Operation Manual / 4 Product description / TPS44-H.. - TPS52-H..
Figures
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© Copyright 2016 ABB. All rights reserved.
HZTL4037_EN
Revision A
August 2016
Figures
Fig. 1 Layout and function of the tur-
bocharger .................................. 6
Fig. 2 Warning plates on the turbo-
charger...................................... 8
Fig. 3 Position of the rating plate ......... 9
Fig. 4 Turbocharger transport ............. 11
Fig. 5 Removing the turbocharger ....... 13
Fig. 6 Inserting O-rings into bracket .... 14
Fig. 7 Inserting threaded rods into the
bracket ...................................... 15
Fig. 8 Requirements for threaded rods 15
Fig. 9 Placing the turbocharger on the
bracket ...................................... 16
Fig. 10 Layout and overview of the
speed measurement system ..... 26
Fig. 11 Fitting the speed sensor ............ 28
Fig. 12 Noise insulation, bellows ........... 30
Fig. 13 Cleaning the filter silencer ......... 41
Fig. 14 Cleaning the compressor cas-
ing, diffuser mechanically .......... 43
Fig. 15 Cleaning the nozzle ring, tur-
bine casing mechanically .......... 44
Fig. 16 Soaking contamination of the
turbine ....................................... 47
Fig. 17 Overview of assemblies ............ 62
Fig. 18 Removing the gas outlet casing 63
Fig. 19 Removing the air inlets .............. 64
Fig. 20 Removing the compressor
casing (1/2) ............................... 65
Fig. 21 Removing the compressor
casing (2/2) ............................... 66
Fig. 22 Press off the casing................... 67
Fig. 23 Do not loosen screw plugs ........ 68
Fig. 24 Removing the cartridge group
(1) ............................................. 69
Fig. 25 Removing cartridge group 2 ...... 70
Fig. 26 Rotating the cartridge group
and fitting the service support ... 71
Fig. 27 Removing the nozzle ring .......... 71
Fig. 28 Measuring clearance A and B ... 72
Fig. 29 Measuring nozzle ring
compression .............................. 73
Fig. 30 Fitting the diffuser ...................... 74
Fig. 31 Lifting the cartridge group and
rotating it by 90° ........................ 75
Fig. 32 Fitting the cartridge group ......... 76
Fig. 33 Installing the nozzle ring ............ 77
Fig. 34 Fitting the turbine casing ........... 78
Fig. 35 Rotating the turbocharger .......... 79
Fig. 36 Measuring clearances N and R . 80
Fig. 37 Fitting the gas outlet casing ....... 81
Fig. 38 Installing the air inlets ................ 82
Fig. 39 Overview of tightening torques .. 83
Fig. 40 Fitting the cover plate ................ 87
Fig. 41 Cover plate drawing .................. 88
Fig. 42 View of turbocharger with part
numbers .................................... 94