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Dangerous voltage warning

 warns of high voltage 

which can cause physical injury and/or damage to 
the equipment.

General danger warning

 warns about conditions, 

other than those caused by electricity, which can 
result in physical injury or death and/or damage to 
the equipment.

Electrostatic sensitive discharge warning

 warns of 

electrostatic discharge which can damage the 
equipment. 

Installation and maintenance work 

Warning
• 

Only qualified electricians are allowed to install 
and maintain the drive!

• 

Apply always the five safety rules 

• 

Never work on the drive, motor cable or motor 
when main power is applied. 

• 

Do not work on the control cables when power is 
applied to the drive or to the external control 
circuits. Externally supplied control circuits may 
cause dangerous voltages inside the drive even 
when the main power on the drive is switched off. 

Grounding

Warning 
• 

Ground the drive, motor and adjoining equipment 
to ensure personnel safety in all circumstances, 
and to reduce electromagnetic emission and 
pick-up. 

• 

Make sure that grounding conductors are 
adequately sized and marked as required by safety 
regulations.

 

Notes:  
• 

Power cable shields are suitable as equipment 
grounding conductors only when adequately sized 
to meet safety regulations.

• 

This product can cause a DC current in the 
protective earthing conductor. Where a residual 
current-operated protective (RCD) or monitoring 
(RCM) device is used for protection in case of 
direct or indirect contact, only an RCD or RCM of 
Type B is allowed on the supply side of this 
product.

Mechanical installation

These notes are intended for all who install the drive. Handle 
the unit carefully to avoid damage and injury.

Warning
• 

DCS880 sizes H4 ... H8: 

 - The drive is heavy. Lift the drive by lifting lugs 

only.

 - The drive’s center of gravity is high. Do not tilt 

the unit. The unit will overturn from a tilt of 
about 6 degrees. An overturning drive can cause 
physical injury.

 - Do not lift the unit by the front cover.
 -

Place units H4 … H6 only on their back.

• 

Make sure that dust from drilling does not enter 
the drive when installing. Electrically conductive 
dust inside the unit may cause damage or lead to 
malfunction. 

Safety instructions, drives commisioning

• 

Ensure sufficient cooling.

• 

Do not fasten the drive by riveting or welding.

Operation

Warning
• 

Before adjusting the drive and putting it into 
service, make sure that the motor and all driven 
equipment are suitable for operation throughout 
the speed range provided by the drive.

• 

EMERGENCY STOP buttons must be installed at 
each control desk and at all other control panels 
requiring an emergency stop function. Pressing the 
STOP button on the control panel of the drive will 
neither cause an emergency stop of the motor, nor 
will the drive be disconnected from any dangerous 
potential.

• 

To avoid unintentional operating states, or to shut 
the unit down in case of any imminent danger 
according to the standards in the safety 
instructions it is not sufficient to merely shut down 
the drive via signals "RUN", "drive OFF" or 
"Emergency Stop" respectively "control panel" or 
"PC tool".

Note:  
• 

When the control location is not set to Local (Local 
not shown in the status row of the display), the 
stop key on the control panel will not stop the drive. 
To stop the drive using the control panel, press the 
Loc/Rem key and then the stop key 

.

NEC motor overload protection

The DCS800 provides a solid-state motor overload 
protection in accordance with the NEC. The overload 
protection (e.g. protection level in percent of full-load motor 
current) can be adjusted by parameters in group 31 and 
group 99.
The instructions can be found in chapter Motor thermal 
model of the DCS800 Firmware manual.

General instructions
• 

This short commissioning refers to Chapter 5 Connection 
examples of this publication.

• 

Safety and operating instructions - see chapter 6 of this 
publication.

• 

In accordance with DIN 57 100 Part 727 / VDE 0100 Part 
727, precautions must be taken to enable the drive to be 
shut down, e.g. in the event of danger. 
The unit’s digital inputs or the control panel are not 
sufficient as the sole measure for this purpose!

Preparations
• 

Check unit for any damage!

• 

Install unit and wire it up, connect PE

• 

Supply voltage level / Rated value correct for electronics 
and fan?

• 

Supply voltage level / Rated value correct for armature-
circuit converter?

• 

Supply voltage level / Rated value correct for field supply?

• 

Wiring / cross-sections, etc. correct?

• 

EMERGENCY STOP functioning properly?

• 

COAST STOP functioning properly?

23

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Summary of Contents for DCS880 series

Page 1: ...DC drives ABB industrial drives DCS880 Quick guide...

Page 2: ...15 Terminal locations of the converter 16 Control circuit terminal layout 17 Notes For North American Installations 18 DCS880 control panel 20 Drive composer PC tool 21 Parameter groups 22 Control loo...

Page 3: ...normas comunes as como a su funcionamiento Esto significa para nuestros clientes Visiten el portal de convertidores de ABB www abb com drivesservices Country Local ABB Service Town Service Phone No Ar...

Page 4: ...atud hendage lahti k ik pingeallikad sealhulgas v lised pingeallikad ja mootor v i generaator Veenduge et taas henduse tekkimine ei ole v imalik lukustage ja t histage Oodake 5 minutit kuni kondensaat...

Page 5: ...pra estas instru es Se ignorar as mesmas podem ocorrer ferimentos ou morte ou danos no equipamento Consulte os manuais de produto para mais instru es e informa es AVISO Seguran a na instala o e manute...

Page 6: ...dule 3AFE68615500 x x FDNA 01 DeviceNet adapter module 3AFE68573360 x FECA 01 EtherCAT adapter module 3AUA0000068940 x x FENA 11 21 Ethernet adapter module 3AUA0000093568 x FEPL 02 Ethernet POWERLINK...

Page 7: ...ng in glass plastic or metal industry DCS880 DC drive Our DCS880 industrial drives are customized to meet the precise needs of industries such as oil and gas mining metals cement non motoric material...

Page 8: ...8 225 250 18 270 300 18 H3 290 320 25 460 x 270 x 317 18 11 x 10 63 x 12 48 315 350 25 405 450 25 470 520 25 H4 590 650 38 645 x 270 x 352 25 39 x 10 63 x 13 86 610 680 30 740 820 30 900 1000 30 H5 11...

Page 9: ...for frame details Cabinet installation The required distance between parallel units is five millimetres 0 2 in in installations without the front cover The cooling air entering the unit must not exce...

Page 10: ...8 Revision code f 0 1st generation Field exciter configuration 0S163 S164 H1 H4 without OnBoard field exciter H5 and H6 with internal field exciter supply external H5 and H6 25 A Rebuild kit 16 A 25 A...

Page 11: ...al information about DCS880 STO function and how to handle Service manual 3ADW000488 for maintenance and repair of the converters Applications DCS880 DC Drive can include application software e g magn...

Page 12: ...ains filter Line reactor Converter Converter An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous Operation at public low voltage net...

Page 13: ...lassif_a ai I DC 100 A I DC 100 A I DC 100 A Supply transformer for a residential area rating normally 1 2 MVA Earthed 400 V network with neutral conductor 3 400 A Converter transformer Case reference...

Page 14: ...time delay In case of 21 03 Emergency stop mode Ramp stop the timer relay K15 must be set longer than 23 23 Emergency stop time For 21 03 Emergency stop mode Coast stop the drive opens the mains conta...

Page 15: ...4 5 6 2 XAO 1 2 3 4 IACT 5 XD24 1 2 3 4 5 8 9 OnBoard tacho feedback OnBoard Encoder Feedback U1 V1 W1 D1 C1 1 2 XAUX X99 3 4 K1 L1 L2 L3 F1 1 5 2 6 Power supply F5 1 2 1 max 270 V 7 EGND 24 V 5 V 8...

Page 16: ...1 1 x 4 1 x 10 1 x M6 6 DCS880 S0x 0050 xx 50 1 x 10 41 1 x 6 1 x 10 1 x M6 6 DCS880 S0x 0075 xx 75 1 x 25 61 1 x 25 1 x 16 1 x M6 6 DCS880 S0x 0100 xx 100 1 x 25 82 1 x 25 1 x 16 1 x M6 6 DCS880 S0x...

Page 17: ...A 2 A Channel A function depending on J4A 3 B Channel B function depending on J4B 4 B Channel B function depending on J4B 5 Z Channel Z function depending on J4C 6 Z Channel Z function depending on J4...

Page 18: ...er to command the drive to perform a DB stop one or more of these parameters must be set to DynBraking Most users will want the drive to ramp stop when OnOff or a run command StartStop Jog1 Jog2 etc i...

Page 19: ...and time press SELECT Second step DCS880 SETUP for name plate data and autotunings press SELECT Step 1 Check converter for damage Contact ABB Technical Support if damage is found In North America cal...

Page 20: ...current controller d First time motor turning e Speed feedback assistant Tacho fine tuning not available f Autotuning speed controller g Field weakening assistant only used when maximum speed is highe...

Page 21: ...ode J428 DPI H01 System info menue With the menue system info the drive name and drive internal clock can be set It is important for backup function and makes datalogger handling very easy For basic c...

Page 22: ...gs 49 Panel port communication Local time out 50 Fieldbus adapter FBA Fieldbus communication configuration 51 FBA A settings Fieldbus adapter A 52 FBA A data in Data sent to fieldbus adapter A to the...

Page 23: ...tion Safety instructions drives commisioning Ensure sufficient cooling Do not fasten the drive by riveting or welding Operation Warning Before adjusting the drive and putting it into service make sure...

Page 24: ...mains voltage 99 12 M1 nominal voltage 99 14 M1 nominal base speed Aux codes Cause and what to do 00030004 Autotuning timeout Run command 06 09 b03 Used main control word was not set in time or is mis...

Page 25: ...gree IEC 60664 1 IEC 60439 1 2 Overvoltage category IEC 60664 1 all inputs III Protective class Site elevation IEC 61800 5 1 I 1000 m above M S L 100 without current reduction 1000 m above M S L with...

Page 26: ...speed 6 22 31 Speed reference 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4...

Page 27: ...6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM NO NC COM NO 12 11 22 21 23 13 X...

Page 28: ...e 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM N...

Page 29: ...NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM NO NC COM NO 12 11 22 21 23 13 XRO2 32 31 33 XRO3 AI1 J1 AI2 J2...

Page 30: ...nt speed 6 22 31 Speed reference 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3...

Page 31: ...22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM NO...

Page 32: ...6 22 31 Speed reference 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5...

Page 33: ...04 Emergency stop source 20 05 Bit 0 Off1 control Bit 1 Off2 control Bit 2 Off3 control Bit 3 Run Bit 4 Ramp out zero Bit 5 Ramp halt Bit 6 Ramp in zero Bit 7 Reset Bit 8 Inching 1 Bit 9 Inching 2 Bit...

Page 34: ...t3 Run Bit4 Ramp out zero Bit5 Ramp halt Bit6 Ramp in zero Bit7 Reset Bit8 Inching 1 Bit9 Inching 2 Bit10 Remote command Bit11 reserved Bit12 15 Main control 06 01 4 Application 3 EFB 2 FBA B 0 None 1...

Page 35: ...001 1000 DIO status 0b0000 RO1 source Ready run RO2 source Not energized RO3 source Tripped 1 AI AO AI1 actual value 1 093 AI2 actual value 0 006 AI3 actual value 0 001 AO1 actual value 0 000 AO2 actu...

Page 36: ...36 ABB industrial drives DCS880 Quick guide 3ADW000480R0201 36 ABB industrial drives DCS880 Quick guide Declarations...

Page 37: ...37 DC drives 37 DC drives Appendix...

Page 38: ...12 pulse up to 20 000 A 1 500 V In accordance to usual standards Individually factory load tested Detailed documentation Precise power control in industrial heating applications Two or three phase dev...

Page 39: ...39 DC drives 39 DC drives Appendix...

Page 40: ...www abb com dc drives www abb com drivespartners Copyright 2019 ABB All rights reserved Specifications subject to change without notice 3ADW000480R0201 REV B EN 09 01 2019...

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