Adast Systems AdBlue V-line 47 Series User Manual Download Page 1

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Adast Systems

, a.s., 679 04 Adamov No. 496, Czech Republic

+420 516 519 201,

+420 516 519 102, [email protected]

www.adastsystems.cz

MKT 010-004-2007/A
VII/2017

USER´S MANUAL

Instructions for Operation, Maintenance
and Installation

AdBlue

dispenser

MAJOR

V-line AdBlue

47xx.xxx

Summary of Contents for AdBlue V-line 47 Series

Page 1: ...6 Czech Republic T 420 516 519 201 F 420 516 519 102 sales adastsystems cz www adastsystems cz MKT 010 004 2007 A VII 2017 USER S MANUAL Instructions for Operation Maintenance and Installation AdBlue dispenser MAJOR V line AdBlue 47xx xxx ...

Page 2: ......

Page 3: ...olenoid valve 9 4 3 4 Delivery hose AdBlue 9 4 3 5 Delivery nozzle AdBlue 9 4 3 6 Connection elements 9 4 4 Electronics 9 4 4 1 Communication to the control system 10 4 5 Signalling of dispenser conditions SO 10 4 6 SOPA design 11 4 7 Design with heating of the electronic case 11 4 8 Heating of hydraulic housing 11 5 TECHNICAL DATA 11 6 MARKING 12 7 INSTALLATION 12 7 1 Hydraulic part 12 7 2 Wiring...

Page 4: ...alve 18 11 4 Sight glass of the dispenser 18 11 5 Dispensing hose 18 11 6 Dispensing nozzle 18 11 7 Dismantling of covers 18 11 8 Electronic counter 19 11 9 Maintenance instructions for dispenser body parts 19 12 SUMMARY OF BASIC PRINCIPLES FOR DISPENSER MAINTENANCE 20 13 DISASSEMBLY AND DISPOSAL 20 14 TRANSPORT 20 15 PACKING AND STORAGE 21 15 1 Packing 21 15 2 Storage 21 16 GUARANTEE AND CLAIMING...

Page 5: ...r wiring and check of electric connections to prevent electric shock Every AdBlue dispenser is tested in production plant for funtionality safety and metrology Every delivery contains user s manual ES declaration of conformity and service book with units identification of the AdBlue dispenser AdBlue dispenser is designed and produced carefully to provide long term safety work During installation a...

Page 6: ...lation at road filling stations and a fleet of vehicles etc By means of a communication line the dispensers are connected to the control system of self service operation or serviced operation The dispensers are equipment with special requirements concerning safety metrology and ecology ATTENTION AdBlue dispenser V line AdBlue 47xx xxx can be operand only with reduction agent AUS 32 ISO 22241 Any u...

Page 7: ...o the owner and put the equipment out of operation in case of delay Keep order permanently The dispenser and storage tank operators are not allowed to repair the equipment and to reset any safety valves Performance of service work is a special case Servicemen are not allowed to break operation safety during repairs and other activities When dispenser covers are removed they shall be very careful t...

Page 8: ...e covers The covers are provided with transparent glass Indicators with integrated large area display of dispensed volume total price of dispensed volume and a price for one unit of dispensed volume are connected from the case interior to the covers or unresetable electromechanical total counters totalizers and modules of fuel price per unit are integrated to the indicator The set of these element...

Page 9: ...cover is placed optional keyboard local user preferences 4 an independent keyboard for each dispensing point On request they can be built in a case unresetable electromechanical total counters totalizers 6 which are accessed by opening the cover ATTENTION Before opening the covers it is always necessary to disconnect power to the dispenser and perform a reliable hedge against its re connection ...

Page 10: ...m of the V line R AdBlue 47xx xxx dispenser consisting of components Figure 2 Position number Components of AdBlue hydraulic system of the AdBlue dispenser 1 Ball valve G 1 2 Drain ball valve 3 Filter AdBlue 4 Connecting pipe between the filter and meter 5 Meter flange 6 Four piston all aluminium AdBlue meter with integrated magnetic pulse transmitter ADAST M 403 25EAP 1 7 Magnetic pulse transmitt...

Page 11: ...USER S MANUAL V line AdBlue 47xx xxx 7 Figure 2 ...

Page 12: ...preselected in the electronic counter for the pressure system of submerged pumps operation in the storage tank in case of V line AdBlue 47xx xxx dispensers operation At first the electronic counter starts up the submerged pump in this mode of operation the fluid in entire hydraulic system is under pressure then the counter tests the displays and closes the el magnetic valve and the dispensing is s...

Page 13: ...ts Connections of hydraulic system of container filling station is made by connecting pipes and fittings made from speciall stainless steels and speciall ruber hose resistent to AdBlue Baal valve G 1 4 4 Electronics The dispenser control shall meet the exacting requirements of simplicity and convenience and depends on the hanging up and lifting of the dispensing nozzle ADPMPD T ADPMPD T PWM ADP1 T...

Page 14: ...ume price and smooth initiation of dispensing The fuel dispensers can be equipped with ADAMAT filling automatic equipment This equipment enables dispensing and payment of the product by means of contactless magnetic and chip cards including receipt printing This equipment undertakes simultaneously all functions of the dispenser electronic counter for non public and public dispensing The electronic...

Page 15: ...1 L Tankautomat CRID ADAMAT PNN ADAMAT PNA ADAMAT EMV Display Iluminated LCD BACK LIGHT DISPLAY BLD ADAMAT Graphic BLD Touch screen Connecting piece pressure system DN 25 with external screw G 1 Minimum innner diameter required DN 16 stainless pipe or special rubber hose for AdBlue Alternative DN 19 rubber hose for AdBlue Measured fluid AUS 32 ISO 22241 AdBlue Accuracy of measurement 0 5 Max opera...

Page 16: ...ed with a rating plate which includes the following data and is located on a visible point of the dispenser body 1 Measuring device manufacturer and address Adast Systems a s CZ 679 04 ADAMOV 496 2 Name of measuring device AdBlue dispenser 3 The CE marking and supplementary metrology marking 4 Type See enclosure No 16 and 17 5 Number of EC type examination certificate TCM 141 07 4518 6 Accuracy cl...

Page 17: ...gs can always be used for one cable only ATTENTION Emergency switching off It shall be enabled to switch off the filling equipment from one point which is accessible anytime The electric equipment situated in the explosion hazard area can be switched off by means of the emergency breaker located outside the explosion hazard area The switch for normal operation can be also used as emergency breaker...

Page 18: ...le tank must be equipped by magnetic adaptor like ELAFIX 40 to allow the spout open Delivery speed is controlled by nozzle lever pus hor repase When the dispensing is finished the nozzle is placed out from vehicle tank input and placed to the nozzle boot of DU will be by magnetic switch to dissconection of power feed to submersible pump The records of last dispensing will stay displayed untill nex...

Page 19: ...nit price is being set 1 A side 2 B side is displayed on the first line of displays i e on the line of total price the number of nozzle for which the unit price is being set is displayed on the second line of displays i e the line of total volume on the third line of displays the digit the value of which is being set by the user is flashing e g on the line of unit price 3 The user raises the numer...

Page 20: ...to the data setting of the counter The side number and the nozzle number of the totalizer displayed at this moment are displayed on the unit price line e g 1 3 A side nozzle No 3 2 1 B side nozzle No 1 Display procedure 1 Both dispensing points shall be free transitions are not running at any of the both points and terminated transactions shall be acknowledged 2 Depress the key to display the volu...

Page 21: ...n all stainless washable mesh filter cartridge with a filtration efficiency of the contaminants 60 microns When the decrease of the pumping power is necessary to disassemble the filter cartridge from the filter housing and wash in warm pure water In the event that impurities do not wash out or damaged filter element to be replaced Exchange possibly cleaning of the filter element by the operator pu...

Page 22: ...ly 11 5 Dispensing hose For dispensers of AdBlue is used special dispensing hose meets the requirements of DIN 70070 One end of the dispensing hose is threaded for screwing onto the dispensing nozzle the adapter for connection to dispenser is on the other end The dispensing hoses are not repaired but replaced 11 6 Dispensing nozzle It is a terminal part of the dispenser by means of which fuels are...

Page 23: ...onnect the wires in the counter case and remove the valve after withdrawing the wires from the wire bundle Reverse procedure is used for mounting the valve Dismantling of distribution piping Dismantling of pipes is carried out by loosening the cup nuts screwed on the electromagnetic valve thread and on the equal angle piece in the hose module Then the tubes can be removed 11 8 Electronic counter N...

Page 24: ...with the mode of operation and ensure proper reassembly of the filter keep all operating units of AdBlue dispenser clean to enable easy identification and rapid repair of unexpected failure check systematically all joints and if any leakage is identified retighten the joint or make it tight check the condition of the dispensing nozzle either repair or replace the nozzle according to the type and e...

Page 25: ... the ambient temperature drops below 0 C because antifreeze stored in areas where it is guaranteed that the temperature drops below 0 C There is a danger of damage hydraulic components of the dispenser 16 GUARANTEE AND CLAIMING Reliable operation and service life of the dispenser depends on correct attendance and maintenance Therefore it is necessary that every employee maintaining or attending th...

Page 26: ... dispensers cannot be acknowledged because of non observance of wiring conditions and operation of the permanent feeding source UPS UPS Uninterruptible Power Supply 17 SPARE PARTS CATALOGUE Spare parts catalogues of the dispenser are supplied to service organisations The user can request the spare part catalogues from the manufacturer 18 ACCESSORIES Inside of delivery package is delivered 1 Adapto...

Page 27: ...closure No 11 The sealing of M403 25EAP measuring transducer for electronic calibration The sealing of M403 25EAP 1 measuring transducer for electronic calibration Enclosure No 12 The sealing of ADP1 L electronic calculator The sealing of Beta Control ADP1 T and ADP2 T electronic calculator Enclosure No 13 The sealing of Beta Control ADPMPDx T and ADPMPDx T PWM electronic calculator The sealing of...

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Page 29: ...USER S MANUAL V line AdBlue 47xx xxx Enclosure No 1 View of dispensers ADAST MAJOR V line R AdBlue 47xx xxx ...

Page 30: ...USER S MANUAL V line AdBlue 47xx xxx Enclosure No 2 Main dimensions of dispensers V line R AdBlue 47xx xxx ...

Page 31: ...USER S MANUAL V line AdBlue 47xx xxx Enclosure No 3 Installation dimensions of V line R AdBlue 47xx xxx dispensers ...

Page 32: ... AdBlue flows through 2 Incorrect position of dispensing nozzle during filling The dispensing nozzle is diverted from the horizontal plane drawn position The ball prevents from air passing the AdBlue does not flow through 3 Due to different executions of inlet AdBlue tank sockets it is necessary to find an optimum position of the dispensing nozzle when the fuel still flows through The flow can be ...

Page 33: ...USER S MANUAL V line AdBlue 47xx xxx Enclosure No 5 ...

Page 34: ...l UPS output must be provided 9 To the stabilized voltage circuits no other consumers that are not a part of prescribed technology can be connected 10 Therefore the sockets of stabilized voltage must be marked by the description e g Control system feeding 11 The protection of input circuits of UPS must be dimensioned so that UPS feed outage and total battery discharge did not occur under standard ...

Page 35: ...USER S MANUAL V line AdBlue 47xx xxx Enclosure No 7 Connection of V line AdBlue 47xx xxx dispenser to the filling station switchboard ...

Page 36: ...No 8 Connection of the magnetic pulse transmitter ME01 06 MTX 076 and ADAST 41 to the electronic counter ADP1 L connector X1 Magnetic pulse transmitter ME 01 06 Magnetic pulse transmitter MTX 076 Magnetic pulse transmitter ADAST 41 ELTOMATIC ME01 06 ...

Page 37: ... MANUAL V line AdBlue 47xx xxx Enclosure No 9 Connection of the magnetic pulse transmitter ME01 06 MTX 076 and ADAST 41 to the electronic counter ADP1 T ADP2 T connector X2 ELTOMATIC ME01 06 ELTOMATIC ME01 06 ...

Page 38: ...L V line AdBlue 47xx xxx Enclosure No 10 Connection of the magnetic pulse transmitter ME01 06 MTX 076 and ADAST 41 to the electronic counter ADPMPDx T ADPMPDx T PWM connector X3 ELTOMATIC ME01 06 ELTOMATIC ME01 06 ...

Page 39: ...USER S MANUAL V line AdBlue 47xx xxx Enclosure No 11 The sealing of M403 25EAP measuring transducer for electronic calibration The sealing of M403 25EAP 1 measuring transducer for electronic calibration ...

Page 40: ...USER S MANUAL V line AdBlue 47xx xxx Enclosure No 12 The sealing of ADP1 L electronic calculator The sealing of Beta Control ADP1 T and ADP2 T electronic calculator ...

Page 41: ...UAL V line AdBlue 47xx xxx Enclosure No 13 The sealing of Beta Control ADPMPDx T and ADPMPDx T PWM electronic calculator The sealing of totalizing indicating device of the ADP1 T and ADP2 T electronic calculator ...

Page 42: ...USER S MANUAL V line AdBlue 47xx xxx Enclosure No 14 The sealing of totalizing indicating device of the ADPMPDx T and ADPMPDx T PWM electronic calculator ...

Page 43: ...USER S MANUAL V line AdBlue 47xx xxx Enclosure No 15 A location scheme verification marks on electromagnetic total counter case version 2017 ...

Page 44: ...USER S MANUAL V line AdBlue 47xx xxx Enclosure No 16 The sealing of UNIDATAZ CDC electronic calculator CPU unit with S3 switch and totalizer ...

Page 45: ...USER S MANUAL V line AdBlue 47xx xxx Enclosure No 17 The model marking on the V line R AdBlue 47xx xxx dispenser ...

Page 46: ...USER S MANUAL V line AdBlue 47xx xxx Enclosure No 18 The model marking on the V line R AdBlue 47xx xxx CA ...

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