ABB Conceptpower DPA 500 Operating Manual Download Page 35

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Modifications reserved

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Figure 12: Customer interface board

12
13

1 Modem

Slot for optional Modem/Ethernet card

ONLY

2 SNMP

Slot for optional SNMP card ONLY

3 JD1

RS232 Sub D9/female PC / laptop
connection

4 USB

PC / laptop connection

5 2 LED’s

green/red LED showing the status of the
interface board

6 JR3

Graphical display connection

7 SW2

DIP-SWITCH for Multidrop configuration

8 JR2

(RJ 45) Multidrop connection (multi-
cabinet configuration)

9 X3

UPS inputs and 12VDC source (X3 5/6)

10 X2

UPS outputs dry ports (potential free
contacts)

11 X1

Interlock Function

Parallel board:
12 SW1-6

Multi-cabinet Configuration switch
(

see 5.6

and

6.2.4

)

13 X1 Sync

Sync input:

Allows to synchronize the output of a
UPS system (single UPS or parallel

system) with another UPS system,
another electrical equipment (AC) or an
external grid. See Service Manual.

Optional Synchronization Feature is
required.

14 JD8

Parallel BUS connector

ONLY For paralleling cabinets use optional adapter:

JD5 Parallel BUS - Input Connector

JD6

Parallel BUS - Output Connector

Parallel

Adapter

JD 5

SW2-2

JD6

Summary of Contents for Conceptpower DPA 500

Page 2: ......

Page 3: ...ck and foreign objects COMMISSIONING AND OPERATIONS INSIDE THE UPS MUST BE PERFORMED BY A CERTIFIED SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER BY NOT FULFILLING THIS OBLIGATION THE PRODUCT MAY LOSE ITS WARRANTY This user manual contains guidelines to check delivery installing and commissioning of the UPS and is intended for people who plan the installatio...

Page 4: ...indicates operator tips particularly useful or important information for the use of the product This symbol and wording does not indicate a dangerous situation PE Protective Earth terminal The PE terminal must be connected to earth prior to making any other connection to the equipment AC alternating current or voltage A terminal to which or from which an alternating current or voltage is applied o...

Page 5: ...4 3 1 Single input feed separate batteries configuration 20 4 3 2 Dual input feed common battery configuration 22 4 3 3 AC Wiring instructions 24 4 3 4 DC wiring instructions 27 4 3 5 Installation Checklist 29 4 4 Front view 30 5 Interfacing 31 5 1 Smart port JD1 on each frame Serial RS 232 Sub D9 Male 31 5 2 Customer interface and DRY PORTs volt free contacts 32 5 3 JD1 RS232 PC Laptop Interface ...

Page 6: ...5 6 Status Screens 53 6 5 7 Main Menu Screen 54 6 5 8 Event Log Screen 54 6 5 9 Measurements Screen 55 6 5 10 Commands Screen 55 6 5 11 UPS Data 56 6 5 12 Set Up User 56 6 5 13 Set Up Service 56 6 6 Operating modes 57 6 6 1 Mode ON LINE INVERTER MODE 57 6 6 2 Mode Standby 57 6 6 3 Mode OFF LINE ECO or BYPASS MODE 58 6 6 4 MAINTENANCE BYPASS Mode 59 6 6 5 Output Switch Parallel Isolator IA2 59 6 7 ...

Page 7: ...9 5 2 Operation 77 9 5 3 Description of the parameter for the Cold Start function 77 Appendix A 79 A 1 Introduction 80 A 1 1 Description 80 A 1 1 1 Working principle 80 A 1 1 2 System conditions 80 A 1 1 3 Xtra VFI Statuses 81 A 1 1 4 Standby mode 81 A 1 1 5 Module rotation 81 A 2 Setup 82 A 2 1 Highest Load Step 82 A 2 2 Redundancy level 82 A 2 3 Start Xtra VFI 82 A 3 Display menu 83 A 3 1 Overvi...

Page 8: ... recommended to read this manual firstly and then follow the instructions carefully during any operation on the UPS Read carefully all instructions and save this manual for future reference THE MANUFACTURER DOES NOT TAKE ANY RESPONSIBILITY FOR DAMAGES CAUSED THROUGH WRONG MANIPULATIONS OF THE UPS SYSTEM DANGER IT IS PROHIBITED TO REMOVE ANY SCREWS FROM THE UPS SYSTEM OR FROM THE BATTERY CABINET IF...

Page 9: ...ge 0 C to 40 C The Ideal temperature also recommended to achieve a long life of the UPS and VRLA batteries is 20 C to 25 C The relative humidity should be below 95 non condensing and the max altitude without de rating is 1000m above sea level 2 2 CE marking and declaration of safety and EMC conformity The product has the CE marking in compliance with the following European directives Low Voltage D...

Page 10: ...EL Dimensions w o packaging in mm Dimensions with std packaging in mm Dimensions w wooden box in mm 5Uxxxx Conceptpower DPA 500 1580x1975x940 1750x2120x1000 1850x2350x1050 TYPE Module Dimensions w o packaging in mm Dimensions with std packaging in mm Dimensions w wooden box in mm A5Mxxxx Active sub module 710x178x750 750x200x800 approx n a P5Mxxxx Passive sub module Table 3 weight table in kg with...

Page 11: ...The cabinets line up and match in style and colour and have safety shields behind the doors for hazardous voltage protection Following configurations are possible of single cabinet configuration Table 4 single cabinet configuration possibilities Nominal power 100kW Nominal power 200kW Nominal power 300kW Nominal power 400kW Nominal power 500kW ...

Page 12: ...to be equipped with the parallel kit one parallel cable and one Multidrop cable connect that connect two frames The start up of a multiple cabinet systems is an operation which can be performed by a service engineer form the manufacturer or by a service engineer from an agent certified by the manufacturer Please refer to the service manual to perform this operation power connection parallel cable ...

Page 13: ...d not red color If tipping has occurred the white arrow becomes red like shown on the Figure 3 below In case of damaged unit s or even only suspect of damaged TiltWatch is red inform immediately The carrier The manufacturer NOTE VISIBLE TRANSPORT DAMAGES MUST BE CLAIMED TO THE CARRIER IMMEDIATELY AFTER RECEIPT OTHER CLAIM FOR SHIPPING DAMAGE MUST BE FILED IMMEDIATELY TOO AND THE CARRIER MUST BE IN...

Page 14: ...used to the UPS by incorrect wiring For long term storage make sure that the battery is fully recharged every 6 months Before and after storing charge the battery 3 3 Unpacking Prior unpacking make sure that the floor surface is solid and suitable for supporting the weight of all the equipment The UPS and accessories are delivered on a specifically designed pallet that allowing to move it with a f...

Page 15: ...on one edge where there is the cardboard underneath Remove the 4x cardboard edges carefully by paying attention that the accessory box placed on top of the UPS does not fall down Lower the accessory box with the help of a stool or ladder make sure you remain safe 4 After having placed the UPS in its final position disassemble the left and right dedicated transportation socket 5 You may want to kee...

Page 16: ...ection standards are respected The place is vibration free The floor material should be non flammable and strong enough to support the heavy load Cabling can be performed easily Available front accessibility of 1m from front of the unit for service or maintenance Only front access is necessary for service and maintenance If the UPS will be installed in bayed enclosures partition walls have to be i...

Page 17: ...ow Table 5 Minimum clearances for single UPS or for UPS other cabinets in row A Back clearance for ventilation forced air outlet 300 mm B Front clearance needed to allow a correct door opening 1000 mm C Maximum door opening angle 115 D Top Clearance 400 mm Side clearance R 0 mm not needed Side clearance L 0 mm not needed ...

Page 18: ... THE UPS OR THE LOAD EQUIPMENT IF THESE INSTRUCTIONS ARE IGNORED To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the appropriate wiring and with fuse protection in accordance with the prescribed local standards or with the local regulations law Alternatively refer to the suggested appropriate wiring and fuse protection in the next chapter 4 3 The UPS u...

Page 19: ... AC bottom and DC top there is an additional gland plate which can be ordered as option highly recommended One gland plate is included as standard The gland plate is shown in the figure below on the left side the right side shows the indicative positions when having top and bottom cable entry Figure 7 gland plate and its indicative position on the Conceptpower DPA 500 Frame NOTE THE CONCEPTPOWER D...

Page 20: ...Modifications reserved Page 20 94 4 3 1 Single input feed separate batteries configuration Figure 8 Block diagram of DPA 500 with single input feed and separate batteries configuration ...

Page 21: ... needed in parallel system quantity x mm2 Cable D quantity x mm2 500 3 x 1000A 3 pole bolded N 5x 2x240 5x 3x120 4 x 800A 4 pole 5x 2x240 5x 3x120 All connection points are bus bar M12 Recommended tightening torque 42 Nm Table 7 Recommended DC wiring copper wires according to IEC 60950 1 recommended fuse ratings for fast acting fuses gR or circuit breakers CB connection terminal size and max tight...

Page 22: ...Modifications reserved Page 22 94 4 3 2 Dual input feed common battery configuration Figure 9 Block diagram of DPA 500 with dual input feed and common battery configuration ...

Page 23: ...e C Type gL or CB quantity x A Cable B quantity x mm2 Fuse D Type gL or CB only needed in parallel system quantity x mm2 Cable D quantity x mm2 500 3 x 1000A 3 pole bolded N 5x 2x240 5x 3x120 3 x 800A 3 pole bolded N 5x 2x240 5x 3x120 4 x 800A 4 pole 5x 2x240 5x 3x120 All connection points are bus bar M12 Recommended tightening torque 42 Nm Table 9 Recommended DC wiring copper wires according to I...

Page 24: ...oltage and frequency Input Freq correspond to the values indicated on the type plate of the UPS The type plate Figure 1 is on the inside part of the door in a center position Make sure that the total power of the load is equal or lower than the rated power of the UPS Output power indicated on the type plate of the UPS PE wiring is performed in accordance with the prescribed IEC Standards or with l...

Page 25: ...y is shown here the bars for top entry are positioned the same but mirrored bottom top Bottom cable entry Top cable entry 2 SINGLE INPUT FEED Connect the input wires 3 phases N coming from the LV Distribution Board mains by referring to the table here below Keep the phase rotation in clock wise sense MAINS INPUT CABLE UPS BUSBAR Phase L1 1 L1 Phase L2 1 L2 Phase L3 1 L3 NEUTRAL N EARTH PE Bottom c...

Page 26: ...together somewhere upstream the UPS Dual input feed with just 1xN is also possible RECTIFIER INPUT CABLE UPS BUSBAR BYPASS INPUT CABLE UPS BUSBAR Phase L1 1 L1 Phase L1 2 L1 Phase L2 1 L2 Phase L2 2 L2 Phase L3 1 L3 Phase L3 2 L3 NEUTRAL N NEUTRAL N EARTH PE EARTH PE Bottom cable entry Top cable entry 4 Connect the output wires 3 ph N N at the output is not mandatory depends on the type of load LO...

Page 27: ...TNING SPARKS WHILE OPERATING ON BATTERY SYSTEMS IT IS MANDATORY TO WEAR GLASSES To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions No mains voltage is present in the UPS All the loads are disconnected The UPS and the external battery are voltage free To verify the complete shutdown of the Conceptpower...

Page 28: ...odule you start wiring first Important is to keep clearance for the Filter PCB shown in the figures below Accessing to the filter PCB after the UPS installation is important for the service technicians to measure the voltages safely Battery PE connection bottom cable entry Battery PE connection top cable entry Separate battery bottom cable entry Separate battery Top cable entry Filter PCB Filter P...

Page 29: ...d on the front and back of the cabinet Battery cabinet installation instructions have been completed Air conditioning equipment is installed and operating properly The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment Adequate workspace exists around the UPS and other cabinets Adequ...

Page 30: ...ub modules 3 System display 4 Door handles 5 Module dedicated battery breakers F3 1 F3 2 F3 3 F3 4 F3 5 4x125 A 600 800 VDC 6 Module dedicated bypass fuses F2 1 F2 2 F2 3 F2 4 F2 5 3x160 A gG gL NH00 7 Module dedicated output breakers IA2 1 IA2 2 IA2 3 IA2 4 IA2 5 manual switch 8 Slot for SNMP or modem cards 9 Customer interface 10 Parallel interface 11 Spot for the Maintenance Bypass Switch MBS o...

Page 31: ...et Configuration SW1 6 DIP SWITCH Sync input X1 Sync Phoenix terminals Parallel BUS connector JD8 Sub D25 female 5 1 Smart port JD1 on each frame Serial RS 232 Sub D9 Male The SMART PORT JD1 located on the customer interface board see figure 10 above detail 9 RS 232 serial port that allows the UPS Module to be connected to a computer The connector is a standard D Type 9 pin male When installed the...

Page 32: ...ernal Manual Bypass Ext IA1 N O Min contact load 20mA X3 7 12Vdc X3 6 12V GND 12Vdc 12 VDC source UPS protected Max 200mA X3 5 GND X3 4 GND REMOTE_ SHUTDOWN RSD Remote Shut down Default setting disabled Possibility to enable and set NO or NC via NewSet X3 3 12Vdc X3 2 REMOTE_ SHUTDOWN RSD Remote Shut down for external switch Max 250Vac 8A 30Vdc 8A 110Vdc 0 3A 220Vdc 0 12A X3 1 X2 X2 18 Common X2 1...

Page 33: ...stribution part is an intelligent RS 232 serial port that allows the UPS system to be connected to a computer The connector JD1 is a standard D Type 9 pin female It is used to download system event log and to make firmware upgrades 5 4 USB PC Laptop Interface The Computer Interface USB has the same function as the RS 232 serial port JD1 Use either USB or RS232 but not both at the same time 5 5 JR2...

Page 34: ...t is necessary to set JP8 and JP1 JP5 jumpers correctly on the customer interface board and parallel board of each unit as shown in the two tables here below Customer Interface Board PCB NW22085D with ROM76 12 or NW22085E or later versions External Output Breaker disabled default setting JP 8 ON External Output Breaker enabled JP 8 OFF Parallel Board PCB NW28140D or later versions External Output ...

Page 35: ...lti cabinet configuration 9 X3 UPS inputs and 12VDC source X3 5 6 10 X2 UPS outputs dry ports potential free contacts 11 X1 Interlock Function Parallel board 12 SW1 6 Multi cabinet Configuration switch see 5 6 and 6 2 4 13 X1 Sync Sync input Allows to synchronize the output of a UPS system single UPS or parallel system with another UPS system another electrical equipment AC or an external grid See...

Page 36: ...ower capacity or for redundancy indefinitely Every standard CONCEPTPOWER DPA 500 is provided with the parallel option and therefore no time consuming upgrading is necessary on site power connection parallel cable Multidrop cable carries the graphical display information Figure 13 Multi Cabinet Configuration The Multi Cabinet Chain is based on a decentralized bypass architecture i e every UPS is pr...

Page 37: ... BOARD SHOULD BE THE SAME RESPECTIVELY WHEN CABLING THE UPS S BEWARE TO CONNECT INPUT AND OUTPUT WIRES TO THE CORRESPONDING TERMINALS RESPECTING THE SAME PHASE SEQUENCE ON ALL UPS CABINETS EXAMPLE PHASE1 OF UPS1 PHASE1 OF UPS2 PHASE1 OF UPS n 6 2 2 Paralleling of UPS Cabinets For the correct performance of different parallel functions and operations the parallel units communicate continuously betw...

Page 38: ...iguration must be done according to the above table The Jumper JP1 must be always present inserted on all boards inside the parallel system single or more frames working in parallel The new connector X1 is used only in case the UPS is equipped with the synchronization with main feature Available only if a specific special project is present on all modules inside the system In this case the referen...

Page 39: ...hown on the picture Board NW22085 Jumper Switches configuration Verify that the customer interface board NW22085 of each unit correctly configured according to the following table JUMPER JP 2 on PCB NW22085D with ROM76 12 or NW22085E or later versions First unit OFF Middle Unit ON Last Unit ON Note on the older versions NW22085B C without ROM76 12 make a bridge between X3 11 X3 12 6 2 5 ON OFF Mai...

Page 40: ...rallel systems Redundant Parallel Configuration In a redundant parallel system a UPS module may easily be isolated from the parallel system by opening the respective isolator IA2 It is now possible to operate or shut down this unit without influencing the rest of the parallel system The rest of the parallel system will continue to protect the load The isolated UPS Module may be replaced without th...

Page 41: ...is not mandatory Xtra VFI is well described in the Appendix A Follow the instructions in Appendix A in order to enable or disable Xtra VFI 6 3 3 Shutdown of Multi Cabinet Configuration The UPS can be shut down completely if the loads do not need any power supply Therefore the steps in this Paragraph are to be performed only after the load has been disconnected and does not need any power supply To...

Page 42: ...s optionally delivered with a microprocessor based touchscreen display The navigation procedures and the features of the display are detailed in subsequent sections The touchscreen display enables the operator to perform the following Check operational status and measurements Execute operational commands PASSWORD PROTECTED Monitor the power flow through the UPS system Check events and alarm histor...

Page 43: ...r only needed if the RJ 45 cable is 75 100m UPS Input RJ 45 connector LED s UPS Status GREEN when the UPS is on inverter mode RED when the inverter is on alarm Alarm OFF if no alarm present RED if unread alarm s present BUTTONS Reset Press the Reset button to reset the remote panel ON OFF 1 2 Press ON OFF 1 ON OFF 2 Function disabled Press Reset ON OFF 1 buttons simultaneously then release Reset a...

Page 44: ...it is possible to select the module and start the navigation status and measurements on module level H System status System status indicates that the user is in the system level navigation I UPS number The numbering after the symbol P is sequential and represents each module or frame in the system For eg P01 indicates the UPS number 01 in a parallel system Defining the UPS positioning in a system ...

Page 45: ...s switched off Inverter Green Load is on inverter Red Inverter is switched off Bypass Green Load is on bypass or eco mode White Bypass is switched off Battery Green Battery is charging or discharging Yellow Battery is low Red Battery is in fault condition or is discharged Arrows indicate if battery is charging or discharging Maintenance Bypass IA1 Yellow Load is on maintenance bypass White Mainten...

Page 46: ... physically present in the frame If a module is not physically present in the frame no icon appears Light blue Standby The UPS module is in standby inverter OFF Only possible when XTRA VFI is enabled Red Alarm UPS module with general alarm Example with 5 modules all in operation Example with 20 modules all in operation Example with 5 modules 01 03 in operation 04 switched OFF load OFF and 05 with ...

Page 47: ...oad to bypass UPS Data Directs to the UPS data screen which gives information regarding the identity of the UPS User This button directs to the User settings sub menu allows to set language etc Service PASSWORD NEEDED2 enables the service technician to perform restricted commands enable or disable Xtra VFI and set restricted UPS parameters Figure 20 Home Screen Events Displays a list of recently o...

Page 48: ...rters on Inverters in standby Total saved energy kWh Saved energy kWh Reset saved energy counter Commands Command Load to inverter Load to bypass UPS Data This menu gives access to information regarding the manufacturing of the UPS frame UPS Data Serial Number Manufacturing Display Version Text version User This menu enables the user to program battery tests and to configure operations using gener...

Page 49: ...recommended if the critical loads will not tolerate any interruption of the supply not even the shortest In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without interruption to the static bypass mains supply transfer time 0ms 6 4 8 2 Xtra VFI operating mode Xtra VFI is a complementary operating mode to the online mode Please refer t...

Page 50: ...RUN THE UPS ON ONLINE OPERATION MODE 6 4 8 4 Maintenance bypass mode Before transferring the load to maintenance bypass IA1 always check that all the UPS modules are in Eco Mode Bypass Mode The Maintenance Bypass mode is performed using the IA1 bypass switch in the front of the UPS Switch Position Effect Status ON Maintenance bypass switch closed Load supplied directly from mains Warning symbol in...

Page 51: ...E Adjustments and testing 6 5 1 LED Indicators The mimic diagram serves to indicate the general status of the UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa The corresponding LED indicators will change colors from green normal to red warning When the INVERTER LED is orange it means that the module in in St...

Page 52: ...ery low or disconnected 6 5 2 Buttons The buttons allow the user to operate the UPS to perform settings and adjustments to start up and shutdown the UPS to monitor on the LCD display the voltages currents frequencies and other values BUTTON FUNCTION ON OFF ON OFF By pressing both keys simultaneously it switches the UPS ON By pressing both keys simultaneously it switches the UPS OFF shutdown UP Mov...

Page 53: ...11 DIP Switch SW1 6 6 5 6 Status Screens DESCRIPTION LCD DISPLAY 1 Load is protected by UPS power Load is supplied by inverter Normal Operation and the batteries are connected and o k LOAD PROTECTED P01 2 Load is not protected by UPS power Load is supplied by mains power load on bypass or it is supplied by the inverter normal operation and the batteries are not o k LOAD NOT PROTECTED P01 3 Load no...

Page 54: ...ges power frequencies currents autonomy etc MEASUREMENTS COMMANDS 3 The Command Menu enables to perform the commands Load to inverter Load to bypass battery test COMMANDS UPS DATA 4 The UPS Data are the UPS personalized information serial number UPS DATA SET UP USER 5 Various settings can be performed by the user Date Time automatic battery test etc SET UP USER SET UP SERVICE 6 Various adjustments...

Page 55: ...ctive Output Power of all three phases ACTIVE POWER KW 00 0 00 0 00 0 12 Reactive Output Power of all three phases REACTIVE POWER kVAr 00 0 00 0 00 0 13 Apparent Output Power of all three phases APPARENT POWER KVA 00 0 00 0 00 0 14 Output Power of all three phases OUTPUT POWER 00 00 00 15 Battery capacity BATT CAPACITY 00 16 Battery temperature BATTERY TEMPERATURE 00 0 17 Booster BST Inverter INV ...

Page 56: ...CRIPTION LCD DISPLAY 1 Set up Language SET LANGUAGE SET DATE AND TIME 2 Set up Date and Time SET DATE AND TIME SET UP BATT TEST DD MM YY HH MM SS 3 Set up battery test SET BATTERY TEST SET GENERATOR OP DAY OF MONTH 1 31 HOUR OF DAY 1 24 REPETITIVE Y N YES NO 4 Set up operation with Gen Set SET GENERATOR OP NO MORE SETTINGS BATT CHARGE LOCK YES NO BYPASS LOCK YES NO 6 5 13 Set Up Service DESCRIPTIO...

Page 57: ...t even the shortest In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without interruption to the static bypass mains supply transfer time 0 6 6 2 Mode Standby The Standby mode is part of the Xtra VFI operating mode see Appendix A Modules that are in Standby mode have the INVERTER OFF The Xtra VFI operating mode switches the modules f...

Page 58: ...ains failure the load will automatically be transferred from mains to inverter within 5 msec this is valid for single and parallel systems The battery charger remains active in the Bypass Mode The Bypass Mode is recommended only if the loads can tolerate interruptions of 3 5 ms transfer time from Bypass Mode to ON LINE Mode NOTE TO HAVE THE MOST ESSENTIAL SECURITY LEVEL WE RECOMMEND TO RUN THE UPS...

Page 59: ...table below Bypass Switch LED Indicator ON OFF LINE 1 Green Green LINE 2 Green Green BYPASS Green OFF INVERTER RED Green BATTERY Green Green NOTE ON OPERATION MODE MANUAL BYPASS THE LOAD IS NOT PROTECTED AGAINST ANY MAINS FAILURES OR MAINS DISTURBANCES 6 6 5 Output Switch Parallel Isolator IA2 Every UPS unit is provided with an output parallel isolator IA2 which when opened isolates the correspond...

Page 60: ...n of the DIP Switches SW1 6 This is a Single Cabinet Configuration and the DIP Switches SW1 6 must be set according to positions shown in chapter 6 2 3 Start up procedure of Conceptpower DPA 500 1 Insert fuses for the supply of UPS System in the Input Distribution The LED indicator LINE 1 and LINE 2 on UPS Module is lit green The LED indicator of the battery on UPS Module is lit Flashing red On LC...

Page 61: ... will appear 12 Load transfer to Maintenance Bypass Go to Menu COMMANDS and choose command LOAD TO BYPASS and transfer the load to mains on control panel of any one of the UPS modules Close Maintenance Bypass Switch IA1 position ON if present On LCD MANUAL BYP IS CLOSED will appear 13 Connect Load to the UPS Output Insert fuses in output Distribution Board Verify on control Panel that the load is ...

Page 62: ...cuted after the load has completely been de energized NOTE IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF THEN BOTH ON OFF BUTTONS ON ALL UPS MODULES HAVE TO BE PUSHED IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED 1 Verify that the loads are shut down and that there is no need for power supply to the load 2 If the loads are all disconnected press simultaneously both ...

Page 63: ... the load to bypass this operation can be done on any module On LCD panel LOAD NOT PROTECTED will appear 2 Close Maintenance Bypass Switch IA1 position ON On LCD MANUAL BYP IS CLOSED will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green 3 Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all contro...

Page 64: ...are open 3 On the LCD s LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Red 4 Close Parallel Isolators IA2 1 IA2 2 IA2 3 IA2 4 IA2 5 depending of the UPS frames and check message PARALLEL SW CLOSED on LCD of each module 5 Press simultaneously the two ON OFF buttons on the UPS control panel PMD o...

Page 65: ...s redundant 3 Press both ON OFF Buttons on the UPS Module simultaneously This will switch the module off NOTE The rest of the system remains on line THE LOAD IS STILL PROTECTED BY DPA 500 4 Open the Parallel Isolator Switch IA2 switch to position OFF of the faulty module if any The UPS Module is now disconnected from output 5 Open battery breakers F3 of the faulty module 6 Unscrew the four screws ...

Page 66: ...act on the rear plugs NOTE Two persons are needed to pull out push back the module from the UPS Frame The weight of a DPA 500 100 kW module is 55kg 4 Tighten the four screws on the front of module 5 Check if the LED LINE1 and battery is green If yes mains voltage is OK On the LCD LOAD OFF SUPPLY FAILURE will appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Gree...

Page 67: ...ear 12 Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels to turn the modules OFF On the LCD s message LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show 13 Close Parallel Isolator IA2 14 Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels to turn the modules ON On the LCD s message LOAD PROTECTED...

Page 68: ...he performance stable and extends the life of the equipment but also decreases the risk of failure In case these activities not performed the correct functioning of the equipment may be affected Maintenance inspections are essential to ensure a correct functionality and reliability of the UPS system When the UPS is commissioned the commissioning field service engineer will attach a service record ...

Page 69: ...y test procedure can be performed from the UPS display in the service setup mode 7 4 Battery maintenance disposal and recycling The battery maintenance shall be done by a certified Service Partner To ensure an optimum operation of the UPS system and a continuous and efficient protection of the connected load it is recommended to check the batteries every 12 months Batteries contain dangerous subst...

Page 70: ...In the event of an alarm condition the red LED Indicator Alarm and the audible alarm will turn on In this case proceed as follows 1 Silence the audible alarm by pressing the button Reset 2 Identify the cause of the alarm condition by means of the EVENT LOG in the MAIN menu 3 In case of doubts please contact the nearest Service center 4 Fault identification and rectification information is given on...

Page 71: ... the overload and remove it from the UPS Do not connect laser printers photocopiers electric heaters kettles etc to the UPS TEMPERATURE HIGH UPS temperature has exceeded the allowed value Check that the ambient temperature of the UPS is less than 40 C If the ambient temperature is normal call the authorised service centre for assistance INV PHASE FAULT Inverter is faulty Call the authorised servic...

Page 72: ...S AUTOMATICALLY ENABLED IN CASE OF A SINGLE MODULE CONFIGURATION IN THIS CASE THE EPO WILL BE AUTOMATICALLY DISABLED AND MUST BE ACHIEVED IN THE BUILDING FACILITY THE FACIULITY EPO MUST OPEN THE BYPASS PATH The remote shutdown on terminal port X3 3 X3 4 is located on the CONCEPTPOWER DPA 500 frame In order to allow removal maintenance or testing of any remote shut down facility without disturbing ...

Page 73: ...es ensuring that all network systems have constant power can be a difficult task The situation becomes even more complex if systems are managed across a Local Area Network LAN or Wide Area Network WAN around the world When a power failure occurs action can be taken to protect the system and its valuable data If no action is initiated by the operator this event can seriously damage the system The U...

Page 74: ...with the UPS Working as a background process the UPSServ collects messages received from the UPS The UPSServ interprets received messages and makes them available to the client module UPSCli and to any SNMP based management station When UPSServ detects voltage variations or a power failure it can execute various so called system event routines which for example may shutdown the server or send warn...

Page 75: ...onsole Command is an additional software module which can be triggered by the SNMP device to executes a command typically a shutdown command on a remote system 9 4 3 SNMP CARD ADAPTER for network management remote monitoring The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device in the network via simple control language The ...

Page 76: ...This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software Figure 29 Internal SNMP Adapter For detailed information please see Software Manual provided with the PMC Software CD ROM RCCMD Remote Console Command module for a multi server shutdown This stand alone software module is designed to receive and...

Page 77: ... and the load 2 Be aware that if the mains is not available the UPS control board is active for 10 minutes only and the inverter will only run the time set parameter 79 from battery and after this it will switch off again The procedure to trigger the Cold Start is the following 1 Open the Battery Circuit Breaker s for at least 60 seconds 2 Close again the Battery Circuit Breaker to connect the bat...

Page 78: ...ameter 80 UPS Battery Capacity Running Down Factory default value UPSS BattCapRunningDown 50 0 50 This level allows setting the alarm Battery in discharge to a higher earlier level The minimum standard level time 3min or voltage minimum cell remain as well monitories to the same alarm Battery in discharge 3 Parameter 81 UPS Battery Capacity inverter off Factory default value UPSS BattCapInvOff 30 ...

Page 80: ...e Xtra VFI can be enabled or disabled at any time by your certified service personnel access to the service menu is required In addition to be enabled the following conditions have to be respected for having Xtra VFI mode active when one of the condition is not anymore respected the Xtra VFI mode gets disabled automatically A 1 1 2 System conditions System conditions for Xtra VFI to be active Ther...

Page 81: ...re performing the battery test A 1 1 4 Standby mode When the UPS modules go in standby mode they turn off the inverter in order to reduce the power consumption The control logic as well as the rectifier and battery charger remains active Modules that are in standby mode need 40 50 ms to return in active mode double conversion mode if the system requires it A 1 1 5 Module rotation Module rotation a...

Page 82: ...eds the physical possibilities of the system e g HLS 1 200kW when the system capability is only 1 000kW the UPS system applies the maximum possible value in our example it would be 1 000kW A 2 2 Redundancy level The redundancy level parameter has to be inserted by the user service menu settings Xtra VFI and can be adjusted at any time The redundancy level should correspond to the desired redundanc...

Page 83: ...ns relevant for the Extra VFI Feature display has much more screens which are not reported in this appendix please see chapter 6 4 to see the entire menu The picture below also tells which button icons brings the user to a specific screen The names defined to each screen are used hereinafter Figure 31 Overview and navigation ...

Page 84: ...ule level Event log Directs the user to the Event log screen where the stored events and alarms are shown in chronological order Measures This button directs to the Measures screen which displays electrical measurements of the UPS such as voltages power currents autonomy etc Not Needed for XTRA VFI Command PASSWORD NEEDED4 enables the operator to execute the following basic operations Load to inve...

Page 85: ...creen This menu contains the following information commands Status Shows the status of Xtra VFI Refer to chapter A 1 1 3 Inverters on Shows the quantity of modules which are active double conversion Inverters standby Shows the quantity of modules which are in Standby Total saved energy kWh Indicates the saved energy since the first activation of Xtra VFI feature Can be reset via service menu PASSW...

Page 86: ...ive and standby modules within the system light green and light blue respectively All indications are expressed in of the system A 3 1 5 Modules selection screen Figure 35 here below shows the Modules selection screen which is accessible via any screen by pressing the icon Figure 35 Modules selection screen This screen allows to enter the sub menu of any module within the system simply by pressing...

Page 87: ...OFF but physically present in the frame If a module is not physically present in the frame no icon appears A 3 1 6 Mimic diagram module level Figure 36 here below shows the Mimic diagram screen of one specific module and is accessible via the modules selection screen by pressing the icon Figure 36 Left Mimic diagram screen of a UPS module which is active Right Mimic diagram screen of a UPS module ...

Page 88: ...Modifications reserved Page 88 94 Attachments Technical data sheet ...

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Page 92: ...ons reserved Page 2 25 Document information File name TDS_ABB_CONCEPTPOWER_DPA_500kW_EN_REV B docx UPS model Conceptpower DPA 500 Date of issue 03 05 2016 Article number N A Document number 4NWD003268 Revision B ...

Page 93: ...ph Double conversion efficiency with linear load cos phi 1 11 6 User interface communication 12 6 1 System display 12 6 2 DPA Display 13 6 3 Mimic Diagram 13 7 Customer interfaces 13 7 1 Customer inputs dry ports Terminal blocks X3 3 14 13 7 2 Outputs dry ports Terminal blocks X2 X3 1 2 13 7 3 Interlock castell function Terminal block X1 14 8 Options 16 9 On request 16 10 Installation planning 17 ...

Page 94: ...ins all the hardware and software required for full system operation They share no common components Each UPS module has its own independent static bypass rectifier inverter logic control control panel battery charger and batteries With all the critical components duplicated and distributed between individual units potential single points of failure are eliminated 1 3 Xtra VFI double conversion mo...

Page 95: ...ity OSM Online serviceability Top or bottom cable entry standard Built in back feed protection standard Graphical display on system level DPA displays in each module This Technical Datasheet TDS provides all technical specification required by IEC 62040 3 providing mechanical electrical and environmental characteristics It can be used for tendering and end user requirements CONCEPTPOWER DPA 500 is...

Page 96: ...L Dimensions width height depth 1580x1975x940 mm Mass approx 500kW system with 5 modules 975 kg Acoustic noise acc to IEC 62040 3 in normal mode at 25 C at 100 50 Load 75 67 dBA in battery mode at 25 C at 100 50 Load 73 66 dBA SAFETY Access operator restricted Degree of protection against hazards and water ingress IP 20 ELECTROMAGNETIC COMPATIBILITY Compliant to IEC EN 62040 2 Category Emission Im...

Page 97: ...ront view Power rated Apparent 100 kVA Active 100 kW UPS type on line trasformerfree decentralized parallel architecture Parallel capability up to 6 frames Battery not included Performance classification VFI SS 111 MECHANICAL Dimensions width height depth active sub module passive sub module 710x178x750 mm Mass approx active sub module passive sub module 55 54 kg ADDITIONAL AND USUAL INFORMATION B...

Page 98: ... 760 152 A Current r m s maximum with charging batt and input 400 230V 835 167 A Total harmonic distortion THDi 3 5 In rush current 100 of the rated current A or Power factor 0 99 100 load Rated short time withstand current ICW 25 for 1s kA s AC power distribution system TN S TN C TN C S TT note in static bypass mode or eco mode TN C and TN C S can cause PE current to rise above 5 of phase current...

Page 99: ...age unbalance and phase displacement 100 load unbalance 0 Voltage transient and recovery time 100 step load Linear 4 Non linear acc to IEC 62040 3 4 Transfer normal mode battery mode 0 Frequency steady state rated 50 60 selectable Hz Variation in normal mode frq Synchronized with mains 2 4 Variation in battery mode free running 0 1 Max synch phase error referred to a 360 cycle 2 Max slew rate 1 Hz...

Page 100: ...tic static switch STATIC BYPASS Type automatic static switch in each module Transfer time inverter bypass bypass inverter in eco mode 1 5 6 ms Rated current 800 160 A Fault clearing capability bypass mode for 20 ms 10xIn 10xIn A Overload current on bypass mode 25 C continuously 110 load min STATIC BYPASS Bypass protection fuse or circuit breaker rating 5x160 A gL fuse ...

Page 101: ...oltage VRLA NiCd 2 25 1 40 VDC End of discharge voltage VRLA NiCd 1 65 1 05 VDC R M S ripple current of the battery capacity 2 Temperature compensation optional Battery test automatic and periodic battery test selectable 1 IMPORTANT NOTES For short autonomies 20 minutes the UPS supports 40 50 12V blocks The range 42 48 supports any autonomy At output voltage 415 240VAC the minimum 12V block is 42 ...

Page 102: ... 6 voltage free contacts For remote signaling and automatic computer shutdown RS485 on RJ45 port Remote monitoring system with remote panel graphical display RS485 on RJ45 port For multidrop purpose Slot for SNMP SNMP card For monitoring and integration in network management Slot for SNMP 6 1 System display The user friendly touchscreen graphical display the system level offers the opportunity of ...

Page 103: ... normal to red warning faulty condition When the INVERTER LED is orange it means that the module in in Standby Xtra VFI is active The LED s LINE 1 rectifier and LINE 2 bypass indicate the availability of the mains power supply The LED s INVERTER and BYPASS if green indicate which of the two are supplying power to the critical load When the LED indicator BATTERY is lit it means that the battery due...

Page 104: ...d to static bypass mode the lock on the external bypass is released and it possible to switch to position ON The transfer from maintenance bypass back to normal operation happens exactly the other way around The release signal is 230VAC when the maintenance bypass is free and 0V when locked Load Line1 Rectifier Line2 Bypass UPS P01 UPS P02 UPS P03 MBS Auxiliary contacts Lock 1 Key 1 Solenoid 1 X1 ...

Page 105: ...V GND 12Vdc 12 VDC source UPS protected Max 200mA X3 5 GND X3 4 GND REMOTE_ SHUTDOWN RSD Remote Shut down Default setting disabled Possibility to enable and set NO or NC via NewSet X3 3 12Vdc X3 2 REMOTE_ SHUTDOWN RSD Remote Shut down for external switch Max 250Vac 8A 30Vdc 8A 110Vdc 0 3A 220Vdc 0 12A X3 1 X2 X2 18 Common X2 17 Relais AUX function on request to be defined X2 16 X2 15 COMMON_ALARM ...

Page 106: ...Maintenance bypass SNMP cards Battery Cabinet Parallel KIT for paralleling multiple frames Wooden box Temp sensor for battery temp control 9 On request ITEMS INPUT OUTPUT transformers for galvanic isolation or special voltages Bypass transformer IP 21 ...

Page 107: ...spected The place is vibration free The floor material should be non flammable and strong enough to support the heavy load Cabling can be performed easily Available front accessibility of 1m from front of the unit for service or maintenance Only front access is necessary for service and maintenance If the UPS will be installed in bayed enclosures partition walls have to be installed as well Also t...

Page 108: ...ow Table 1 Minimum clearances for single UPS or for UPS other cabinets in row A Back clearance for ventilation forced air outlet 300 mm B Front clearance needed to allow a correct door opening 1000 mm C Maximum door opening angle 115 D Top Clearance 400 mm Side clearance R 0 mm not needed Side clearance L 0 mm not needed ...

Page 109: ...100 linear load W 4500 9000 13500 18000 22500 BTU 15359 30717 46076 61434 76793 Heat Dissipation with 100 non lin load acc to IEC 62040 3 W 4500 9000 13500 18000 22500 BTU 15359 30717 46076 61434 76793 Airflow 25 30 C with 100 non lin Load acc to IEC 62040 3 m3 h 1200 2400 3600 4800 6000 Heat Dissipation without load W 660 1320 1980 2640 3300 ...

Page 110: ...Modifications reserved Page 20 25 12 Single input feed separate batteries configuration Figure 3 Block diagram of DPA 500 with single input feed and separate batteries configuration ...

Page 111: ... needed in parallel system quantity x mm2 Cable D quantity x mm2 500 3 x 1000A 3 pole bolded N 5x 2x240 5x 3x120 4 x 800A 4 pole 5x 2x240 5x 3x120 All connection points are bus bar M12 Recommended tightening torque 42 Nm Table 3 Recommended DC wiring copper wires according to IEC 60950 1 recommended fuse ratings for fast acting fuses gR or circuit breakers CB connection terminal size and max tight...

Page 112: ...Modifications reserved Page 22 25 13 Dual input feed common battery configuration Figure 4 Block diagram of DPA 500 with dual input feed and common battery configuration ...

Page 113: ...e C Type gL or CB quantity x A Cable B quantity x mm2 Fuse D Type gL or CB only needed in parallel system quantity x mm2 Cable D quantity x mm2 500 3 x 1000A 3 pole bolded N 5x 2x240 5x 3x120 3 x 800A 3 pole bolded N 5x 2x240 5x 3x120 4 x 800A 4 pole 5x 2x240 5x 3x120 All connection points are bus bar M12 Recommended tightening torque 42 Nm Table 5 Recommended DC wiring copper wires according to I...

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