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Single-channel all-digital AC servo drives QS7 Series

  

                                             

 

11 

3.2 Motor and power’s wiring diagram 

 

3.3

  

Power line terminal even chart 

 

 

3.4 CN1

 

Signal controller terminals 

3.4.1

 

Terminal arrangement 

1

2

4

3

5

7

6

8

10

12

14

16

18

17 15 13 11 9

36 34 32 30 28 26 24 22 20

19

21

23

25

27

29

31

33

35

 

Note: 

here for welding connection side aspect 

3.2.2

 

Terminal name and function 

 

TERMINAL

REMARK 

STATE 

TERMINAL

NAME 

STATE 

COIN+ 

POSITIONIN

CO 

19 

VIN 

ANALOG 

INPUT 

COIN- 

POSITIONIN

COMPLETE  - 

20 

GND 

ANALOG 
GROUND 

ALM- 

SERVO 

ALARM- 

21 

RESERV

—— 

ALM+ 

SERVO 

22 

RESERV

—— 

driver

 

U

V

W

motor

U

V

W

red

green

black

Yellow/green

 

Summary of Contents for QS7 Series

Page 1: ...does not include any form of assurance standpoint expression or other intimations Adtech and the stuffs have no responsibility for any direct or indirect disclosure of the information benefit loss or...

Page 2: ...II Basic Information of Manual Precautions and Explanations Item No Initial Uploading Version No Total Pages Manual Preparation Engineer Layout Engineer QS7 2012 10 6 A0701 52 Guo yang YangWeihua Proo...

Page 3: ...rt the machine after troubleshooting Do not allow to frequently connect and disconnect the power and at least one minute interval between power on and power off Maintenance Please implement routine in...

Page 4: ...hart 11 3 4 CN1 Signal controller terminals 11 3 4 1 Terminal arrangement 11 3 2 2 Terminal name and function 11 3 5 CN2 encoder Terminal 13 3 5 1 Terminal arrangement 13 3 5 2 Terminal definition 13...

Page 5: ...Sequence of connected power 40 8 1 3 Sequence of servo off 41 8 2 Usage of Mechanical Brake BRAKE 41 8 3 Debugging 42 8 3 1 Adjustment of gain and rigidity 42 8 3 2 Basic Parameters Adjustment Diagra...

Page 6: ...product list and see if accessories integrity and not been broken Check the appearance of motor and driver if it is damage by the transportation do not electrify Inspection if any parts fall off Inspe...

Page 7: ...vo drives QS7 Series 2 1 3Naming rule of servo motor and driver 1 3 1 Servo driver s naming 1 3 2 Servo motor s naming rule QS7 AA 030 M 2 QS6series All series Double power capacity 010 10A 020 20A 03...

Page 8: ...5A ACH ACH 08075DC S 2 40Nm 4 78A ACH ACH 09075DC S 2 40Nm 3 00A ACH ACH 08075BC S 3 50Nm 3 00A 1000W ACH ACH 09075DC T B M 2 40Nm 4 78A MRMS MRMS08100D S 3 3Nm 5 5A 1200W ACH ACH 13100CC T QS7AA030M...

Page 9: ...tting Instructions source External analogue Internal speed instructions Torque mode Simulation command input 10V 10V input impedanc 10k Command speed Parameter setting Instructions percentage Paramete...

Page 10: ...the servo drive will produce interference resulted in false o peration Noise filter and other anti jamming measures can be used to guarantee drive to operate normally Please note that leakage current...

Page 11: ...lower than 80 non condensing vibrate lower than 0 5G Avoid direct sunlight Prevent oil mist erosion of salt Prevent corrosive liquid gas 2 3 Notice of installment Do not hit motor or motor shaft whil...

Page 12: ...n Face motor s shaft extension counterclockwise rotation direction is foreward clockwise ro tation direction is inversion The driver s num 11 parameter can change the motor s rotate dir ection Accordi...

Page 13: ...tal AC servo drives QS7 Series 8 Chapter III Wiring 3 1 Driver wiring diagram QS7 series have 2 type connector according the current capacity 1 QS7AA010M 020M 030M wiring diagram Controler or PLC Flit...

Page 14: ...er line Encoder and control signal wire 100 750W 1 25 mm2 1 25 mm2 1 4 mm2 0 14 mm2 1KW 1 5KW 2 0 mm2 1 25 mm2 2 0 mm2 0 14 mm2 2 3KW 2 6KW 3 5 mm2 1 25 mm2 3 5 mm2 0 14 mm2 3 1 Wiring requirement Use...

Page 15: ...Resistance and capacitance absorption loop 3 1 1 Driver terminal QS7AA010M 020M 030M QS7 series have 2 type connector according the current capacity 1 QS7AA010M 020M 030M terminal marking terminal nam...

Page 16: ...12 14 16 18 17 15 13 11 9 36 34 32 30 28 26 24 22 20 19 21 23 25 27 29 31 33 35 Note here for welding connection side aspect 3 2 2 Terminal name and function TERMINAL S REMARK STATE TERMINAL S NAME S...

Page 17: ...E SIGNAL 25 PULSE PULSE SIGNAL 8 BRK BRAKE SIGNAL 26 SIGN DIRECTIO N SIGNAL 9 INCOM V 27 SIGN DIRECTIO N SIGNAL 10 EN SERVO EN 28 CZ ENCODER ZSIGNAL 11 INTH COMMAND PULSE FORBID 29 CZ 12 CW ARE TURNIN...

Page 18: ...1 3 15 1 7 1 9 Note picture show welding wire connect side aspect 3 5 2 Terminal definition TERMINALS REMARK STATE TERMINALS NAME STA TE 1 A PG INPUT A PHASE 11 U PG INPUT U PHASE 2 A 12 U 3 B PG INPU...

Page 19: ...cation QS7AA050M2 075M2 have 2 RJ45 package series port to communicate with PC or for multi axis communication more detail please refer Chapter 9 Note CN3 CN4 on 050M2 and 075M2 actualy internal conne...

Page 20: ...Single channel all digital AC servo drives QS7 Series 15 3 3 1 QS7AA010M 020M 030M Fast terminal type Servo drive the wiring diagram...

Page 21: ...Single channel all digital AC servo drives QS7 Series 16 3 3 2 QS7AA050M2 075M2 Aviation plug type servo driver wiring diagram...

Page 22: ...rvo drive to fail to work properly 4 Inductive must be connect with fly wheel diode in parallel connection at the two end of load Switch Input Interface 3 8 2 SRDY ALM BRAKE COIN and OZ Switch Output...

Page 23: ...nterface of the differential drive mode Pulse signal single ended input Apply to PLC upper monitor and so on usually used as PLC pulse control voltage Resistance value R reference value 24V 2K 12V 1K...

Page 24: ...ngle ended driven input tck 2uS 5uS th 1uS 2 5uS tl 1uS 2 5uS trh 0 2uS 0 3uS trl 0 2uS 0 3uS ts 1uS 2 5uS tqck 8uS 10uS tqh 4uS 5uS tql 4uS 5uS tqrh 0 2uS 0 3uS tqrl 0 2uS 0 3uS tqs 1uS 2 5uS Pulse S...

Page 25: ...lows DEC parameter number value increase or motor running forward under the JOG mode INC parameter number value reduction or motor running reversely under the JOG mode clear alarm Mode function option...

Page 26: ...1 1 INTH input is Valid display 2 when D2 1 CLR input is Valid display 4 when D3 1 MODE input is Valid display 8 when D4 1 ZO input is Valid display 16 when D5 1 CW input is Valid display 32 when D6 1...

Page 27: ...can set the P1 parameters If system password cannot remember please use universal password 11111 3 When the password is set to 9999 you can modify parameters without password input for the next boot 4...

Page 28: ...s Enter key to return after writing completion and showing 4 3 4 Parameter initialization 1 In the display status press Mode and select to entry parameter initialization state 2 When the user needs to...

Page 29: ...l mode P S T 0 7 0 P5 Servo enable control P S T 0 1 0 P6 Servo input signal INTH function P S T 0 1 0 P7 Limit input control P 0 4 0 P8 Coin output mode P S T 0 1 0 P9 Alarm output mode P S T 0 1 0 P...

Page 30: ...e P40 Internal position 2 P 0 32000 200 Pulse P41 Internal position 3 P 0 32000 300 Pulse P42 Internal position 4 P 0 32000 400 Pulse P43 Communication address P S T 0 255 0 P44 Communication baud rat...

Page 31: ...tailed table SN Parameter Name Functional Description Paramete r Range P0 Software version Display different versions 2015 P1 Parameter password The correct password should be input and confirmed when...

Page 32: ...0 Normal 750W 751 2000RPM 3 0 3 5 Normal 1000W 1000 2500RPM 4 0 4 0 Normal 1200W 1201 2000RPM 4 5 6 0 Normal 1500W 1501 2500RPM 6 0 6 0 Normal 2000W 2000 2500RPM 7 5 7 7 Normal 2600W 2600 2500RPM 10 0...

Page 33: ...e HIGH with alarm 0 4 P8 Coin output mode 0 Orientation completion 1 Torque reaching 2 Output when speed is less than P49 speed When P49 10rpm it is handled upon 10rpm 0 2 P9 Alarm output mode 0 Norma...

Page 34: ...he deviation counter is less or same as its set value the drive will determine the position to not disable without alarm display otherwise alarm ER0 04 will occur 0 32000 P16 Position gain Set the pro...

Page 35: ...ronger in system deviation resistance i e bigger in rigidity However too big value will produce overshooting It can be possibly set to be smaller under the situation of system without vibration 1 3200...

Page 36: ...four section position control mode the setting position 1 0 32000 P40 Internal position 2 when running internal four section position control mode the setting position 2 0 32000 P41 Internal position...

Page 37: ...the operational sound of motor operation will be louder Generally it doesn t need to be adjusted Default value is 600 10 4000 P51 Current loop integral Current loop integral gain and when motor curren...

Page 38: ...control without impact on motor operational effect Setup unit 0 1A Self defined unit 0 1Nm 0 200 P58 second electronic gear radio numerator use method is same as first electronic gear radio P59 secon...

Page 39: ...F please wait for more than 30 seconds and then re electrify it When the drive is used fro numerical control system the parameters P12 and P13 are calculated as follows P12 Mechanical reduction ratio...

Page 40: ...determined by the setting values of parameters P34 JOG control acceleration time constant is adjusted through parameters P23 JOG control deceleration time constant is adjusted through the parameter P2...

Page 41: ...eeding instruction can be transmitted after 10ms delay of MODE reaching 6 4 Torque Control of Servo System When P4 3 or P4 5 then Inner enable P5 1 and MODE is effective servo system is in torque cont...

Page 42: ...signal Motor speed 0 0 1 1 0 0 P26 the max rotational rate when Vin 10V analog control when P35 0 1 1 0 1 P36 1 1 1 0 P37 1 1 1 1 P38 6 6 Internal Four Section Position control servo system When the s...

Page 43: ...der cable is too long resulting in the low encoder supply voltage 4 Running too fast 5 Input pulse frequency is too high 6 Electronic gear ratio too big 7 Servo system instability causes overshooting...

Page 44: ...r on drive Chip U19 failed and should be replaced ER0 07 CW Motor Forward limit Hit the forward limit switch you can set the parameter P7 0 to shield this feature or reversely rotate motors ER0 08 CCW...

Page 45: ...sformer for safely and anti interference Before power on check all of connected wire are correctly After driver fault alarm confirm if fault are settled before re start Don t touch motor and driver wi...

Page 46: ...e not for motor s deceleration or machine s stop After connecting with the required voltage the internal brake will open and the motor bearings can rotate freely Using Driver BRAKE signal control inte...

Page 47: ...ode as below Set a relative high value of speed loop integral Set a relative low value of position loop gain then begin to add the speed if there is no vibration or abnormal noise Adjust the value of...

Page 48: ...nalog input filter coefficients P27 Max speed P35 internal speed P31 Analog input percentage P23 acceleration time P24 deceleration time P21 speed gain P22 speed integral Current loop control M P25 an...

Page 49: ...lses turn A command pulse multiplies electronic gear ratio G and then it can be transferred into position control pulse so a command pulse stroke is expressed as follows S G l Pt Command Pulse Divider...

Page 50: ...Multiples of the load inertia Allowed start stop frequency m 3 100Times min Acceleration and deceleration time constant is 500 or less m 5 60 100Times min Acceleration and deceleration time is 150 or...

Page 51: ...communication line USB TO COM If use RS 232 interface the driver s definition as below Note Different terminals of driver should use different wiring method Note Different terminals of driver should u...

Page 52: ...terface come out as below According to drive s parameters to change the communication baud rate P44 parameters of driver The port selection right click My computer Device Manager COM and LPT select th...

Page 53: ...cate even the cable connect is correct Solution exclude the alarm of driver and restart the driver 2 The communication can not work when select the wrong communication baud rate Solution Pull out of U...

Page 54: ...Motor U Phase 3 V Green Motor V Phase 4 W Black Motor W Phase Aviation plug the definition of Encoder line Serial No Name Color Remark 1 FG Shielded cable 2 5V Red Voltage 5V 3 0V Red White Voltage 0V...

Page 55: ...e 3 W Blue Motor W Phase 4 PE Yellow Green Ground wire Encoder fast terminal motor outlet side definition 1 FG Shielded cable 2 5V Red Voltage 5V 3 0V Black Voltage 0V 4 B Green Encoder B Signal 5 Z Y...

Page 56: ...Name Color Remark 1 U Red Motor U Phase 2 V White Motor V Phase 3 W Black Motor W Phase 4 PE Yellow Green Ground wire Aviation plug the definition of Encoder line Pin No Name Color Remark 1 5V Red Vo...

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