Input...

Page 87: ...available on J104 refer to Section 2 5 7 Table 3 4 Analog Output Connector Pin Assignment TB201 Pin Description In Out Bi 1 Analog Common N A 4 Analog Output 1 Output Table 3 5 Analog Output Mating Co...

Page 88: ...gnals outside of this range may damage the input N OTE Analog Input 0 is available on J104 see Section 2 5 7 Table 3 7 Analog Inputs Connector Pin Assignment TB201 Pin Description In Out Bi 1 Analog C...

Page 89: ...TB204 Pin Description In Out Bi 1 Input Common for inputs 0 7 Input 2 Input 0 Optically Isolated Input 3 Input 1 Optically Isolated Input 4 Input 2 Optically Isolated Input 5 Input 3 Optically Isolat...

Page 90: ...2K 2K 2K 2K 2K 2K 2K TB204 3 OPTOIN1 TB204 4 OPTOIN2 TB204 5 OPTOIN3 PS2806 4 2K 2K 2K 2K PS2806 4 2K 2K 2K TB204 6 OPTOIN4 TB204 7 OPTOIN5 TB204 8 OPTOIN6 TB204 9 OPTOIN7 Figure 3 4 Opto Isolated In...

Page 91: ...TOIN 7 OPTOIN 6 OPTOIN 5 OPTOIN 4 COMMON 0 7 Figure 3 5 Inputs Connected to a Current Sourcing Device TB204 TB204 1 TB204 2 TB204 3 TB204 4 TB204 5 OPTOIN 3 OPTOIN 2 OPTOIN 1 OPTOIN 0 5 24 VDC INPUT S...

Page 92: ...13 Output Specifications TB202 TB203 Opto Device Specifications Value Maximum Voltage 24 V maximum Maximum Sink Source Current 60 mA channel 50 C Output Saturation Voltage 2 75 V at maximum current Ou...

Page 93: ...olated Output 9 Output 6 Optically Isolated Output 10 Output 7 Optically Isolated Output Table 3 15 Port 2 Opto Isolated Output Connector Pin Assignment TB203 Pin Description In Out Bi 1 Output Common...

Page 94: ...OPTOOUT3 TB202 7 OPTOOUT4 TB202 8 OPTOOUT5 TB202 9 OPTOOUT6 TB202 10 OPTOOUT7 TB202 2 OPTOOUT BANK1 V TB202 4 OPTOOUT1 PS2802 4 PS2802 4 Figure 3 7 Opto Isolated Outputs IO Board www aerotech com Cha...

Page 95: ...AD Figure 3 8 Outputs Connected in Current Sourcing Mode CONNECTION REQUIRED 1 TB202 OUTPUT COMMON TB202 1 OPTOOUT 7 TB202 10 OPTOOUT 6 TB202 9 OPTOOUT 5 TB202 8 OPTOOUT 4 TB202 7 OUTPUT COMMON 5 24 V...

Page 96: ...terminal Table 3 17 User Common Connector Pin Assignment TB204 Pin Description In Out Bi 10 Signal Common N A Table 3 18 5 Volt Power Connector Pin Assignment TB205 Pin Description In Out Bi 10 Intern...

Page 97: ...fer to Section 3 6 3 for more information JP1 is located on the IO board refer to Chapter 3 Table 3 19 IO Expansion Board Brake Jumper Configuration Jumper Setting Description JP1 1 2 3 4 Switch Brake...

Page 98: ...signment TB206 Pin Description In Out Bi 1 Brake Relay Output Normally Closed Contact Output 2 Brake Relay Output Common Contact Output 3 Brake Relay Output Normally Open Contact 1 Output 1 For JP1 ju...

Page 99: ...UBBER 47 1 2 W RESISTOR 1uF 250 VAC CAPACITOR Figure 3 10 Brake Connected to J103 Figure 3 11 is an example of a 24 VDC Brake connected to TB206 In this example JP1 must be set 1 3 and all other jumpe...

Page 100: ...motioncontrol com manuals index aspx Table 4 1 Standard Interconnection Cables Cable Part Description Joystick See Section 4 1 ECZ01231 BBA32 Interconnect Cable 1 The xx indicates length in decimeters...

Page 101: ...gs illustrate how to connect a single or two axis joystick For cable details refer to Table 4 2 Refer to the Ensemble Help file for programming information about how to change joystick parameters see...

Page 102: ...k Interface to the Aux I O of two drives IN914 Button A Axis Pair Select Button B Speed Select Button C Exit Slew Mode Buttons all N O JOY X JOY Y Common Common Joystick 5V Button A Button B Joy Inter...

Page 103: ...1 3 2 AEROTECH INC 101 ZETA DRIVE PITTSBURGH PA 15238 A C B Figure 4 4 Two Axis Joystick Interface to the I O board of two drives Table 4 2 Cable Part Numbers Part Cable Description UPC C22773 XX JSXT...

Page 104: ...e handwheel HANDWHEEL 1 2 3 4 5 6 5V 0V B B N A N A SUMTAK LGF 043 100 11 10 2 1 21 12 RED BLK BRN BLU WHT GRN NC ECZ00201 Cable Length 100 LINES REV CABLE LENGTH Cable Lengths XX are in decimeters Ex...

Page 105: ...ters Example HW FLY 30 30 30 decimeters 3 meters 10 feet This handwheel is intended to be used with the BBA32 breakout block refer to drawing 620B1344 1 630B1983 1 The BBA32 consists of the following...

Page 106: ...ndicate that the axis is enabled Turns red to indicate a fault condition The ENB FLT LED will flash between RED and GREEN if the drive is enabled and in a fault condition MARKER Turns green to indicat...

Page 107: ...B101 1 1 1 TB102 1 JP3 1 J3 1 1 J1 JP4 1 F1 JP2 J4 F4 5MM JP5 F3 TB106 1 TB103 1 J102 1 J101 1 TB104 1 JP6 JP7 1 1 J5 J6 DS1 DS2 Board Assembly Drawing Number 690D1610 Rev B1 JP1 J107 1 J108 1 Figure...

Page 108: ...at TB102 1 5 A S B 5 mm EIF01023 Littelfuse 215005 P Ensemble CP 20 VAC Input at TB102 1 10 A S B 5 mm EIF01006 Littelfuse 218010 Ensemble CP 30 VAC Input at TB102 1 10 A S B 5 mm EIF01006 Littelfuse...

Page 109: ...rically conductive material must not be permitted to enter the Ensemble CP Visually inspect all cables and connections Tighten or re secure any loose connections Replace worn or frayed cables Replace...

Page 110: ...number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate request available on our website www aerotech com Pr...

Page 111: ...y Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functional by telephone assistance or purchased replacement parts and cannot be returned to the Aerotech servi...

Page 112: ...J104 l Section 2 5 7 Differential Analog Input 0 J104 l Section 3 1 Analog Output TB201 l Section 3 2 Analog Input TB201 l Section 3 3 Opto Isolated Inputs TB204 TB205 l Section 3 4 Opto Isolated Outp...

Page 113: ...Ensemble CP Revision History 112 Appendix B www aerotech com This page intentionally left blank Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 114: ...g Input 73 Analog Input I O Board 87 Analog Input 1 Connector 87 Analog Input Connector Pin Assignment 73 Analog Inputs Connector Pin Assignment 87 Analog Output 72 Analog Output 1 Connector 86 Analog...

Page 115: ...ns 19 Emergency Stop Sense Input 60 EN 55011 9 EN 61000 3 2 9 EN 61000 3 3 9 EN 61000 4 2 9 EN 61800 3 9 encoder absolute 47 48 Encoder and Hall Signal Diagnostics 38 Encoder Fault Interface J207 55 E...

Page 116: ...hasing Oscilloscope Example 39 Motor Supply Connections 27 Motor Supply Input Wiring 35 Motor Supply specifications 19 N Nominal Motor Operating Voltages Required AC Voltages 28 O optional joysticks 1...

Page 117: ...2 27 36 TB103 74 77 79 96 TB104 80 TB106 26 TB201 86 87 TB202 91 TB203 91 TB204 88 95 TB205 88 95 TB206 96 98 Technical Support 2 Thermistor Interface 54 Thermistor Interface Input 54 Transformer Exam...

Page 118: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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