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Autotuning warning AF90

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Aux codes

Cause and what to do

Autotuning

Check the AUX code (format XXXXYYYY).
XXXX specifies the autotuning or assistant.
•  0001: Field current autotuning.
•  0002: Armature current autotuning.
•  0003: Speed feedback assistant.
•  0004: Speed controller autotuning.
•  0006: Flux linearization autotuning.
•  0007: Thyristor test.
•  0008: Tacho fine tuning.

YYYY indicates the problem. Actions see below.

00010001

• 

The drive was stopped before the autotuning finished.

•  The On command (06.09.b00 Used main control word) 

was prematurely removed.

• 

Autotuning aborted by a fault.

Repeat autotuning until successful.

00010002

Motor is turning. No speed zero indication.

00010003

Armature current not zero.

00010004

Field current autotuning wrongly started in armature drive, 
please use the field exciter.

00010005

No field exciter selected. See 99.07 M1 used field exciter 

type.

00010006

Autotuning timeout, On command (06.09.b00 Used main 

control word) was not set in time.

00010007 … 
0001000A

• 

Measured field current does not reach the field current 
reference.

• 

No detection of field resistance.

• 

Field circuit open (e.g. not connected) respectively 
interrupted.

0001000B

Unable to detect a field inductance.

0001000C

Firmware fault. Contact your local ABB representative.

00020002

• 

The drive was stopped before the autotuning finished.

•  The Run command (06.09.b03 Used main control word) 

was prematurely removed.

• 

Autotuning aborted by a fault.

Repeat autotuning until successful.

00020003

Autotuning timeout, Run command (06.09.b03 Used main 

control word) was not set in time or is missing.

00020004

• 

Invalid nominal armature current setting.

•  Armature current 99.11 M1 nominal current is set to zero.

00020005

Motor is turning. No speed zero indication.

00020006

Armature circuit and/or armature voltage measurement 

circuit wrongly connected (e.g. at C1/D1 or at the SDCS-
PIN-H51).

00020007

No load connected to armature circuit.

00020008

Armature voltage measurement circuit open (e.g. not 

connected at C1/D1 or at the SDCS-PIN-H51) or 

interrupted. This can be checked by measuring the motor 

resistance at C1/D1 and the SDCS-PIN-H51. Check also 

current and torque limits.

00020009

Firmware fault. Contact your local ABB representative.

00030001

• 

The drive was stopped before the autotuning finished.

•  The Run command (06.09.b03 Used main control word) 

was prematurely removed.

• 

Autotuning aborted by a fault.

Repeat autotuning until successful.

00030002

Tuning of speed controller, speed feedback assistant or 
tacho fine-tuning not possible due to speed limitation - 

see 30.11 M1 minimum speed and 30.12 M1 maximum 

speed.

00030003

Tuning of speed controller, speed feedback assistant or 
tacho fine-tuning not possible due to voltage limitation.
During the tuning of the speed controller, the speed 
feedback assistant or the tacho fine-tuning base speed, 

99.14 M1 nominal (base) speed, might be reached. Thus full 
armature voltage, 99.12 M1 nominal voltage, is necessary. 

In case the mains voltage is too low to provide for the 
needed armature voltage the autotuning procedure is 
canceled.
Check and adapt if needed:

•  99.10 Nominal mains voltage.
•  99.12 M1 nominal voltage.
•  99.14 M1 nominal (base) speed.

Aux codes

Cause and what to do

00030004

Autotuning timeout, Run command (06.09.b03 Used main 

control word) was not set in time or is missing.

00030005

Motor could not accelerate to base speed.

Decrease 23.12 Acceleration time 1 to get more torque and 

current.

Increase torque step or decrease speed step. See 25.38 
Autotune torque step and 25.39 Autotune speed step.

00030006

Tacho adjustment faulty or not OK or the tacho voltage is 
too high during autotuning.

00040001

• 

The drive was stopped before the autotuning finished.

•  The Run command (06.09.b03 Used main control word) 

was prematurely removed.

• 

Autotuning aborted by a fault.

Repeat autotuning until successful.

00040002

Autotuning timeout, Run command (06.09.b03 Used main 

control word) was not set in time or is missing.

00040003

Tuning of speed controller, speed feedback assistant or 
tacho fine-tuning not possible due to speed limitation - 

see 30.11 M1 minimum speed and 30.12 M1 maximum 

speed.

00040004 … 
00040006

Motor is turning. No speed zero indication.

00040007

Motor could not decelerate with full autotuning torque.

Decrease 23.13 Deceleration time 1 to get more torque and 

current.

Decrease torque step or speed step. See 25.38 Autotune 
torque step and 25.39 Autotune speed step.

00040008

Armature current not zero.

00040009

Tuning of speed controller, speed feedback assistant or 
tacho fine-tuning not possible due to voltage limitation.
During the tuning of the speed controller, the speed 
feedback assistant or the tacho fine-tuning base speed, 

99.14 M1 nominal (base) speed, might be reached. Thus full 
armature voltage, 99.12 M1 nominal voltage, is necessary. 

In case the mains voltage is too low to provide for the 
needed armature voltage the autotuning procedure is 
canceled. Check and adapt if needed:

• 

Mains voltage

•  99.12 M1 nominal voltage
•  99.14 M1 nominal (base) speed

0004000A

Required torque reference could not be reached before the 
drive reached base speed.

Decrease torque step or increase speed step. See 25.38 
Autotune torque step and 25.39 Autotune speed step.

0004000B

Drive is not in speed control mode. See 19.01 Actual 

operation mode.

0004000C

Motor could not accelerate to base speed.

Decrease 23.12 Acceleration time 1 to get more torque and 

current.

Increase torque step or decrease speed step. See 25.38 
Autotune torque step and 25.39 Autotune speed step.

0004000D

No writing of control parameters of speed controller 
possible.

0004000E

Firmware fault. Contact your local ABB representative.

00060001

• 

The drive was stopped before the autotuning finished.

•  The Run command (06.09.b03 Used main control word) 

was prematurely removed.

• 

Autotuning aborted by a fault.

Repeat autotuning until successful.

00060002

Autotuning timeout, Run command (06.09.b03 Used main 

control word) was not set in time or is missing.

00060003

Field weakening not allowed. See 90.41 M1 feedback 
selection and 28.41EMF/Field control mode.

00060004

Motor is turning. No speed zero indication.

00060005

Drive is not in speed control mode. See 19.01 Actual 

operation mode.

00060006

Requested speed was not reached after 300 seconds.

00060007

Wrong order of measurement results in the flux 

linearization parameters. See 28.31 Field current at 40 % 
flux, 28.32 Field current at 70 % flux and 28.33 Field current 
at 90 % flux.

00060008

Firmware fault. Contact your local ABB representative.

Summary of Contents for DCS880 series

Page 1: ...DC drives ABB industrial drives DCS880 Quick guide...

Page 2: ...15 Terminal locations of the converter 16 Control circuit terminal layout 17 Notes For North American Installations 18 DCS880 control panel 20 Drive composer PC tool 21 Parameter groups 22 Control loo...

Page 3: ...normas comunes as como a su funcionamiento Esto significa para nuestros clientes Visiten el portal de convertidores de ABB www abb com drivesservices Country Local ABB Service Town Service Phone No Ar...

Page 4: ...atud hendage lahti k ik pingeallikad sealhulgas v lised pingeallikad ja mootor v i generaator Veenduge et taas henduse tekkimine ei ole v imalik lukustage ja t histage Oodake 5 minutit kuni kondensaat...

Page 5: ...pra estas instru es Se ignorar as mesmas podem ocorrer ferimentos ou morte ou danos no equipamento Consulte os manuais de produto para mais instru es e informa es AVISO Seguran a na instala o e manute...

Page 6: ...dule 3AFE68615500 x x FDNA 01 DeviceNet adapter module 3AFE68573360 x FECA 01 EtherCAT adapter module 3AUA0000068940 x x FENA 11 21 Ethernet adapter module 3AUA0000093568 x FEPL 02 Ethernet POWERLINK...

Page 7: ...ng in glass plastic or metal industry DCS880 DC drive Our DCS880 industrial drives are customized to meet the precise needs of industries such as oil and gas mining metals cement non motoric material...

Page 8: ...8 225 250 18 270 300 18 H3 290 320 25 460 x 270 x 317 18 11 x 10 63 x 12 48 315 350 25 405 450 25 470 520 25 H4 590 650 38 645 x 270 x 352 25 39 x 10 63 x 13 86 610 680 30 740 820 30 900 1000 30 H5 11...

Page 9: ...for frame details Cabinet installation The required distance between parallel units is five millimetres 0 2 in in installations without the front cover The cooling air entering the unit must not exce...

Page 10: ...8 Revision code f 0 1st generation Field exciter configuration 0S163 S164 H1 H4 without OnBoard field exciter H5 and H6 with internal field exciter supply external H5 and H6 25 A Rebuild kit 16 A 25 A...

Page 11: ...al information about DCS880 STO function and how to handle Service manual 3ADW000488 for maintenance and repair of the converters Applications DCS880 DC Drive can include application software e g magn...

Page 12: ...ains filter Line reactor Converter Converter An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous Operation at public low voltage net...

Page 13: ...lassif_a ai I DC 100 A I DC 100 A I DC 100 A Supply transformer for a residential area rating normally 1 2 MVA Earthed 400 V network with neutral conductor 3 400 A Converter transformer Case reference...

Page 14: ...time delay In case of 21 03 Emergency stop mode Ramp stop the timer relay K15 must be set longer than 23 23 Emergency stop time For 21 03 Emergency stop mode Coast stop the drive opens the mains conta...

Page 15: ...4 5 6 2 XAO 1 2 3 4 IACT 5 XD24 1 2 3 4 5 8 9 OnBoard tacho feedback OnBoard Encoder Feedback U1 V1 W1 D1 C1 1 2 XAUX X99 3 4 K1 L1 L2 L3 F1 1 5 2 6 Power supply F5 1 2 1 max 270 V 7 EGND 24 V 5 V 8...

Page 16: ...1 1 x 4 1 x 10 1 x M6 6 DCS880 S0x 0050 xx 50 1 x 10 41 1 x 6 1 x 10 1 x M6 6 DCS880 S0x 0075 xx 75 1 x 25 61 1 x 25 1 x 16 1 x M6 6 DCS880 S0x 0100 xx 100 1 x 25 82 1 x 25 1 x 16 1 x M6 6 DCS880 S0x...

Page 17: ...A 2 A Channel A function depending on J4A 3 B Channel B function depending on J4B 4 B Channel B function depending on J4B 5 Z Channel Z function depending on J4C 6 Z Channel Z function depending on J4...

Page 18: ...er to command the drive to perform a DB stop one or more of these parameters must be set to DynBraking Most users will want the drive to ramp stop when OnOff or a run command StartStop Jog1 Jog2 etc i...

Page 19: ...and time press SELECT Second step DCS880 SETUP for name plate data and autotunings press SELECT Step 1 Check converter for damage Contact ABB Technical Support if damage is found In North America cal...

Page 20: ...current controller d First time motor turning e Speed feedback assistant Tacho fine tuning not available f Autotuning speed controller g Field weakening assistant only used when maximum speed is highe...

Page 21: ...ode J428 DPI H01 System info menue With the menue system info the drive name and drive internal clock can be set It is important for backup function and makes datalogger handling very easy For basic c...

Page 22: ...gs 49 Panel port communication Local time out 50 Fieldbus adapter FBA Fieldbus communication configuration 51 FBA A settings Fieldbus adapter A 52 FBA A data in Data sent to fieldbus adapter A to the...

Page 23: ...tion Safety instructions drives commisioning Ensure sufficient cooling Do not fasten the drive by riveting or welding Operation Warning Before adjusting the drive and putting it into service make sure...

Page 24: ...mains voltage 99 12 M1 nominal voltage 99 14 M1 nominal base speed Aux codes Cause and what to do 00030004 Autotuning timeout Run command 06 09 b03 Used main control word was not set in time or is mis...

Page 25: ...gree IEC 60664 1 IEC 60439 1 2 Overvoltage category IEC 60664 1 all inputs III Protective class Site elevation IEC 61800 5 1 I 1000 m above M S L 100 without current reduction 1000 m above M S L with...

Page 26: ...speed 6 22 31 Speed reference 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4...

Page 27: ...6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM NO NC COM NO 12 11 22 21 23 13 X...

Page 28: ...e 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM N...

Page 29: ...NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM NO NC COM NO 12 11 22 21 23 13 XRO2 32 31 33 XRO3 AI1 J1 AI2 J2...

Page 30: ...nt speed 6 22 31 Speed reference 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3...

Page 31: ...22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM NO...

Page 32: ...6 22 31 Speed reference 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5...

Page 33: ...04 Emergency stop source 20 05 Bit 0 Off1 control Bit 1 Off2 control Bit 2 Off3 control Bit 3 Run Bit 4 Ramp out zero Bit 5 Ramp halt Bit 6 Ramp in zero Bit 7 Reset Bit 8 Inching 1 Bit 9 Inching 2 Bit...

Page 34: ...t3 Run Bit4 Ramp out zero Bit5 Ramp halt Bit6 Ramp in zero Bit7 Reset Bit8 Inching 1 Bit9 Inching 2 Bit10 Remote command Bit11 reserved Bit12 15 Main control 06 01 4 Application 3 EFB 2 FBA B 0 None 1...

Page 35: ...001 1000 DIO status 0b0000 RO1 source Ready run RO2 source Not energized RO3 source Tripped 1 AI AO AI1 actual value 1 093 AI2 actual value 0 006 AI3 actual value 0 001 AO1 actual value 0 000 AO2 actu...

Page 36: ...36 ABB industrial drives DCS880 Quick guide 3ADW000480R0201 36 ABB industrial drives DCS880 Quick guide Declarations...

Page 37: ...37 DC drives 37 DC drives Appendix...

Page 38: ...12 pulse up to 20 000 A 1 500 V In accordance to usual standards Individually factory load tested Detailed documentation Precise power control in industrial heating applications Two or three phase dev...

Page 39: ...39 DC drives 39 DC drives Appendix...

Page 40: ...www abb com dc drives www abb com drivespartners Copyright 2019 ABB All rights reserved Specifications subject to change without notice 3ADW000480R0201 REV B EN 09 01 2019...

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