background image

19

D C  D r i v e s

19

D C  D r i v e s

en

gl

is

h

Overview of the Installation and Commissioning Process

• 

Wire analog inputs (e.g., speed reference) and outputs (e.g., 

meters for motor voltage, current) to terminal block XAI.

• 

Wire high speed serial interface if needed. (Requires 
optional fieldbus interface board.)

• 

The DCS880 allows you to choose the usage of each digital 
and analog input and output. The converter has factory 
default settings which can be changed by loading a macro, 
but some designations are universal. They include:

 - Digital input DIL: Off2 (fast current off)
 - Digital input DI1: On/Off (maintained) or On-Start 

(pulsed)

 - Digital input DI2: Start/Stop (maintained) or Off-Stop 

(pulsed)

 - Digital input DI3: Fault reset 
 -

XR01: DC contactor US

 -

XSMC: Main Contactor (AC), 

 

On (3 Amps max. at 115 – 230 Vac)

• 

Other signals may be required depending on your 
application (e.g., motor fan acknowledge input, Off2 input, 
fan-on output, brake output).

• 

You will select the macro and / or choose the configuration 
for digital and analog inputs and outputs in step 2 of the 
commissioning process, or by updating group 20 
parameters.

• 

Check all wire terminations (with continuity tester) before 
proceeding to the next step.

Step 4:

Connect the drive system to incoming power and the motor 
to the converter (both field and armature) as well as 
accessory equipment (motor fan, thermal switch, brake, etc.).

• 

See hardware manual for typical cable size and tightening 
torque recommendations.

• 

IMPORTANT: Be sure all safety equipment is properly sized 
for your application

Step 5:

Apply control power to the converter. 

• 

IMPORTANT: See section “Safety and Operating 
Instructions” in this manual before proceeding.

•  Apply power to terminal block 99 and X2. The keypad 

should light up and show the menu screen. The converter 
fans should start to run (if converter has fans).

Step 6:

Commission the converter using Drive Composer Pro 
(preferred) or the control panel. 

• 

IMPORTANT: See safety alerts and general instructions in 
the section “Commissioning” before proceeding.

• 

Connect DCS880 PC tools of your computer to DCS880.

• 

If no PC is available, commission your drive using the 
control panel as follows:

 - On the control panel, press the softkey to select MENU.
 - Using the down arrow, select ASSISTANTS. Then press 

SELECT.

 - Starting with “BASIC SETUP” for date and time, press 

SELECT.

 - Second step „DCS880 SETUP“ for name plate data and 

autotunings, press SELECT.  

Step 1:

Check converter for damage. Contact ABB Technical Support 
if damage is found. In North America, call  
1-800-435-7365 (1-800-HELP-365)

Step 2:

Select supporting hardware for the converter: 
For specific recommendations for fuses, reactors, and 
contactors, see the DCS880 hardware manual or technical 
catalog.

Circuit breaker or disconnect:

 

Current rating   =  Idc * 0.816 * 1.25 (min)

 

 

 

 

 

 

=   Idc * 0.816 * 2.50 (max)

 

Where: Idc = nominal DC motor current

Fuses:

AC Line Fuses: To properly protect the converter, semi-
conductor fuses on the incoming AC power line are required 
in all cases.

DC Output Fuses:

 Fuses between the motor and the  

converter are required for all regenerative (4-Q) converters.
This is to protect the motor and converter if a commutation 
fault should occur. NOTE: DC output fuses are the same type 
and size as AC line fuses.

Line reactor:

All thyristor-based dc converters cause notching in the AC 
line due to motor commutation. A properly sized line reactor 
will mitigate the effect on the line. Unless the converter uses 
a dedicated isolation transformer, each converter requires 
its own line reactor. 

AC or DC contactor:

A contactor is required to safely disconnect the motor from 
the incoming power when the converter is off. The contactor 
can be installed between the line and the converter (an AC 
contactor) or between the converter and the motor (a DC 
contactor). Do not use both.

IMPORTANT:

 Other equipment may be necessary depending 

on application and local codes.

Step 3:

Mount and wire the converter and supporting hardware 
inside an industrial enclosure with adequate cooling 
(DCS880 modules have rating of NEMA type OPEN). 
The following control and signal wiring is required:

• 

If using an AC contactor, we recommend wiring an 
auxiliary contact to the digital input you have designated 
as 20.34 Mains contactor acknowledge source or 20.06 
Run/Stop source.

• 

If using a DC contactor, you must wire an auxiliary contact 
from the contactor to the digital input you have 
designated as 20.34 Mains contactor acknowledge source.

• 

Wire 115 or 230 Vac 1-phase power to terminal block 99 for 
converter control power.

• 

Wire 1-phase power to converter for cooling fans. See table 
and wiring diagrams in this manual.

 - H1 ... H3 frames: Fan internal supplied.
 -

H4 frame: use 230 Vac. Fan terminal X2 is on top of the 

converter.

•  Wire tachometer or encoder to terminal block XTAC (tacho) 

or XENC (encoder).

Summary of Contents for DCS880 series

Page 1: ...DC drives ABB industrial drives DCS880 Quick guide...

Page 2: ...15 Terminal locations of the converter 16 Control circuit terminal layout 17 Notes For North American Installations 18 DCS880 control panel 20 Drive composer PC tool 21 Parameter groups 22 Control loo...

Page 3: ...normas comunes as como a su funcionamiento Esto significa para nuestros clientes Visiten el portal de convertidores de ABB www abb com drivesservices Country Local ABB Service Town Service Phone No Ar...

Page 4: ...atud hendage lahti k ik pingeallikad sealhulgas v lised pingeallikad ja mootor v i generaator Veenduge et taas henduse tekkimine ei ole v imalik lukustage ja t histage Oodake 5 minutit kuni kondensaat...

Page 5: ...pra estas instru es Se ignorar as mesmas podem ocorrer ferimentos ou morte ou danos no equipamento Consulte os manuais de produto para mais instru es e informa es AVISO Seguran a na instala o e manute...

Page 6: ...dule 3AFE68615500 x x FDNA 01 DeviceNet adapter module 3AFE68573360 x FECA 01 EtherCAT adapter module 3AUA0000068940 x x FENA 11 21 Ethernet adapter module 3AUA0000093568 x FEPL 02 Ethernet POWERLINK...

Page 7: ...ng in glass plastic or metal industry DCS880 DC drive Our DCS880 industrial drives are customized to meet the precise needs of industries such as oil and gas mining metals cement non motoric material...

Page 8: ...8 225 250 18 270 300 18 H3 290 320 25 460 x 270 x 317 18 11 x 10 63 x 12 48 315 350 25 405 450 25 470 520 25 H4 590 650 38 645 x 270 x 352 25 39 x 10 63 x 13 86 610 680 30 740 820 30 900 1000 30 H5 11...

Page 9: ...for frame details Cabinet installation The required distance between parallel units is five millimetres 0 2 in in installations without the front cover The cooling air entering the unit must not exce...

Page 10: ...8 Revision code f 0 1st generation Field exciter configuration 0S163 S164 H1 H4 without OnBoard field exciter H5 and H6 with internal field exciter supply external H5 and H6 25 A Rebuild kit 16 A 25 A...

Page 11: ...al information about DCS880 STO function and how to handle Service manual 3ADW000488 for maintenance and repair of the converters Applications DCS880 DC Drive can include application software e g magn...

Page 12: ...ains filter Line reactor Converter Converter An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous Operation at public low voltage net...

Page 13: ...lassif_a ai I DC 100 A I DC 100 A I DC 100 A Supply transformer for a residential area rating normally 1 2 MVA Earthed 400 V network with neutral conductor 3 400 A Converter transformer Case reference...

Page 14: ...time delay In case of 21 03 Emergency stop mode Ramp stop the timer relay K15 must be set longer than 23 23 Emergency stop time For 21 03 Emergency stop mode Coast stop the drive opens the mains conta...

Page 15: ...4 5 6 2 XAO 1 2 3 4 IACT 5 XD24 1 2 3 4 5 8 9 OnBoard tacho feedback OnBoard Encoder Feedback U1 V1 W1 D1 C1 1 2 XAUX X99 3 4 K1 L1 L2 L3 F1 1 5 2 6 Power supply F5 1 2 1 max 270 V 7 EGND 24 V 5 V 8...

Page 16: ...1 1 x 4 1 x 10 1 x M6 6 DCS880 S0x 0050 xx 50 1 x 10 41 1 x 6 1 x 10 1 x M6 6 DCS880 S0x 0075 xx 75 1 x 25 61 1 x 25 1 x 16 1 x M6 6 DCS880 S0x 0100 xx 100 1 x 25 82 1 x 25 1 x 16 1 x M6 6 DCS880 S0x...

Page 17: ...A 2 A Channel A function depending on J4A 3 B Channel B function depending on J4B 4 B Channel B function depending on J4B 5 Z Channel Z function depending on J4C 6 Z Channel Z function depending on J4...

Page 18: ...er to command the drive to perform a DB stop one or more of these parameters must be set to DynBraking Most users will want the drive to ramp stop when OnOff or a run command StartStop Jog1 Jog2 etc i...

Page 19: ...and time press SELECT Second step DCS880 SETUP for name plate data and autotunings press SELECT Step 1 Check converter for damage Contact ABB Technical Support if damage is found In North America cal...

Page 20: ...current controller d First time motor turning e Speed feedback assistant Tacho fine tuning not available f Autotuning speed controller g Field weakening assistant only used when maximum speed is highe...

Page 21: ...ode J428 DPI H01 System info menue With the menue system info the drive name and drive internal clock can be set It is important for backup function and makes datalogger handling very easy For basic c...

Page 22: ...gs 49 Panel port communication Local time out 50 Fieldbus adapter FBA Fieldbus communication configuration 51 FBA A settings Fieldbus adapter A 52 FBA A data in Data sent to fieldbus adapter A to the...

Page 23: ...tion Safety instructions drives commisioning Ensure sufficient cooling Do not fasten the drive by riveting or welding Operation Warning Before adjusting the drive and putting it into service make sure...

Page 24: ...mains voltage 99 12 M1 nominal voltage 99 14 M1 nominal base speed Aux codes Cause and what to do 00030004 Autotuning timeout Run command 06 09 b03 Used main control word was not set in time or is mis...

Page 25: ...gree IEC 60664 1 IEC 60439 1 2 Overvoltage category IEC 60664 1 all inputs III Protective class Site elevation IEC 61800 5 1 I 1000 m above M S L 100 without current reduction 1000 m above M S L with...

Page 26: ...speed 6 22 31 Speed reference 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4...

Page 27: ...6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM NO NC COM NO 12 11 22 21 23 13 X...

Page 28: ...e 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM N...

Page 29: ...NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM NO NC COM NO 12 11 22 21 23 13 XRO2 32 31 33 XRO3 AI1 J1 AI2 J2...

Page 30: ...nt speed 6 22 31 Speed reference 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3...

Page 31: ...22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM NO...

Page 32: ...6 22 31 Speed reference 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5...

Page 33: ...04 Emergency stop source 20 05 Bit 0 Off1 control Bit 1 Off2 control Bit 2 Off3 control Bit 3 Run Bit 4 Ramp out zero Bit 5 Ramp halt Bit 6 Ramp in zero Bit 7 Reset Bit 8 Inching 1 Bit 9 Inching 2 Bit...

Page 34: ...t3 Run Bit4 Ramp out zero Bit5 Ramp halt Bit6 Ramp in zero Bit7 Reset Bit8 Inching 1 Bit9 Inching 2 Bit10 Remote command Bit11 reserved Bit12 15 Main control 06 01 4 Application 3 EFB 2 FBA B 0 None 1...

Page 35: ...001 1000 DIO status 0b0000 RO1 source Ready run RO2 source Not energized RO3 source Tripped 1 AI AO AI1 actual value 1 093 AI2 actual value 0 006 AI3 actual value 0 001 AO1 actual value 0 000 AO2 actu...

Page 36: ...36 ABB industrial drives DCS880 Quick guide 3ADW000480R0201 36 ABB industrial drives DCS880 Quick guide Declarations...

Page 37: ...37 DC drives 37 DC drives Appendix...

Page 38: ...12 pulse up to 20 000 A 1 500 V In accordance to usual standards Individually factory load tested Detailed documentation Precise power control in industrial heating applications Two or three phase dev...

Page 39: ...39 DC drives 39 DC drives Appendix...

Page 40: ...www abb com dc drives www abb com drivespartners Copyright 2019 ABB All rights reserved Specifications subject to change without notice 3ADW000480R0201 REV B EN 09 01 2019...

Reviews: