Benchmark 750/1000 Boiler Installation, Operation & Maintenance Manual
CHAPTER 5 – MODE OF OPERATION
OMM-0082_0J
AERCO International, Inc.
•
100 Oritani Dr.
•
Blauvelt, NY 10913
Page
75
of
192
GF-130
Ph.: 800-526-0288
05/21/2014
Only the AERCO Control System (ACS) is necessary to configure this system if only a single
valve is used to switch from space heating to domestic hot water. However, the ACS Relay
Panel is required in combination with the ACS when there are up to two isolation valves, boiler
interlocks, and/or a Domestic Hot Water (DHW) pump in a Combination heating plant where
AERCO boilers are being used for both Building Heat and Domestic Hot Water heating.
The following two options are available for using a combination system; one that uses only the
ACS, and one that requires the optional ACS Relay Box:
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OPTION 1
- This option is selected when the ACS controls a boiler plant containing up to
eight combination boilers that are Domestic Hot Water Priority (DHW PRIORITY) boilers,
along with building heat (BLDG HEAT) boilers, and
one
hydronic isolation valve in the main
header between the BLDG HEAT boilers and the DHW PRIORITY boilers.
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OPTION 2
– When this option is selected, the ACS Relay Panel must be used in
conjunction with the ACS. For this option, the ACS controls a boiler plant containing up to
eight combination boilers that are divided up into Building Priority (BLDG PRIORITY)
boilers and Domestic Hot Water Priority (DHW PRIORITY) boilers, along with building heat
(BLDG HEAT) boilers, and using
two
hydronic isolation valves in the main header, one
between the BLDG HEAT and BLDG PRIORITY boilers, and the other between the BLDG
PRIORITY and the DHW PRIORITY boilers.
In Option 2, when the space-heating load is such that when all the space-heating boilers are at
the 100% valve position, the ACS will then ask the ACS Relay Box for the domestic boilers to
become space-heating boilers. Provided the domestic hot water load is satisfied, the combo (hot
water) boilers will then become space-heating boilers. If the domestic hot water load is not
satisfied, the combo boiler(s) remain on the domestic hot water load. If the combo boilers switch
over to space heating, but there is a call for domestic hot water, the ACS Relay Box switches
the combo units back to the domestic load. The ACS in combination with the ACS Relay Box
will ask the BLDG PRIORITY boilers to help with domestic hot water heating if the DHW
PRIORITY boilers are not able to satisfy the domestic hot water demand.
When the combo units are satisfying the domestic load, they are in the constant setpoint mode
of operation. When the combo units switch over to space heating, their mode of operation
changes to follow the ACS command. For more information concerning the operation of the
ACS, consult the ACS Operations Guide, GF-131. For more information on the ACS Relay Box,
see section 2.14 in the same manual.
5.7.1 Combination Control System Field Wiring
Wiring for this system is between the ACS, the ACS Relay Box and the terminals in the I/O Box.
Wire the units using a shielded twisted pair of 18 to 22 AWG wire. When wiring multiple units,
each unit’s wiring must conform to the above.
5.7.2 Combination Control System Setup and Startup
Setup for the Combination Mode requires entries to be made in the Configuration Menu for
boiler mode, remote signal type and setpoint. The setpoint is adjustable from 40°F to 190°F.
Enter the following settings in the Configuration Menu:
