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ABB RMC-100, User Manual

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38

 | RMC-100|  2105552MNAE

 

Figure 3-10: Connecting multiple RMCs 

Figure 3-11

 illustrates how an Ethernet port supports connecting other ABB equipment. 

 

TCP/IP

network

Host 

System

With

PCCU

Ethernet 1

Ethernet 1

Ethernet 1

Ethernet 2

Ethernet 2

RMC 1

RMC 2

RMC 3

Summary of Contents for RMC-100

Page 1: ... ABB MEASUREMENT ANALYTICS 2105552MNAE Remote Modular Controller User Manual RMC 100 Measurement made easy ...

Page 2: ...erfaces 22 2 2 5 Power ports 23 2 2 6 Security switch 25 2 2 7 Reset button 25 2 2 8 Lithium battery switch 25 2 2 9 Super capacitor 26 2 3 Embedded software and data 26 2 3 1 Operating system 26 2 3 2 Applications 26 2 3 3 Configuration files 28 2 3 4 Customer data collection files 29 2 3 5 Log files 29 2 4 User interface 29 2 5 Secure service access interface 29 3 Installation 29 3 1 Site planni...

Page 3: ...Using the MMI port when using enclosures 52 4 3 Configure basic parameters 52 4 3 1 Configure the station 52 4 3 2 Change the LCD display 53 4 4 Configure serial communications 53 4 4 1 Configure serial communication ports 53 4 4 2 Enable serial port switched output power 56 4 5 Configure Ethernet network communication 56 4 5 1 Network modes 57 4 5 2 IP addressing 57 4 6 Configure the RMC for 1 Ne...

Page 4: ...n credits credit key 96 5 7 Verify the applications 97 5 8 Enable RMC for MQTT support 97 6 Configure security recommended 99 6 1 Access points 99 6 2 Communication interfaces 99 6 2 1 User enabled services 99 6 2 2 Open Transmission Control Protocol TCP ports 100 6 3 Denial of Service DOS threshold rates 101 6 4 Security guidelines 101 6 5 Configure bi level security with security switch 102 6 6 ...

Page 5: ...4 4 Determine device software part number version 183 8 4 5 Load the update software package 185 8 5 System restart 188 8 5 1 Restart type overview 188 8 5 2 Warm restart with the RESET button 189 8 5 3 Warm restart from the device loader 190 8 5 4 Warm restart from PCCU Entry mode 191 8 5 5 Warm restart from terminal mode 191 8 5 6 Cold restart from the device loader 192 8 5 7 Cold restart from t...

Page 6: ...le 3 1 Serial communications specifications 33 Table 3 2 COMM 1 and COMM 2 serial communication port pinouts 33 Table 3 3 Analog input pinouts 36 Table 3 4 Analog output pinouts 36 Table 3 5 Pulse input pinouts 36 Table 3 6 Digital I O pinouts 37 Table 3 7 TFIO modules 40 Table 4 1 USB cabling 46 Table 4 2 Ethernet cabling 48 Table 4 3 MMI cabling specifications 52 Table 4 4 Required station setup...

Page 7: ...Start Guide 2107023 RMC 100 Safety and Compliance 2107022 RMC 100 Startup guide 2105551 Wiring diagrams RMC Generic pinout User Drawing 2105617 RMC 100 AI to ABB 2600 T pressure transmitter User Drawing 2105593 RMC 100 COMM RS 485 to ABB XMV 267 269CS 266J W RTD User Drawing 2105579 RMC 100 to ABB FCB Coriolis meter User Drawing 2105592 Related documents TFIO Module User Manual 2101226 I O Interfa...

Page 8: ...c Equipment WEEE EU Directive 2012 19 EU ABB Industrial Automation Measurement and Analytics is committed to actively protecting the environment Do not dispose of WEEE as unsorted municipal waste Collect WEEE separately Participation in the management of WEEE is critical to the success of WEEE collection Do not mix electrical and electronic equipment with general household waste if it displays the...

Page 9: ...eline Only properly trained and authorized personnel should work in hazardous locations The device can be operated at high levels of pressure and with aggressive media Serious injury and or considerable material damage can be caused if this device is handled incorrectly WARNING Bodily injury Apply power only after the procedures are complete Technicians must perform the procedures in order plan in...

Page 10: ...16 lbs 0 824 kg Dimensions Width 7 56 inches 19 20 cm Height 8 31 inches 21 11 cm Depth 1 72 inches 4 37 cm Installed Depth On DIN rail 1 79 inches 4 55 cm Input Output 6 DI DO 2 PI 4 AI and 1 AO Maximum battery capacity 30 Ah Mounting DIN rail mounts on a wall or enclosure that meets the environmental ratings for the environment of the location Operating temperature 40 C to 60 C 40 F to 140 F whe...

Page 11: ...C22 2 No 60529 05 Degrees of protection provided by enclosures IP Code 2 Physical Description 2 1 RMC 100 housing A DIN rail mountable plastic housing packages the RMC electronic board and its components IMPORTANT NOTE The RMC must be installed on an interior wall or in an enclosure that meets the environmental ratings for the location See section 2 1 2 for information about ABB enclosures See sec...

Page 12: ...TFIO B I O module interface 5 COMM 1 connector 17 Analog output Analog Output AO 6 COMM 2 connector 18 Analog input Analog Input AI 7 Clip to hold the top to the housing base 19 Digital input output DI DO 8 RMC I O expansion connector future use 20 Micro SD card holder future use 9 LCD display assembly and 4 directional buttons 21 MMI port MMI 10 Vents 22 Ethernet 1 and 2 ports 11 TFIO cover 23 US...

Page 13: ...unding clips attached to the bottom of the electronic board The grounding clips fit through the base grounding slots to contact the DIN rail when mounted Be sure to ground the DIN rail 2 1 1 LCD display The display assembly consists of the graphic LCD display and the directional buttons that navigate through the display groups and associated variables The display parameters are read only The LCD s...

Page 14: ...irectional buttons control and display items from the LCD interface The button directions are up down left previous and right next Use the up and down buttons to view individual display items for a display group Use the left and right buttons to view the display groups By default the first annunciator displays the selected group The directional buttons do not allow any data entry 2 1 2 Enclosures ...

Page 15: ...ns have snap in connector terminals DANGER Serious damage to health risk to life Explosion Hazard Do not connect or disconnect connectors or their terminations while energized unless the area is known to be non hazardous Table 2 3 RMC 100 electronic board specifications Component Description Core processor Cortex A8 processor Operating speed 300 MHZ or 720 MHZ option at time of purchase Memory 256...

Page 16: ...Alternate charger Power source 14 5 Vdc to 15 5 Vdc Security switch On Off supported in combination with two configurable security code levels Lithium battery switch On Off supported with two configurable security code levels Time based stability 7 5 ppm parts per million 2 2 1 Processor and memory The RMC processor is available in two speeds 300 MHZ or 720 MHZ depending on the embedded software o...

Page 17: ...MI Proprietary Baud Rate 2 400 to 115 200 bps Manually configurable from the user interface Local serial communication RS 232 Available only on external weatherproof circular military type connector on ABB Xcore enclosures MMI to military cable required Part number 2101412 001 4 5 ETHERNET 1 ETHERNET 2 RJ 45 100 Mbps or 10 Mbps full duplex Supports auto negotiation uses standard or straight throug...

Page 18: ...ed port speed ranges from 2 400 bps to 115 200 bps 2 2 2 2 USB port The USB Type B port provides high speed serial communications between the RMC and equipment host systems or computers with USB interfaces The port supports local operator access through PCCU32 The USB port has two speed modes full speed and high speed The RMC automatically negotiates data transmission rates with the host system 2 ...

Page 19: ...connectors are available on all Xcore enclosures The port is factory configured to support local operator access using PCCU32 The supported port speed ranges from 2 400 bps to 115 200 bps IMPORTANT NOTE The MMI interface is included in the RMC design to support legacy systems Connections to the enclosure s military type connector require cable adapters to support RS 232 interfaces on older PCs or ...

Page 20: ...AI consists of an analog input point capable of handling voltage or current inputs The voltage range is 0 30 Vdc The current range is 4 20 mA Table 2 6 provides the analog input specifications Table 2 6 Analog input specifications Electrical specification each point Description Value AI mode Each AI point supports voltage or current mode operation configurable from the user interface Voltage Curre...

Page 21: ... accept a variety of input types 0 5 Vdc TTL input Open Collector Open Collector OC Open Drain Open Drain OD or dry switch type contact A Schmidt Trigger type gate provides input hysteresis for improved noise protection Each PI has a debounce filter configurable from the user interface For specific pinout information see section 3 5 5 3 Pulse input pinouts Table 2 8 Pulse input specifications prov...

Page 22: ...egin conducting 32 Vdc typical DO type Output type FET open drain OD DO Vdoutoc Open circuit voltage 0 Vdc DO Idoutcont Maximum continuous sink current 2 Adc DO Idoutpulsed Maximum pulse current 3 Adc for 5 seconds DO RdoutmaxON Max on resistance of MOSFET OD output to GND 0 1 Ω 2 2 4 TFIO expansion interfaces The RMC provides expansion interfaces to add modular I O The RMC has two TFIO interfaces...

Page 23: ...able terminal connector 2 POS screw termination Wire gauge 12 AWG to 22 AWG CHARGER EXT PWR Removable terminal connector 2 POS screw termination Wire gauge 12 AWG to 22 AWG IMPORTANT NOTE Select wire gauges based on the voltage and current requirements of the circuitry and the expected length of the wires The gauge differs for each application Figure 2 10 Power ports Figure 2 11 illustrates an exa...

Page 24: ...meet these requirements For additional details about requirements see section 3 1 Site planning and requirements Table 2 11 Power source requirements per mode Power mode Source type Requirement Description Battery mode Battery and charger Battery charger solar panel Nominal 12 Vdc 20 W or less The solar panel charger provides power to the RMC during daylight hours and recharges the battery when th...

Page 25: ...ks operating 5 A at 13 4 Vdc 2 2 6 Security switch The RMC has a security switch located between the TFIO A and B connectors Figure 2 13 Lift the cover over TFIO A and TFIO B to access the switch When the security switch is in the ON position PCCU requires security codes to connect with the device For security information see section 6 Configure security recommended Figure 2 13 Security switch 2 2...

Page 26: ... access The RMC OS supports Execution of the entire XSeriesG4 and XSeriesG5 suite of applications Backward compatible protocol transactions for all applications Battery condition metering Improved real time performance metrics The OS file system has a RAM file system and an eMMC embedded multimedia card data journaling file system The applications access the RAM file system which provides increase...

Page 27: ... SU X Coriolis SU X X API Liquid SU X X Nozzle SU X X NIST14 Gas SU X X NIST14 Liquid SU X X Wedge Gas SU X X Advanced Control Applications Gas Lift X X Oil Transfer Measurement X X Pad Controller X X PID Controller X X Valve Control X X Plunger Control X Plunger SU X Shutdown System X X Other applications Alarm System X X Analysis Trend File X X Batch Log X X Host Interface X X Holding Registers ...

Page 28: ...dit type for that application 5 Click Close The Application Licensing Management tab displays again 6 View available and surplus credits in the Device Credits window 7 View available credits in the Key Credits window IMPORTANT NOTE If the credits on the device or the key are insufficient or not of the required type call 1 800 442 3097 and choose Option 1 to purchase additional credits Request the ...

Page 29: ...plications configuration Calibration Data collection 2 5 Secure service access interface The Secure Shell SSH and Secure File Transfer Protocol SFTP on the RMC allow secure login access and file transfer capability for advanced service access SSH provides an encrypted communication channel which requires private key authentication for access to the controller Secure access is available for trouble...

Page 30: ...n external power source external power mode External power mode operation is 9 Vdc to 30 Vdc 5 A maximum RMC rating for ambient temperature without battery is Ta 40 C to 70 C 40 F to 158 F NOTICE Equipment damage A battery cannot be used when the RMC is in EXT PWR mode 3 2 Location specifications and design Install an RMC standalone on a DIN rail on an interior wall in an Xcore enclosure or in a c...

Page 31: ...missing or incorrect parts Inspect each item for damage RMC exterior LCD display optional equipment if purchased If there are any missing incorrect damaged parts or noticeable defects call the ABB main office number on the last page of this manual 3 5 Basic hardware installation This is an overview of a typical hardware installation For different installations call the ABB main office number on th...

Page 32: ...n 8 8 3 Remove the RMC from the DIN rail 3 5 3 Mounting when using an enclosure The Xcore enclosure has tags for wall mounting Figure 3 2 Mount the enclosure per field specifications The RMC is usually already mounted on an internal DIN rail inside the enclosure To use non ABB enclosures follow the vendor s mounting instructions Figure 3 2 Xcore enclosure top mounting tags and interior view Legend...

Page 33: ... data TX Transmit bus TBUS Transmit Receive BUS 8 Request to send RX Receive bus RBUS Not Used 9 Clear to send CTS Receive bus RBUS Not Used To wire the serial communication port IMPORTANT NOTE RMC user drawings display COMM wiring details for specific external devices See the Additional information section NOTICE Equipment damage Pin 1 VOUT or pin 3 Sw VOUT can power an external device on both CO...

Page 34: ...igure 3 4 Serial communication with radio equipment 3 5 4 2 Wire multiple peripheral measurement devices The controller serial communication serial communication COMM ports can connect to peripheral measurement devices such as multivariable transmitters Figure 3 5 shows the connection between one of the COMM ports and two multivariable transmitters In this example the COMM port is configured as an...

Page 35: ...o the device 1 Pry the terminal connector off the electric board with a slotted screwdriver 2 Trim the wire covering back inch 0 635 cm on each wire 3 Loosen the terminal connector screws for the correct pin according to I O tables 4 Insert the wires in the required pins If powering the device from the AI or the AO Use pin 1 PWR and pin 3 GND for devices attached to the AI Use pin 1 PWR and pin 4 ...

Page 36: ...ent damage Before connecting to pin 1 PWR verify that the external device is compatible with the input voltage at the CHARGER EXT PWR port Connection to an incompatible device can result in damage to the device Table 3 4 Analog output pinouts Output Pin Description 1 1 PWR loop power input 2 SNK current sink input 3 SRC current source output 4 GND ground Figure 3 7 Analog output pinouts 3 5 5 3 Pu...

Page 37: ...al I O pinouts 3 6 Connect expansion modules 3 6 1 Connect additional devices with Ethernet Multiple external devices such as an XFC XRC analyzer or an additional RMC can connect to the RMC Ethernet port IMPORTANT NOTE Each device that connects to an Ethernet port requires a valid IP address for TCP IP communications If the devices do not each have a valid IP address they cannot communicate over t...

Page 38: ...ure 3 10 Connecting multiple RMCs Figure 3 11 illustrates how an Ethernet port supports connecting other ABB equipment TCP IP network Host System With PCCU Ethernet 1 Ethernet 1 Ethernet 1 Ethernet 2 Ethernet 2 RMC 1 RMC 2 RMC 3 ...

Page 39: ...rt requires a TFIO installation kit that includes the cable to connect the TFIO modules to the RMC For additional information refer to the TFIO Module User Manual under Additional information Host System Other ABB devices such as XFC XRC and NGC TCP IP network Ethernet 1 Ethernet 2 10 100 BaseT Ethernet switch or hub Host system with PCCU Ethernet 2 Ethernet 1 10 100 BaseT Ethernet switch or hub D...

Page 40: ...ing pins depends on the external power supply connected to the CHARGER EXT PWR port J2 1 J4 1 and J4 3 on the TFIO valve control interface module and J1 1 J2 1 J3 1 J4 1 on the TFIO analog output module Before connecting to these pins verify that the external device is compatible with the input voltage at the CHARGER EXT PWR port 1 Attach the TFIO module to the DIN rail 2 Attach the TFIO interface...

Page 41: ...e appropriate power mode then continue to section 3 8 Enable lithium battery backup NOTICE Equipment damage The maximum input voltage for legacy TFIO modules is 12 Vdc IMPORTANT NOTE Externally fuse the power input for the load This consists of the equipment plus any external devices powered by the RMC The wire gauge should be appropriate in some applications a minimum of 16 AWG gauge is advisable...

Page 42: ...he battery dc power This procedure describes the connection of the battery to the BAT port or terminal Remove the BAT terminal connector to wire the battery cable before connecting the battery to the board The hardware required for a battery installation is One 12 volt SLA battery One battery cable included with ABB approved batteries Before installation inspect the battery cable and connectors fo...

Page 43: ... house Remove the CHARGER EXT PWR terminal connector to wire the charger cable before connecting the charger to the board IMPORTANT NOTE Call the ABB main office number on the last page of this manual for information about mounting the solar panel on the top or side of a building Exercise caution when handling the solar panel to avoid damaging it Do not place the solar panel where it is in shadows...

Page 44: ...he controller can receive power from an external power supply 9 to 30 Vdc Remove the CHARGER EXT PWR terminal connector to wire the power cable before connecting the power supply to the board WARNING Bodily injury To prevent injury only permit a licensed electrician to install Vac wiring IMPORTANT NOTE The external power supply must meet the specifications in section 3 1 3 All wiring must comply w...

Page 45: ...n of the real time clock The lithium battery backup switch is located between the TFIO ports and is accessible through a slot in the housing Lift the cover over the TFIO ports to view the switch settings The two settings are Enable The switch is on The lithium battery backs up the real time clock If power is lost or disconnected the real time clock continues to operate until the lithium battery is...

Page 46: ...hernet or MMI ports to establish local communication with the controller These ports are configured at the factory for local operator access Configure PCCU to use any of these ports To configure the controller connect to the preferred port establish a connection to the controller with PCCU and proceed to section 4 3 IMPORTANT NOTE External weatherproof local communication connectors USB Ethernet o...

Page 47: ...dow displays Figure 4 2 Figure 4 2 PCCU system setup USB communication 5 Select Serial port under PCCU Connect Method 6 Select the computer USB port that the cable connects to from the PCCU Com Port drop down list 7 Click Close 8 Click Entry on the PCCU32 toolbar to connect to the device When the connection is successful the PCCU32 Entry screen displays If the RMC calendar clock does not match the...

Page 48: ... Required cabling termination connectors or adaptors ABB part number Host system operator laptop or computer Straight through Ethernet CAT 5 cable with RJ 45 connectors at both ends 1681011 Maximum distance 100 meters 328 feet Network device Ethernet hub switch or router Other Totalflow devices additional RMCs flow computers and analyzers Local TCP IP communication over Ethernet requires correct I...

Page 49: ... verify the Ethernet configuration see section 4 2 2 1 Figure 4 5 illustrates Ethernet connections between a host system and the RMC For first time communication connect directly to any of the Ethernet ports or to the local network switch if one is used The example shows the RMC s default IP address 168 254 0 11 The laptop shows an example of a compatible IP address Use the default RMC IP address ...

Page 50: ...nection with the RMC using either the USB or MMI ports Establish a connection per section 4 2 1 Using the USB port before you start this procedure Skip this procedure if the Ethernet ports are already enabled To enable Ethernet 1 Launch PCCU and click Entry The navigation tree displays 2 Click View Expert to display PCCU in Expert Mode 3 Click Communications Networking 4 Select the State Enable ch...

Page 51: ...on the PCCU32 toolbar menu The System Setup window displays 5 Click TCP IP 6 Type the default IP address 169 254 0 11 into Network ID or IP under Connection Parameters Figure 4 8 Figure 4 8 PCCU setup for local Ethernet communication 7 Click Close 8 Click Entry on the PCCU32 menu bar to connect to the device The device s Entry screen displays when a connection is successful 9 Configure the control...

Page 52: ...e RMC calendar clock does not match the laptop s date and time a message displays to synchronize the date and time 9 Click Yes The RMC calendar clock synchronizes with the laptop date and time 10 Configure the RMC To use Ethernet complete steps in section 4 2 2 Using the Ethernet ports To use USB remain on the current MMI connection and proceed to section 4 3 1 Configure the station 4 3 Configure ...

Page 53: ... XSeriesG4 and XSeriesG5 To change the display to preferred settings on the Station Setup tab 1 Scroll down to the LCD Display Date Time Format Figure 4 10 Figure 4 10 LCD display date and time format 2 Select a Date Time Format mmddyy or yymmdd from the drop down list 3 Select a Date Separator slash dash or period 4 Select a Time Separator colon or period 5 Click Send to save the station settings...

Page 54: ...Figure 4 11 Add application to COMM port configuration The Add Modify Communication device and applications window displays Figure 4 12 Figure 4 12 Add Modify Communication devices and applications 5 Click a port COM1 or COM2 6 Select the appropriate application from the Select Application drop down list IMPORTANT NOTE The applications are for specific products If the external device is not an ABB...

Page 55: ... port name displays under Communication on the navigation tree The four LED lights are PWR RTS TXD and RXD The LED lights on the top of the communication module indicate that data is transmitting to TXD and received by RXD the RMC The PWR LED light is on if the RMC is powered on Figure 4 13 provides a communication configuration example to connect an ABB Totalflow product such as a multivariable t...

Page 56: ...iliary I O on the navigation tree 3 Click Digital Figure 4 15 The Digital tab displays Figure 4 15 Enable communication switched power 4 Click the Value cell on the Switched VOUT line to On for the correct port Switched VOUT 1 for COMM 1 Switched VOUT 2 for COMM 2 5 Click Send 4 5 Configure Ethernet network communication To configure the RMC for network communication determine the required network...

Page 57: ...eparate and therefore traffic on one is not visible on the other If one port is used to connect to the corporate WAN and the other port to a field network the field network traffic is isolated from the corporate network traffic Remote access to the RMC will require the IP address assigned to the Ethernet interface used to connect to the WAN Remote access to the devices directly connected to the RM...

Page 58: ...tworking tab screen The 1 Network mode simplifies IP parameter configuration especially in installations with multiple ABB devices The local field LAN switch the RMC 100 and any additional devices can be configured for and communicate through a single subnet This mode supports remote and local access to both the RMC and attached devices without the need of additional routing equipment on the field...

Page 59: ...e customer wide area network Local access to the RMC using Ethernet does not require disconnecting the RMC from the network You can connect to the unused Ethernet port while leaving the connection to the network intact IMPORTANT NOTE When the RMC is configured for network connection the default IP address is no longer available The laptop must have an IP address compatible with the new non default...

Page 60: ...device management and configuration daisy chained XIOs are also in switched mode Ethernet interfaces connected through the chain are combined into a single network their assigned IP addresses have the same common subnet in the example the generic subnet is represented by ZZZ and each device has a unique IP address on that subnet An RMC in 1 Network mode forwards traffic between the network and dai...

Page 61: ...can include more than 2 devices 4 6 4 Procedure to configure 1 Network mode To configure the RMC 100 as a 2 port switch 1 Network mode 1 Connect the Ethernet cable from the RMC to the network communication equipment hub switch router etc 2 Verify the Ethernet port LED is green the network Ethernet link is on 3 Start PCCU on the laptop 4 Configure the network parameters a Select Communications on t...

Page 62: ...populated after the restart 10 Ping the device from the WAN or field network The RMC should reply to the ping from the network 11 If connecting another device to the RMC 100 in daisy chain fashion configure the device with a unique IP address in the same subnet as the IP address configured on the RMC 12 Verify that you can reach the connected device by pinging its IP address 4 7 Configure the RMC ...

Page 63: ...emote access to the RMC through the port used for the network uplink but does not support access to any devices attached to the other port Attached devices remain isolated unless an external router is installed to provide communication between the two subnets Figure 4 22 shows the two logical subnets resulting from the 2 Network mode E1 LAN and E2 LAN Establish a remote connection to the RMC using...

Page 64: ... are each associated with a different network E1 LAN 5 and E2 LAN 6 in the callout The XIOs connected on RMC port E2 are no longer part of the network associated with RMC port E1 Each of the RMC Ethernet interfaces requires an IP address on a different subnet The figure shows generic IP addresses for each of the RMC Ethernet interfaces in two different subnets ZZZ for E1 and AAA for E2 IMPORTANT N...

Page 65: ...t LED is green the network Ethernet link is on 3 Configure the Ethernet mode a Select Communications on the PCCU navigation tree The Communications Setup tab displays b Select the Networking tab Figure 4 25 c Verify that the Ethernet Mode is set to 2 Networks The screen displays parameter fields for two interfaces since each port will be assigned to a separate network 4 Configure Ethernet interfac...

Page 66: ...figuration is correct If DCHP is enabled ensure the RMC has obtained its required IP parameters the IP parameter fields must be automatically populated after the restart 10 Ping the device from the WAN or field network The RMC should reply to the ping from the network 11 If connecting another device to the RMC 100 in daisy chain fashion configure the device with a unique IP address in the same sub...

Page 67: ...istance from the RMC in the same field RMC XIO communication is over Ethernet For additional details refer to the XIO User Manual or the individual guides for each application The XIO Interface or Ethernet Serial Passthrough Application Guides See Additional information for the links to these documents IMPORTANT NOTE The two configuration options for connection with the XIO XIO Interface and Ether...

Page 68: ...r the first time Define engineering units from the AO Calibration screen after calibration is complete These defined engineering units automatically display on the Analog Output tab Figure 4 29 Figure 4 29 Analog output configuration See section 7 2 Analog output calibration 4 9 4 Digital input and output configuration The six 6 DI DO ports support configurable input or output modes of operation C...

Page 69: ...rent value and the initial value 5 Click Send 4 9 5 Pulse input configuration Each pulse input has a debounce filter Without debounce the PI operates at a frequency range of 0 to 20 kHz With debounce the frequency range is 1 to 550 Hz To configure the pulse input 1 Click I O System on the navigation tree 2 Click Pulse Inputs Figure 4 31 Figure 4 31 Pulse input configuration 3 Click the Value field...

Page 70: ...o the documents 4 10 Configure directly attached TFIO interfaces To scan and transmit data using the TFIO modules the RMC TFIO interfaces must be enabled Connected TFIO modules are detected only when the interfaces are enabled This procedure describes how to enable the TFIO interfaces on the RMC Refer to the I O Interface application guide for additional details to configure and troubleshoot commu...

Page 71: ...up tab displays Figure 4 33 Figure 4 33 TFIO A Modules Setup 2 Click the TFIO Module List tab Figure 4 34 3 Verify all TFIO modules are connected and their type listed Figure 4 34 TFIO A Module List 4 If modules were installed in TFIO B select TFIO B Modules on the navigation tree The TFIO Bus Enable tab displays Figure 4 35 ...

Page 72: ... Enabled 6 Click Send The TFIO Bus Enabled screen clears and the navigation tree refreshes 7 Select TFIO B Modules from the navigation tree The TFIO Module Setup tab displays Figure 4 36 Figure 4 36 TFIO B Module Setup 8 Click the TFIO Module List tab 9 Verify all TFIO modules are connected and their type listed Figure 4 37 ...

Page 73: ...RMC LCD backlight is configurable Change default settings Figure 5 1 on the Station Setup tab Select one or more triggers that enable the backlight Select the trigger that turns the backlight on Define the number of seconds per timeout The backlight remains on for display activity during the timeout period LCD Backlight Status is a read only field that shows whether the backlight is off or on The ...

Page 74: ...e communication ports and communication equipment radio that it powers This reduces power consumption so the battery can recover Except for the remote communications the RMC still functions when the RMC power level stays at the specified voltage Leave RMCs with a 12 volt SLA battery at the default Remote Comm Cutoff Voltage setting of 11 9 volts RMCs powered with higher voltages for example with a...

Page 75: ...r of lines on the display is 8 Y location Lines 3 and 6 are separator lines Lines 7 and 8 are reserved for the annunciators Two pairs of lines are reserved for the display items with data units annunciators and plot optional lines 1 Y 0 2 Y 1 and 4 Y 0 5 Y 1 For both pairs the top line has a Y location of 0 The second line has a Y location of 1 These locations indicate position relative to the pai...

Page 76: ...voltage is below 2 5 Vdc A new lithium battery measures approximately 3 6 Vdc L C Low Charger displays if the RMC battery charging voltage is 0 4 Vdc or is less than or equal to battery voltage Exception Alarm Processing Display Application 1 The number that represents the Display Group The value above the Data High Limit value on the Display Item Setup screen The value below the Data Low Limit va...

Page 77: ...trol F Pump control MODBUS fault P Pump control disabled R Pump control Run S Pump control Stop X Pump control External Control Other Protocols C Local console protocol T Local terminal protocol or TESORO tank gauge a ADP protocol b Bluetooth listen n Network listen s ScaData protocol x X Frame host annunciator 5 4 1 Configure the number of display groups This procedure configures the number of di...

Page 78: ...display application specific values in section 5 4 3 Configure a display group Configure additional display groups for your scenario as required To establish the number of display groups 1 Click Display on the navigation tree to display the Setup tab Figure 5 6 Default Display setup 2 Type into Number of Display Groups the number of the groups to scroll and display on the LCD In this example type ...

Page 79: ...ows to set the scroll lock time Figure 5 7 Change default Display Setup 4 Click Send to save the changes The Setup screen displays the new number of display groups Figure 5 8 Figure 5 8 Display setup for two display groups 5 Expand Display on the navigation tree The navigation tree displays the new group with a default name Display Group 2 Figure 5 9 ...

Page 80: ...Default display group and items 7 Configure the new group in section 5 4 3 Configure a display group For more information click Help 5 4 2 Assign annunciators An annunciator is a display item on the LCD that indicates the status of a variable Assign an annunciator to an instantiated application on the RMC The default display configuration might already have annunciators assigned as in Figure 5 11 ...

Page 81: ...cations instances AGA3 1 IMPORTANT NOTE Assign up to eight annunciators to the applications An application must be instantiated before assignment If there are not enough available annunciators reassign default ones as necessary Figure 5 11 Default annunciator assignments To assign the applications to an annunciator 1 Click Display on the navigation tree 2 Click Annunciators The current annunciator...

Page 82: ...nd select an application from the dropdown list Repeat this step until you complete all necessary annunciator assignments Figure 5 13 Assign annunciator to application 4 Click Send to save the changes 5 Observe annunciators on the LCD An annunciator provides status or an alarm information For more information click Help ...

Page 83: ... RMC stores the display group setup in a file identified as the Group File Name Figure 5 14 This file name is Grp0000n dg where n is the number of the group This number increases incrementally for each additional group Figure 5 14 shows a display group created after the default group The group file name is Grp00002 dg and the default group description is Display Group 2 Change this to reflect the ...

Page 84: ...MC s measurement application instances AGA3 1 to display values from that application 3 Type the number of items to display for the group into Number of Displays Figure 5 16 In this example the number is 4 which adds two additional displays to the default 2 4 Click Include in Scroll List and select Yes to include the group in the scroll list Figure 5 16 Figure 5 16 Change default group setup ...

Page 85: ...with the new name Figure 5 17 Figure 5 17 Display group with user defined name 7 Click the new display group on the navigation tree to expand the folder The items defined for the group display on the navigation tree Figure 5 18 In this example four items display Configure the Spare items as necessary ...

Page 86: ...gister address that stores the value for that parameter The Display application obtains the value from that register and displays it on the LCD Match item names with actual application parameter names provided the number of characters does not exceed the maximum supported by the LCD Shorten parameter names as necessary IMPORTANT NOTE Each item uses two lines on the LCD display The first line is th...

Page 87: ...ay the register address for each parameter on that screen Figure 5 19 Determine application parameter and value to display 2 Determine the application register that stores the value of the parameter a Hover the mouse over the Volume Flow Rate s value on the Current screen Hold the cursor in place until the register address bubble displays Figure 5 20 Take note of the register address In this examp...

Page 88: ...gister address from the application current value screen IMPORTANT NOTE Register addresses for current values are also available on the Current Value screen Figure 5 21 Figure 5 21 Determine register addresses for the application s Current Values ...

Page 89: ...n and type the display item s new name In this example Flow Rate Figure 5 23 5 Click the field in the Register s Value column Type the item s Register address Use the value obtained in step 2 in this example 11 7 19 6 Type the number of seconds for the item to display into the Display Interval field The Display Interval default is zero 0 This example sets the interval to 5 seconds 7 Type the unit ...

Page 90: ...nd to save 9 Click Re read to refresh and update the screen with the changes The new display item name displays on the navigation tree In this example the display item reflects the name configured in the Item Setup screen Flow Rate Figure 5 24 Figure 5 24 Configured display item ...

Page 91: ...f the list remove all items then re add the items you intend to keep You cannot delete a group or item out of order 5 4 5 Configure the plot for a display item optional The plot view for a display item is optional Configure the plot after adding the display item The plot displays simultaneously with the display item Two options are available for the plot size Figure 5 25 Use a shorter display item...

Page 92: ...navigation tree Figure 5 26 Select display item 2 Click Plot to display the Plot tab Figure 5 27 Figure 5 27 Display item Plot screen 3 Click Annunciators or Plot and select 16X24 Plot or 8X48 Plot from the drop down list to set the plot size Figure 5 28 ...

Page 93: ... the drop down list Current live data Array previously collected data Vertical Bar current data displays in a vertical bar plot Horizontal Bar current data displays in a horizontal bar plot Table 5 3 Plot types and sizes Plot type 8 x 48 Plot size 16 x 24 Plot size Current Array Horizontal bar Vertical bar ...

Page 94: ...on and select an option Left or Right from the drop down list Figure 5 30 Figure 5 30 Select plot scroll direction 6 Click Line Width and type a number into the field or select one from the drop down list Figure 5 31 The larger the line width number the thicker the graph line ...

Page 95: ...00 95 Figure 5 31 Select plot line width 7 Click the following fields and select Yes or No from each drop down list Figure 5 32 Left Border Right Border Top Border Bottom Border Figure 5 32 Configure plot border display ...

Page 96: ...able the SSH SFTP services on the RMC 1 Click Communications on the navigation tree 2 Click Network to display the Network tab 3 Click SSH SFTP Service Port 9696 to enable the services 4 Click Send to save the configuration 5 Click the Ethernet tab 6 Click Network Adapter to enable Ethernet 7 Type valid network parameters into each of the fields IP Address Default Gateway and Subnet Mask See secti...

Page 97: ...down list Then click OK 6 Click Send to save the application 5 8 Enable RMC for MQTT support MQTT supports connection of the RMC 100 to a service provider or private cloud It may require authentication certificates for the device Consult with your IT administrator for configuration options or requirements when using certificates NOTICE Cybersecurity risk The RMC 100 is not an internet facing devic...

Page 98: ...s allows access to the MQTT configuration interface from a web browser Once configuration for MQTT is complete the REST service can be disabled for security Figure 5 35 Enable MQTT Service and REST Service on the RMC 100 4 Click Send 5 Refer to the How to Configure MQTT guide for further configuration details See Additional information for a link to the document ...

Page 99: ...Enabled Totalflow Local Read only Bi Level Security code authentication or Role base Authentication Role base Authentication RBAC USB port name Totalflow USB Enabled Totalflow Local Read only Bi Level Security code authentication or Role base Authentication Role base Authentication RBAC Ethernet 1 and 2 port name Totalflow TCP Disabled Totalflow TCP Read only Bi Level Security code authentication ...

Page 100: ...C Default TCP port User configurable Protocol using the port Description 9999 Yes Totalflow TCP Assigned to connections used for device monitoring configuration and data collection or polling PCCU WinCCU TDS and third party SCADA systems request these connections 65535 No Device Loader TCP Assigned to the device loader connections for device software update PCCU requests this type of connection 96...

Page 101: ...manual and in quick start guides and online PCCU help files Table 6 6 RMC security guidelines Recommendation Description Secure physical access to the device Control access to the device its internal components and connected peripherals Secure access with security switch Turn the onboard security switch on to enforce authentication through bi level security codes or RBAC See section 6 5 Configure ...

Page 102: ... the RMC by changing the default OFF position of the security switch and configuring bi level security codes IMPORTANT NOTE After this procedure is completed connection to the RMC is restricted to users with the correct security codes This procedure requires access to the RMC security switch If the RMC is installed inside an enclosure access to the interior of the enclosure is required To enable s...

Page 103: ...PCCU32 version 7 57 or later or in WinCCU do not prevent MODBUS access to the RMC 6 6 Configure Role Based Access Control RBAC Role Based Access Control Role Based Access Control RBAC is a feature within PCCU32 that allows an administrator to designate roles and control access levels to various applications and processes in the flow computer The G5 and newer flow computers and NGC devices support ...

Page 104: ...anced and Basic roles have decreasing levels of access rights The File Admin role has the access rights of the Basic role plus minimum rights required for sending and reading RBAC security files to and from G5 and newer devices The security files can upload to multiple flow computers for implementation 6 6 2 Set up and create a new RBAC security control file To set up a new RBAC security system Cr...

Page 105: ...curity File dialog displays 9 Navigate to the appropriate folder then rename the file as necessary Click Save IMPORTANT NOTE The Security Key displays at the top right corner of the Security Editor dialog This key displays n a will be generated on save before the security file is saved for the first time or after changes After saving a new security key is assigned and logged into the Security Log ...

Page 106: ...y the Security Editor dialog and click Add User 2 Type the user name into Name Figure 6 6 User Name and Password dialog box 3 Type the user password into Current Password Click OK The new user account displays on the list of users 4 Click Role beside the new user account and select the appropriate role from the drop down list IMPORTANT NOTE During the initial setup no customized roles exist Create...

Page 107: ...form any RBAC security functions on the port Enable Enable full security over the port to RBAC Keep records of access credentials and safeguard them If the administrator name or password are lost you must reset the device with the factory default configuration to access it If you restore the factory defaults it deletes all data and the running configuration See section 8 5 8 for additional details...

Page 108: ...or Expert view to configure or override communication port security 1 Launch PCCU and click Entry The navigation tree displays 2 Click the communication port on the navigation tree 3 Select Enabled or Enable by Security Switch from the Authentication drop down list Figure 6 9 4 Click Send 5 Repeat steps 1 through 4 for each of the communication ports Figure 6 9 Enable communication port authentica...

Page 109: ...etup on the toolbar or click Operate Setup System Setup 2 Set the defaults in the Auto Connect section Figure 6 11 a Select Entry Collect or Initial Connect Click Help for additional details b Select Use Default Role Based Access Control credentials c Type the user name into Default Role Based Access Control Username d Type the password into Default Role Based Access Control Password Figure 6 11 S...

Page 110: ...s See the SSH and SFTP service overview topic in PCCU online help for instructions to establish read only SFTP connections Table 6 8 Security keys Account Name Access privileges Default keys Access Totalflow user Only SFTP access Read only Totalflow user private key The following folders and their contents are available for download Crash Dumps Flash Main Totalflow application App Factory configur...

Page 111: ...ware to establish SFTP connections with the device FileZilla Latest PCCU from ABB Download PCCU from www abb com upstream The private keys for developer or tech support accounts and their respective passphrases for SFTP To change the keys for the first time request the default keys from ABB Otherwise use previously updated keys IMPORTANT NOTE There are other options for the third party software Pu...

Page 112: ...112 RMC 100 2105552MNAE Figure 6 12 PuTTYgen Key Generator 3 Move the mouse to the Key blank field per the image below Hold the mouse over that field to prevent delays in key generation ...

Page 113: ...2105552MNAE RMC 100 113 Figure 6 13 PuTTYgen Key Generator Key blank field 4 Allow the program to generate the new key The progress bar reaches 100 The Key field displays the new public key ...

Page 114: ...00 2105552MNAE Figure 6 14 New public key 5 Accept the key description in Key comment or type a new one into the field 6 Create a strong private passphrase and type it into Key passphrase and Confirm passphrase ...

Page 115: ...2MNAE RMC 100 115 Figure 6 15 New private key comment and passphrase 7 Click Save private key Figure 6 16 IMPORTANT NOTE The PuTTY Key Generator generates the private key but does not display it on the screen ...

Page 116: ...e The private key file has a ppk extension Use this new private key and its passphrase to access the accounts after an update to the public key Figure 6 17 Select location to save private key file 9 Click Save The file browser closes 10 Right click the text in Public key for pasting into OpenSSH authorized key file Click Copy Figure 6 18 ...

Page 117: ...2MNAE RMC 100 117 Figure 6 18 Copy public key from the Key field IMPORTANT NOTE If the public key text is not highlighted right click the text and click Select All Figure 6 19 Then click Copy to copy the key ...

Page 118: ...118 RMC 100 2105552MNAE Figure 6 19 Select generated public key text IMPORTANT NOTE Do not click Save public key on the PuTTY Key Generator dialog Figure 6 20 ...

Page 119: ...r the key update operation with either the newly created private key or the previous set of private keys for developer and tech support accounts The key generation is complete A key file with the ppk extension stores the new private key A corresponding public key text file has one of the two names above IMPORTANT NOTE Follow steps 1 through 12 for each key to generate new user and root keys 6 7 3 ...

Page 120: ... Connect the RMC device to the network or to the laptop or PC if the Ethernet connection is local Keep the serial or USB connection open 10 Launch the FileZilla application 11 Click Open the Site Manager The Site Manager dialog displays Figure 6 22 12 Configure the General tab parameters Host Type the device s IP address Port Type 9696 Protocol Select SFTP SSH File Transfer Protocol from the drop ...

Page 121: ... Type the passphrase into Password Figure 6 23 Use the passphrase provided by ABB or update the key and create your own passphrase 16 Click OK The laptop issues a warning the first time it tries to connect to the device Figure 6 23 Figure 6 23 Type private key passphrase password ...

Page 122: ...Site on the left and the device Remote site on the right Figure 6 25 Figure 6 25 FileZilla New Site window 18 Navigate to the directory containing the newly created public key text file on the left and open it 19 Navigate to the Flash AppData ssh directory on the Totalflow device on the right and open it The device updates the keys only if it finds them in them in the specified directory ...

Page 123: ...2105552MNAE RMC 100 123 Figure 6 26 Open the Flash AppData ssh directory 20 Right click on the new public key file in the Filename window and select Upload from the drop down list ...

Page 124: ...00 2105552MNAE Figure 6 27 Upload public key from laptop to device 21 Verify that the file copied to the Flash AppData ssh directory The name of the file displays under that directory when the upload is complete ...

Page 125: ...ntry Mode screen The navigation tree displays 24 Click View Expert Then click Yes to close the warning dialog that displays 25 Click the Station ID at the top of the navigation tree The Station Setup tab displays 26 Scroll down and click the System Shutdown then Reset Value field Select Yes from the drop down list 27 Click Send The device restarts and the FileZilla STFP connection closes ...

Page 126: ...Port Type 9696 Protocol Select SFTP SSH File Transfer Protocol from the drop down list Logon Type Select Key file from the drop down list User Type the user required per account type For the Totalflow user account type totalflow For the developer or tech support accounts type root 4 Click Browse to locate and select the newly created private key 5 Click Connect 6 Type the private key passphrase in...

Page 127: ...ibration equipment A calibrator simulates the external device attached to the controller AI during analog input calibration The calibrator applies the signal voltage or current values that would otherwise come from the external device NOTICE Equipment damage Verify that the voltage or current values from the calibrator do not exceed the acceptable analog input ranges Verify that the signal is the ...

Page 128: ...ernal device with a measurement range of 0 to 1500 PSI and an output signal range of 1 to 5 Vdc Set the calibrator to voltage values within this signal range to simulate the external device Apply voltage values of 1 Vdc 3 Vdc and 5 Vdc for the 3 point calibration as shown in Table 7 2 1 Connect the PC or laptop with PCCU32 to the controller 2 Launch PCCU32 and click the Entry icon on the toolbar 3...

Page 129: ...le shows the request for AGA3 2 IMPORTANT NOTE The calibration mode automatically places active measurement applications on hold This is not required for I O calibration The calibration navigation tree in Figure 7 3 shows four AGA3 applications The checkmark indicates that they are all in Hold mode Pop ups display to remove applications from hold Accept them all These requests display one at a tim...

Page 130: ...avigation tree to expand it Then click Analog Inputs The Analog Input 1 tab displays Figure 7 4 Figure 7 4 Analog Input 1 default calibration values 8 Click another Analog Input tab if necessary to calibrate 9 Select either 3 Point or 5 Point calibration from the Calibration drop down list Figure 7 5 10 Verify that only the Zero Input and Low Cal Point buttons are enabled and highlighted The syste...

Page 131: ...ut 1 3 point calibration 11 Click Range The Analog Input 1 Range dialog box displays Figure 7 6 Figure 7 6 Analog Input 1 Range entry 12 Type the external device measurement range into the entry field 1500 for this example and click OK Figure 7 7 ...

Page 132: ...ly 1 Vdc 14 Click Low Cal Point The Enter Low Calibration Value dialog box displays Figure 7 9 15 Wait for the Current Reading field value to stabilize This value should match or be close to the signal value from the calibrator 1 Vdc IMPORTANT NOTE The Current Reading value is also displayed in the Current Value field The term current used in these fields do not reflect values for electrical curre...

Page 133: ...or type an appropriate value for your scenario This example uses 0 for a 0 1500 PSI measurement range A voltage value of 1 Vdc represents 0 PSI Figure 7 10 Default low calibration value for measurement range 17 Click OK The Reading column updates to reflect the signal value associated with the low value of the range Figure 7 11 ...

Page 134: ...t The Enter 100 Calibration Value dialog box displays Figure 7 12 20 Observe the value in the Current Reading field When it stabilizes this value should match or be close to the signal value from the calibrator 5 Vdc 21 Type the high range value in the field 1500 for this example and click OK Figure 7 12 User defined high value The Reading column updates to reflect the signal value associated with...

Page 135: ... Cal Point The Enter 50 Calibration Value dialog box displays with the target mid value automatically calculated In Figure 7 14 the box displays 750 000 This is the mid value of 1500 24 Wait for the value in the Current Reading field to stabilize This value should match or be close to the signal value from the calibrator 3 Vdc Figure 7 14 User defined mid calibration value 25 Click OK The Calibrat...

Page 136: ...brated value based on the defined range Figure 7 16 IMPORTANT NOTE After calibration is complete the Current Value field displays range values not voltage values Figure 7 16 Calibrated AI 1 example voltage mode 27 Remain in the calibration screen and keep the calibrator connected to the AI 28 To verify the calibration proceed to section 7 1 4 Verify analog input calibration ...

Page 137: ... Set the calibrator at current values within this signal range to simulate the external device Use voltage values of 4 mA 12 mA and 20 mA for the 3 point calibration as shown in Table 7 2 To calibrate the analog input with 3 points 1 Connect the calibrator to the AI per section 7 1 1 Connect calibration equipment 2 Connect the PC or laptop running PCCU32 to the controller 3 Launch PCCU32 and click...

Page 138: ...RTANT NOTE The calibration mode automatically places active measurement applications on hold This is not required for I O calibration The calibration navigation tree in Figure 7 19 shows four AGA3 applications The checkmark indicates that they are all in Hold mode Pop ups display to remove each application from hold Accept them all Requests display for each application one at a time until the last...

Page 139: ...ake application out of hold mode 8 Click OK for each of the applications on hold The calibration dialog stops displaying after the last application is out of hold 9 Click the Analog Input 2 tab The Analog Input tab screen displays with default values Figure 7 20 ...

Page 140: ...t from the drop down list Figure 7 21 11 Verify that only the Zero Input and Low Cal Point buttons are enabled and highlighted The system enables the buttons in the order required for the calibration Figure 7 21 Analog Input 2 tab with default values 12 Click Range The Analog Input 2 Range dialog displays Figure 7 22 ...

Page 141: ...t 2 Range 13 Type the external device measurement range into the entry field In this example 1500 Figure 7 23 Figure 7 23 User defined Analog Input 2 Range 14 Click OK The values in the Target column of the table update to reflect the new range Figure 7 24 ...

Page 142: ...d across the AI s internal resistance or impedance The internal resistance is approximately 250 Ω See analog input specifications for current mode AIs in Table 2 10 For the required 3 point current calibration values of 4 12 and 20 mA the displayed voltage should be approximately 1 3 and 5 0 Vdc respectively To determine voltage values for different current inputs multiply the current value by 250...

Page 143: ...he low value of the signal range For example if the signal range of the external device is 4 to 20 mA apply 4 mA 17 Observe the value in the Current Reading field Figure 7 26 The expected voltage value for a 4 mA input is approximately 1 Vdc 0 004 250 1 Vdc 18 Accept the default low range value of 0 ...

Page 144: ... 7 26 Low calibration value reading 19 Wait for the Current Reading to stabilize and click OK The Reading column updates with the reading for the user defined low range value Figure 7 27 Figure 7 27 Analog Input 2 low value reading ...

Page 145: ...in this example Figure 7 28 High 100 Calibration value entry field 22 Adjust the calibrator to apply the high value 100 of the signal range For example if the signal range of the external device is 4 to 20 mA apply 20 mA 23 Observe the value in the Current Reading field Figure 7 29 The expected voltage value for a 20 mA input is approximately 5 Vdc 0 02 250 5 Vdc ...

Page 146: ...igh 100 calibration value reading 24 Wait for the Current Reading value to stabilize Then click OK 25 Verify that the Reading value column updates for the high range value Figure 7 30 Figure 7 30 Analog Input 2 High 100 range value reading ...

Page 147: ... the calibrator to apply the mid range value 50 of the signal range For example if the signal range of the external device is 4 to 20 mA apply 12 mA 28 Observe the value in the Current Reading field Figure 7 31 The displayed voltage value for 12 mA is approximately 3 Vdc When the value stabilizes click OK Figure 7 31 Mid 50 calibration value 29 Click OK when the Calibration Complete message displa...

Page 148: ...plete 30 Verify that the Entry Reading and Target values update and the Current Value field displays the calibrated value based on the defined range Figure 7 33 In this example the input signal from the calibrator is 12 mA This value represents 750 PSI ...

Page 149: ...I and verify that the value in the Current Value field reflects the expected calibration range values The instructions in this procedure apply to both current and voltage modes The example in these instructions is current mode IMPORTANT NOTE Perform this procedure immediately when calibration completes for each AI Verify that the calibrator is set to the correct signal type To verify the analog in...

Page 150: ...verification 3 Adjust the calibrator to apply the high 100 value of the signal range 4 Wait for the value in Current Value to stabilize Figure 7 35 5 Verify that Current Value displays a value equal or close to the target range high 100 value Figure 7 35 ...

Page 151: ...ect the external device when calibration successfully completes for all AIs 7 1 5 Repeat calibration in case of errors The calibration might not be correct if the displayed values are invalid or do not stabilize Perform this procedure before recalibrating To set the AI back to default factory values 1 Click Close to exit calibration 2 Click the Entry icon on the PCCU toolbar 3 Click I O System on ...

Page 152: ...ory from the Calibration drop down list for the appropriate AI Figure 7 37 Figure 7 37 Reset AI calibration back to factory defaults 5 Click Send 6 Repeat the calibration procedure in section 7 1 2 Analog input calibration voltage mode or section 7 1 3 Analog input calibration current mode ...

Page 153: ...AO signal is measured with or without the external device attached to the AO When the AO has no external device no load the ammeter connects based on the mode either across the source and ground pins or across the sink and ground pins Connect the ammeter in series with the device to measure the AO with the external device attached with load IMPORTANT NOTE The procedures in this manual describe the...

Page 154: ...nnect the PC or laptop running PCCU32 to the controller Launch PCCU32 and click the Entry icon on the toolbar 2 Click the Calibrate icon on the toolbar The Analog Input 1 screen displays with a request take an application tube out of HOLD See Calibration dialog box in Figure 7 40 IMPORTANT NOTE The displayed screen after entering calibration mode depends on the last I O calibration type This proce...

Page 155: ...ation dialog box repeats the request for the next application In this example the AGA3 3 tube Figure 7 41 Figure 7 41 Calibration request to take additional application out of hold mode 4 Click OK for this and all additional requests The calibration dialog stops displaying after the last application is out of hold ...

Page 156: ...lick Onboard I O then Analog Output in the navigation tree The Analog Output screen displays in Auto Mode Figure 7 42 Analog Output auto mode 6 Click Manual Mode Figure 7 43 The Calibration and Engineering Units buttons activate ...

Page 157: ...3 Analog output manual mode 7 Click Low in the Calibration mA column The Enter Measured Value dialog displays Figure 7 44 Display low AO measured value entry box 8 Check the reading on the ammeter The value should be approximately 4 mA ...

Page 158: ...ntry field Figure 7 45 Figure 7 45 Type low AO measured value 10 Click OK The Calibration Low value field displays the measured value Figure 7 46 Updated low AO measured value 11 Click High in the Calibration mA column The Enter Measured Value dialog displays Figure 7 47 ...

Page 159: ...e entry box 12 Check the ammeter reading The displayed value should be approximately 20 mA 13 Type the ammeter s measured value into the entry field Figure 7 48 Figure 7 48 Type high AO measured value 14 Click OK The Calibration Complete message displays Figure 7 49 ...

Page 160: ...50 The mA field displays the high value of the AO signal This is 20 mA or 100 of the output signal IMPORTANT NOTE The Eng Units field value matches the mA field value when the Engineering unit range is the default 4 20 mA With non default ranges see section 7 2 3 Define engineering unit range the Eng Units field value is different from the AO signal value ...

Page 161: ...brated AO example 16 Type different values into the FS or mA fields to verify the calibration The controller produces the specified current output at the AO For example a Select the mA field The Enter Value for AO mA box displays Figure 7 51 ...

Page 162: ...lue for AO ma entry field b Type a value from the 4 mA to 20 mA range For example 8 mA Figure 7 52 Figure 7 52 Type new value for AO current in mA c Click OK The mA field updates to reflect the typed value and the RMC produces 8 mA at the AO Figure 7 53 ...

Page 163: ...t values but in user specified units The values represent engineering units scaled across the 4 20 mA range For example the default output range can represent a pressure measurement value range of 0 to 100 PSI where 4 mA represents 0 and 20mA represents 100 The engineering units and range associated with the analog outputs depend on the external device specifications or the application driving the...

Page 164: ...ield 3 Type the value that represents zero 0 or the low end of the range In this example the low value is 0 PSI Figure 7 55 Figure 7 55 Type engineering unit range low value 4 Click OK 5 Click High in the Engineering Units column Figure 7 56 The Enter High Value dialog displays ...

Page 165: ...ld 6 Type the value that represents the full scale or the high end of the range into the entry field In this example the high value is 100 PSI Figure 7 57 Figure 7 57 Type Engineering unit range high value 7 Click OK The Engineering Unit values update to the user defined range Figure 7 58 ...

Page 166: ...ser defined engineering unit range 8 Type different values into the FS or mA fields and verify that the Eng Units field reflects values based on the defined range For example a Click the FS field The Enter Value for AO FS dialog displays Figure 7 59 ...

Page 167: ... 7 60 Figure 7 60 Type 50 of full scale AO 9 Click OK The FS field reflects 50 and the Eng Units field reflects the half scale value of the 0 100 PSI range 50 PSI Figure 7 61 IMPORTANT NOTE The AO current value at 50 of the full scale is 12 mA see mA field in Figure 7 61 For AO current values at other percentages of full scale see Table 7 2 ...

Page 168: ...s register on the Analog Output screen For more information about configuring the controller to drive the AO from a register or another application contact technical support at the phone number on the last page of this manual 8 Service and maintenance The Service and maintenance chapter provides Standard maintenance procedures including software backup restoration and upgrade Instructions to remov...

Page 169: ...a files to other systems for safekeeping or import into customer databases as necessary Saved configuration files preserve the configuration of all the applications operating in the controller Save the configuration in a location separate from the controller to restore or reuse This can save a considerable amount of time if configurations are complex and avoids having to configure a controller fro...

Page 170: ... to be collected 7 Click Collect 8 Click Close to close the output screen if it displays 9 Click Close to exit the Collect screen 10 Navigate to the collected data file on your laptop IMPORTANT NOTE The data file might be in a default or user defined location based on the PCCU directory path setup Figure 8 3 The path for collected data is the Data File Path The default location for data or laptop ...

Page 171: ...2105552MNAE RMC 100 171 Figure 8 3 Data file path a Open File Explorer b Navigate to the data file path Figure 8 4 c Locate the data file The data file is named with the device s station ID ...

Page 172: ...ost up to date configuration you must update the startup configuration first and then save it on a laptop or PC You can use backup configuration files to restore service in the event of equipment failure part replacement or to replicate the configuration in other devices IMPORTANT NOTE tfData and tfCold warm and cold are terms used to refer to the running and startup configuration respectively 8 1...

Page 173: ...eed to section 8 1 2 2 Save the startup cold configuration to the PC or laptop 8 1 2 2 Save the startup cold configuration to the PC or laptop This procedure saves the startup cold configuration from the device to a laptop or PC using the 32 Bit Loader This requires a separate connection established from the loader not from entry mode IMPORTANT NOTE If calibration files are in the startup configur...

Page 174: ...k Connect When the controller connects the main loader screen displays Figure 8 9 IMPORTANT NOTE Click Help on the 32 Bit Loader screens for additional details Figure 8 9 Device loader 5 On the loader screen click Services on the menu bar Then click Save Figure 8 10 The Save Software From Device dialog displays Figure 8 11 ...

Page 175: ...2105552MNAE RMC 100 175 Figure 8 10 Device loader Save service Figure 8 11 Save Software from Device Dialog 6 Click the Config checkbox Clear the other checkboxes Figure 8 12 ...

Page 176: ...der 7 Click Start The Save As window displays Figure 8 13 Default destination folder to save configuration PackageDir 8 Type the file name and click Save The loader assigns the pkg extension automatically The default location is the PackageDir folder in the PCCU installation directory ...

Page 177: ...ame from the device and that it successfully copied to the correct destination folder Figure 8 14 Loader status logs config file save successful 10 Click Close on the Save Software From Device window to return to the loader main screen 11 Click Close to exit the device loader 12 Locate the saved package in the destination folder The file name format is user defined name pkg Figure 8 15 ...

Page 178: ... 1 Collect data to collect the measurement data and avoid data loss It might be necessary to preserve the existing configuration if technical support needs to troubleshoot configuration issues If necessary perform the procedures in section 8 1 2 1 Update the startup cold configuration and section 8 1 2 2 Save the startup cold configuration to the PC or laptop To restore the device configuration fi...

Page 179: ...11 Verify that the Device field displays the new configuration package information 8 3 Use the configuration from another RMC This procedure uses the device loader to copy a configuration saved from one controller to another unit Use this procedure when the configuration in several controllers is similar IMPORTANT NOTE Do not use calibration data in a configuration package that was generated from ...

Page 180: ... Tainted results Do not select the calibration configuration in the Package field if the configuration package came from another RMC Calibration files from a different device corrupt the last calibration records and skew the results Only restore calibration files to the unit that created them 9 Click Send 10 View the status messages in the Loader Status logs to verify that the package was sent suc...

Page 181: ...upstream Software packages have a base part number followed by 3 digits to indicate the build version of the package For example the number of the Standard RMC package containing both OS and Flash is 2105452 A package numbered 2105452 029 reflects build version 29 of that package type Typically the latest version is the only one available but if there are additional versions on the site select the...

Page 182: ...ocate and select the Downloads tab Figure 8 19 RMC product page Downloads 4 Scroll down the Available Documents navigation tree left locate and select Software Figure 8 20 Locate available RMC software 5 Locate desired software and select the ZIP icon to download on your local PC laptop ...

Page 183: ...ers of the software from PCCU You might need this information to determine if updates are necessary or when ABB technical support requests them during troubleshooting To determine the current software on the device 1 Connect to the device in PCCU entry mode 2 Select the Station ID at the top of the navigation tree It displays the Station Setup screen 3 Select the Registry tab Figure 8 22 4 View an...

Page 184: ... the standard RMC speed 720 MHZ and its associated flash part number Figure 8 23 Determine RMC processor speed IMPORTANT NOTE Software part number version information is also available from the loader The loader screens use App to refer to the flash Note that the OS part number is the same for both Standard and LITE options indicated by OS RMC RMC LT onscreen See Figure 8 24 ...

Page 185: ...u have questions or need assistance NOTICE Service disruption The update of the RMC s embedded software requires the shutdown of the Totalflow application Flash This will interrupt device operation If possible perform upgrade within an authorized maintenance window Follow your company guidelines for the appropriate process for system shutdown and upgrade IMPORTANT NOTE Ensure device and measuremen...

Page 186: ...assumes you have downloaded and unzipped the correct software package for your system Locate the package on the PC Laptop used to connect to the RMC for the upgrade To update the RMC software 1 Launch PCCU32 and click the 32 Bit Loader icon in the toolbar A message to remind you to back up the data and configuration displays 2 Click Yes 3 Verify or type the connection setup parameters into the ent...

Page 187: ... any other unnecessary items in the package 9 Click Send 10 View the status messages in the Loader Status Logs field When the update is complete the Device info updated message displays indicating that the software has been sent and activated successfully IMPORTANT NOTE Updates to the main application App might require an update to PCCU32 In these cases download a new version of PCCU32 Review embe...

Page 188: ...is in section 8 1 Preserve data and configuration 8 5 1 Restart type overview There are several ways to restart an RMC Restarts can be manually triggered or performed automatically after software updates power removal or other system events Perform manually triggered restarts onboard or from the user interface PCCU Table 8 3 describes device restarts Review the implications of each restart type ca...

Page 189: ...To back up before restart follow procedures in section 8 4 5 Load the update software package 8 5 6 Cold restart from the device loader 8 5 7 Cold restart from terminal mode Factory restart The device Shuts down all applications Deletes the running configuration and repopulates it using the factory configuration Restarts with factory defaults Manual trigger Use Factory Restart when it is necessary...

Page 190: ...estarting IMPORTANT NOTE If the RMC seems does not restart press and hold the Reset button for eight seconds 8 5 3 Warm restart from the device loader This procedure performs the warm restart from the 32 bit loader The procedure can be performed while on a local or remote Loader connection The procedure causes the device to restart with the running warm configuration To complete a warm restart fro...

Page 191: ...artup Shutdown Figure 8 31 5 Select Yes from the System Shutdown then Reset drop down list 6 Click Send 7 Click OK to confirm Figure 8 31 Warm restart on the Station Setup tab Expert view 8 5 5 Warm restart from terminal mode This procedure performs the warm restart from the terminal mode It causes the device to restart with the running warm configuration Follow this procedure remotely or while ph...

Page 192: ...cold configuration NOTICE Loss of data Perform the procedures in section 8 1 Preserve data and configuration before a cold start This avoids loss of the data and the need for a complete system reconfiguration If the startup cold configuration does not have the latest network connection configuration the restart causes loss of network connectivity Updating the startup configuration tfCold avoids lo...

Page 193: ...tart requires you to type a command NOTICE Loss of data Perform the procedures in section 8 1 Preserve data and configuration before a cold start This avoids loss of the data and the need for a complete system reconfiguration If the startup cold configuration does not have the latest network connection configuration the restart causes loss of network connectivity Updating the startup configuration...

Page 194: ... NOTICE Loss of data A restart with factory defaults deletes all data and previous configurations Current startup and running configurations are lost Network communication parameters are overwritten with factory defaults as well Perform the procedures in section 8 1 Preserve data and configuration before restoring factory defaults We do not recommend triggering the restart remotely on a network co...

Page 195: ...try for the portion of the hour that accumulated since last hourly entry The RMC then advances to the newly defined data flow record boundary and maintains the day s data in the newly defined boundary Example If present time is 4 55 p m and clock changes to 5 05 p m of the same day the entry reflects only a 55 minute average accumulation Then a new flow record is written based on a 55 minute accum...

Page 196: ...MPORTANT NOTE Pry terminal connectors off the electronic board with a slotted screwdriver 1 For battery mode a Remove the CHARGER EXT PWR terminal connector b Remove the BAT port terminal connector green connector 2 For external power mode remove the CHARGER EXT PWR terminal connector 8 7 2 Reconnect power to the controller Follow this procedure to reconnect the power port terminal connectors or t...

Page 197: ...e removal of terminal connectors from the RMC 8 8 1 Replacement and spare parts list Table 8 5 provides the part numbers for spare parts used with the RMC Table 8 5 RMC replacement and spare parts Part Name Part Number RMC housing base 2105347 XXX RMC housing cover 2105349 XXX RMC electronic board 2105023 XXX Display assembly 2105041 XXX Lithium battery 1487010 XXX Communication module 2105236 XXX...

Page 198: ...the housing cover from the base 1 Remove terminal connectors from power ports according to section 8 7 1 Remove power from the controller 2 Remove terminal connectors from I O and COMM ports 3 Remove serial communication modules 4 Remove cables from communication ports USB Ethernet or MMI 5 Remove TFIO modules from the TFIO A and B interfaces if used 6 Remove the RMC from the DIN rail according to...

Page 199: ...2 4 Grasp the existing battery on each side and pull from the bracket 5 Insert a new lithium battery into the bracket Observe the polarity of the lithium battery and the battery bracket 6 Remove power from the controller according to section 8 7 1 7 Reinsert the housing cover into the base 8 Reconnect terminal connectors to I O and COMM ports 9 Reinsert serial communication modules 10 Reconnect ca...

Page 200: ...me consuming manual reconfiguration of the controller If it requires a full software restoration the operating system and firmware must be the same as in the replaced board Verify that all software is included in the backup package all software is saved not only the configuration To remove and replace the board 1 Perform the procedures in section 8 1 Preserve data and configuration Verify that all...

Page 201: ...if used 7 Remove the RMC from the DIN rail according to section 8 8 3 8 Remove the housing cover a Remove the four screws holding the display assembly board on the mounting standoffs b Lift the display assembly board from the mounted standoffs and gently remove the LCD connector from the connector on the electronic board c Press the new LCD connector gently onto the connector on the electronic boa...

Page 202: ...ion describes how to add serial port capacity to the RMC using the MOXA Module an Ethernet serial converter The module connects to the RMC through Ethernet and to the external measurement devices on its serial ports Serial communication traffic is carried over the Ethernet connection transparently From the RMC s perspective communication with the peripherals on MOXA is as if they were connected di...

Page 203: ...e Consult MOXA documentation for details to enable the Ethernet interface on the module Network IP Parameters Do not enable DHCP Change default IP parameters for valid IP parameters and restart the interface In PCCU Entry mode on the navigation tree select Communications then the Networking tab Enter valid IP parameters obtained from the network administrator They must be on the same subnet as the...

Page 204: ...lock 192 168 0 0 to 192 168 255 255 The assigned subnet mask for this block is 255 255 0 0 3 Use an Ethernet cable to connect the laptop Ethernet port to the module s Ethernet port 1 4 Launch the web browser on the laptop and direct the browser to the module s default IP address 192 168 127 254 The main configuration page displays 5 Configure the network parameters a Click Network Settings on the ...

Page 205: ... that there is a response 10 3 Configure the RMC Ethernet interface to support MOXA The following procedure describes the configuration of the RMC to operate with the MOXA module This configuration adds a communication application to handle communication with the external device attached to one of the serial ports on the MOXA module The RMC should have a communication application for each MOXA ser...

Page 206: ... Figure 10 2 Application License Management tab 4 Click Add App The Add New Application dialog displays Figure 10 3 Figure 10 3 Add New Application 5 Select XMV Interface from the Application to Add drop down list Figure 10 4 ...

Page 207: ...cation to add The XMV Interface application displays with the default app number Figure 10 5 Figure 10 5 Add the XMV Interface application 6 Click OK 7 Click Send The XMV Interface displays in the application table and the navigation tree Figure 10 6 ...

Page 208: ...XMV Interface on the navigation tree to expand it Figure 10 7 Figure 10 7 XMV status screen 9 Click Communications The Setup tab displays Figure 10 8 10 Configure the following a Type the XMV interface instance name into Device APP ID Use a name that identifies the port such as XMV Interface MOXA port 1 ...

Page 209: ...to Port Use the following format IP address Local TCP port For example 10 127 185 172 4001 d Select TCP IP from the Port Type drop down list 11 Click Send The navigation tree displays the new name for the XMV interface and the number of supported XMVs In this example only one XMV displays for a single device connection XMV 1 Figure 10 8 XMV Interface Communication Setup 12 Configure the XMV a Sele...

Page 210: ...ance Setup b Type a description or name into Description Or accept the default name c Select the XMV model from the XMV Type drop down list Figure 10 10 Figure 10 10 Select the XMV type d Select 9600 from the Baud rate drop down list Figure 10 11 ...

Page 211: ...response time 0 10 etc in seconds into the Response delay field f Type the Modbus address into the MB Address field Assign each XMV a unique address 13 Click Send 14 Select Enabled from the Scan drop down list Figure 10 12 Figure 10 12 Select Scan mode 15 Click Send ...

Page 212: ...Figure 10 13 Verify the XMV Scan Status 16 Verify that Scan status is OK 17 Click XMV interface Communications on the navigation tree Figure 10 14 18 Click Packet Log Figure 10 14 XMV Interface Communications Packet Log screen ...

Page 213: ...ismatch or an unpowered or damaged XMV When multiple XMVs connect to the RMC and the packet log displays correct communication exchange for some XMVs but not for others verify connection with the non responsive XMVs If the configuration is correct the XMVs might be unpowered or damaged IMPORTANT NOTE If all serial ports in the MOXA module are in use four communication applications should be added ...

Page 214: ...the Company s published specification Make periodic checks on the equipment s condition In the event of a failure under warranty provide the following documentation to support your claim A list providing evidence of process operation and alarm logs at the time of failure Copies of all storage installation operating and maintenance records relating to the alleged faulty RMC ...

Page 215: ... accept any responsibility whatsoever for potential errors or possible lack of information in this document The content of these instructions is neither part of nor provided for changing a previous or existing agreement promise or legal relationship All obligations of ABB result from the respective sales contract which also contains the full and solely valid warranty clauses These are neither limi...

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