Innovation Water Heaters Installation, Operation & Maintenance Manual
CHAPTER 6 – MAINTENANCE
Page
84
of
216
AERCO International, Inc.
•
100 Oritani Dr.
•
Blauvelt, NY 10913
OMM-0078_0M
09/11/2015
Phone: 800-526-0288
GF-128
Fireside Inspection
– Continued
BURNER, INTAKE AND EXHAUST MANIFOLDS – EXPLODED
Figure
6-6.
Combustion Chamber Gasket Locations
IMPORTANT
During reassembly, apply high-temperature, anti-seize lubricant to the
threads of the igniter-injector and grounding screw. Also, ensure that the
igniter-injector are properly positioned and are not contacting other
components. Torque the igniter-injector to 15 ft-lbs (20.34 Nm).
18.
Reinstall all components in the reverse order in which they were removed, beginning with
the exhaust manifold assembly removed in step 15.
19.
When attaching the intake manifold to the exhaust manifold (removed in step 11),
torque
the six 5/16 hex nuts to 146 in/lbs.
WARNING!
The manifold-to-heat exchanger gasket must be held in place with High
Temp RTV Silicone sealant. The exhaust manifold must be carefully
raised into place, centered, and leveled to insure the gasket makes a
good seal between the manifold and heat exchanger.
20.
Reinstall the exhaust vent onto the exhaust manifold using a High Temp Red RTV silicon
sealant, such as sealants available from Permatex or Loctite.
21.
Start the unit and fire it for approximately 20 minutes, to bring it up to working temperature,
then shut it down and re-torque the six 5/16 hex nuts attaching the intake manifold to the
exhaust manifold (see step 19) to
146 in/lbs
.
BURNER FLANGE GASKET
(P/N GP-18899)
BURNER
CONDENSATE
SHIELD
BURNER
ASSEMBLY
INTAKE MANIFOLD
EXHAUST
MANIFOLD
BURNER FLANGE GASKET
(P/N GP-18899)
BURNER
SHIELD
GASKET
(P/N 81197)
