ABB ACQ580-34 Hardware Manual Download Page 8

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Protecting the motor cables against thermal overload ....................................

Protecting the motor against thermal overload .............................................

Protecting the motor against overload without thermal model or temperature sensors .

Protecting the drive and the input power cable in short-circuits .............................

Protecting the drive against thermal overload .................................................

Protecting the input power cable against thermal overload ..................................

Implementing a motor temperature sensor connection ......................................

Connecting motor temperature sensor to the drive via an option module .............

Protecting the drive against ground faults ......................................................

Residual current device compatibility ........................................................

Implementing the Emergency stop function ....................................................

Implementing the Safe torque off function .....................................................

Implementing the undervoltage control (Power-loss ride-through) .........................

Implementing the functions provided by the FSO-xx safety functions module ............

Using power factor compensation capacitors with the drive .................................

Using a safety switch between the drive and the motor ......................................

Implementing an ATEX-certified motor thermal protection ...................................

Controlling a contactor between drive and motor .............................................

Implementing a bypass connection .............................................................

Example bypass connection ..................................................................

Switching the motor power supply from drive to direct-on-line .......................

Switching the motor power supply from direct-on-line to drive .......................

Protecting the contacts of relay outputs ........................................................

Electrical installation

Contents of this chapter ...........................................................................

Safety ................................................................................................

Grounding the motor cable shield at the motor end ..........................................

Measuring the insulation ..........................................................................

Measuring the insulation of the drive ........................................................

Measuring the insulation of the input power cable ........................................

Measuring the insulation of the motor and motor cable ..................................

Grounding system compatibility check ..........................................................

Corner-grounded and midpoint-grounded delta systems .................................

Identifying the grounding system of the electrical power network .......................

When to disconnect EMC filter and ground-to-phase varistor: TN-S, IT, corner-
grounded delta, and midpoint-grounded delta systems ..................................

Guidelines for installing the drive to a TT system .........................................

Disconnecting instructions ....................................................................

Connecting the power cables ....................................................................

100

Power cable connection diagram ............................................................

102

Preparing the cable ends and making 360-degree grounding at the cable entry .....

103

Power cable connection procedure ..........................................................

104

Connecting the control cables to the integrated control unit .................................

105

Connecting external power supply wires to the control units ............................

106

Connecting a control panel .......................................................................

106

Connecting a remote panel, or chaining one panel to several drives ......................

107

Connecting a PC ...................................................................................

107

Installing option modules .........................................................................

108

Option slot 2 (I/O extension modules) .......................................................

109

Option slot 1 (fieldbus adapter modules) ...................................................

109

Wiring the optional modules ..................................................................

8 Table of contents

Summary of Contents for ACQ580-34

Page 1: ... ABB DRIVES FOR WATER ACQ580 34 drive modules Hardware manual ...

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Page 3: ...0 34 drive modules Hardware manual Table of contents 1 Safety instructions 6 Mechanical installation 8 Electrical installation 13 Start up 3AXD50000420025 Rev B EN Original instructions EFFECTIVE 2021 02 15 ...

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Page 5: ...ter 25 Applicability 25 Target audience 25 Purpose of the manual 25 Categorization by frame size and option code 26 Quick installation commissioning and operating flowchart 27 Terms and abbreviations 27 Related documents 3 Operation principle and hardware description 29 Contents of this chapter 29 Operation principle 30 Block diagram of the main circuit of the drive module 30 Line side converter 3...

Page 6: ...uidelines for planning the mechanical installation 51 Contents of this chapter 51 Installation positions of the drive module 52 Layout example door closed 53 Layout example door open standard drive module configuration 54 Layout example door open option B051 55 Cooling solutions 55 Preventing the recirculation of hot air 56 Bookshelf mounting standard drive module configuration 58 Bookshelf mounti...

Page 7: ... HX_ and AM_ 76 Additional requirements for the regenerative and low harmonics drives 76 Additional requirements for ABB high output and IP23 motors 76 Additional requirements for non ABB high output and IP23 motors 77 Additional data for calculating the rise time and the peak line to line voltage 78 Selecting the power cables 78 General guidelines 79 Typical power cable sizes 79 Power cable types...

Page 8: ... Switching the motor power supply from direct on line to drive 93 Protecting the contacts of relay outputs 8 Electrical installation 95 Contents of this chapter 95 Safety 95 Grounding the motor cable shield at the motor end 96 Measuring the insulation 96 Measuring the insulation of the drive 96 Measuring the insulation of the input power cable 96 Measuring the insulation of the motor and motor cab...

Page 9: ...the control unit 126 Installation procedure 126 Optical components 130 Connecting the control unit to the drive module 131 Maintenance 132 Dimension drawing 11 Installation example in Rittal VX25 enclosure 133 Contents of this chapter 133 Limitation of liability 133 Safety 134 Required parts 134 Required tools 134 Overall flowchart of the installation process 135 Installing the drive module and LC...

Page 10: ...in cooling fans 152 Replacing the LCL filter module cooling fan 153 Replacing the standard drive module 156 Replacing the LCL filter module 157 Capacitors 157 Reforming the capacitors 157 Control panel 157 Cleaning the control panel 157 Replacing the battery 158 Functional safety components 16 Ordering information 159 Contents of this chapter 159 Control panel options 160 Output du dt filters 160 ...

Page 11: ...imer 182 Cybersecurity disclaimer 18 Dimension drawings 183 Contents of this chapter 184 Standard configuration E208 and E210 included 185 Drive module with option B051 186 Drive module with options B051 H370 187 LCL filter module 188 Bottom plate 189 Air baffles 189 Material of the air baffles 19 Example circuit diagrams 191 Contents of this chapter 191 Example circuit diagram 20 The Safe torque ...

Page 12: ...on examples 211 Mechanical installation 211 Necessary tools 211 Unpacking and examining the delivery 211 Installing the module 211 Electrical installation 211 Necessary tools 211 Wiring 212 Start up 212 Setting the parameters 212 Parameter setting example for relay output 212 Fault and warning messages 212 Technical data 213 Dimension drawing 22 CMOD 01 multifunction extension module external 24 V...

Page 13: ...es 224 LEDs 224 Technical data 225 Dimension drawing 24 Filters 227 Contents of this chapter 227 du dt filters 227 When is a du dt filter necessary 227 Selection table 228 Ordering codes 228 Description installation and technical data of the FOCH filters 25 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure 229 Handling the drive ...

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Page 15: ...you how to prevent the danger Notes draw attention to a particular condition or fact or give information on a subject The manual uses these warning symbols WARNING Electricity warning tells about hazards from electricity which can cause injury or death or damage to the equipment WARNING General warning tells about conditions other than those caused by electricity which can cause injury or death or...

Page 16: ...ing device Use the designated lifting points See the dimension drawings Incorrect lifting can cause danger or damage Obey the local laws and regulations applicable to lifting such as requirements for planning the lift for capacity and condition of lifting equipment and for training of personnel Attach the drive cabinet to the floor to prevent it from toppling over The cabinet has a high center of ...

Page 17: ...deways tilt of 5 degrees Do not leave the module unattended on a sloping floor 1 2 3 To prevent the drive module from falling attach its top lifting lugs with chains to the cabinet 1 before you push the module into the cabinet and pull it from the cabinet Push the module into the cabinet and pull it from the cabinet carefully preferably with help from another person Keep a constant pressure with o...

Page 18: ...m make sure that no dangerous situations can occur These functions reset the drive automatically and continue operation after a fault or supply break If these functions are activated the installation must be clearly marked as defined in IEC EN 61800 5 1 subclause 6 5 3 for example THIS MACHINE STARTS AUTOMATICALLY The maximum drive power cycles is five times in ten minutes Power cycling the drive ...

Page 19: ...l dangerous external voltages from the control circuits After you disconnect power from the drive always wait 5 minutes to let the intermediate circuit capacitors discharge before you continue 3 Protect any other energized parts in the work location against contact 4 Take special precautions when close to bare conductors 5 Measure that the installation is de energized If the measurement requires r...

Page 20: ...ons or after peeling off and collecting dust in time cause arcing or block the cooling air flow Note The motor cable terminals of the drive are at a dangerous voltage when the input power is on regardless of whether the motor is running or not When the input power is on the drive DC bus is at a dangerous voltage External wiring can supply dangerous voltages to the relay outputs of the control unit...

Page 21: ...tions Connect the power cable shields to protective earth PE terminals of the drive to make sure of personnel safety Make a 360 grounding of the power and control cable shields at the cable entries to suppress electromagnetic disturbances In a multiple drive installation connect each drive separately to the protective earth PE busbar of the power supply Note You can use power cable shields as grou...

Page 22: ...se functions reset the drive automatically and continue operation after a fault or supply break If these functions are activated the installation must be clearly marked as defined in IEC EN 61800 5 1 subclause 6 5 3 for example THIS MACHINE STARTS AUTOMATICALLY Note The maximum drive power cycles is five times in ten minutes Power cycling the drive too often can damage the charging circuit of the ...

Page 23: ...cal safety precautions page 18 Install temporary grounding to the drive output terminals T1 U T2 V T3 W Connect the output terminals together as well as to the PE During the start up Make sure that the motor cannot run overspeed for example driven by the load Motor overspeed causes overvoltage that can damage or destroy the capacitors in the intermediate circuit of the drive Safety in operation WA...

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Page 25: ...aintenance work on the drive or create instructions for the end user of the drive concerning the installation and maintenance of the drive Read the manual before working on the drive You are expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols Purpose of the manual This manual provides information needed for planning the installation instal...

Page 26: ...on site Attach the base of the cabinet to the floor Surrounding air conditions page 176 Routing the cables page 84 Route the cables Measuring the insulation page 96 Measure the insulation of the supply cable the motor and the motor cable and the resistor cable if present Installing the drive module and LCL filter module into an enclosure page 135 Standard drive modules Install the additional compo...

Page 27: ...ptional Ethernet adapter module for Modbus TCP protocol FMBT 21 Optional PROFIBUS DP adapter module FPBA 01 Optional Profinet IO adapter module FPNO 21 Physical size of the drive or power module Frame frame size Optional RS 485 Modbus RTU adapter FSCA 01 Insulated gate bipolar transistor IGBT Inverter module s under control of one control unit and related components One inverter unit typically con...

Page 28: ...00136205 DPMP 02 03 mounting platform for control panels installation guide 3AXD50000030058 CPTC 02 ATEX certified thermistor protection module Ex II 2 GD L537 Q971 user s manual 3AFE68577519 FOCH du dt filters hardware manual Manuals and quick guides for I O extension modules fieldbus adapters etc Tool and maintenance manuals and guides 3AUA0000094606 Drive composer PC tool user s manual 3BFE6405...

Page 29: ...ACQ580 34 is an ultra low harmonic drive module for controlling asynchronous AC induction motors permanent magnet motors in open loop control and synchronous reluctance motors The drive includes a line side converter and a motor side inverter The parameters and signals for both of them are combined into one primary user program 3 Operation principle and hardware description 29 ...

Page 30: ...rging circuit 2 Line contactor 3 LCL filter 4 Line side converter 5 DC link DC circuit between the line side converter and motor side converter 6 Motor side converter 7 Common mode filter E208 8 Line side converter The line side converter rectifies three phase AC current to direct current for the intermediate DC link of the drive 30 Operation principle and hardware description ...

Page 31: ...armonics Charging Charging is needed to power up the DC link capacitors smoothly Discharged capacitors cannot be connected to the full supply voltage The voltage must be increased gradually until the capacitors are charged and ready for normal use The drive contains a resistive charging circuit consisting of fuses contactor and charging resistors The charging circuit is in use after start up until...

Page 32: ...egs 6 LCL filter module connected to the drive module C Pedestal 7 Circuit board compartment 1 Busbars for connecting the LCL filter module to the drive module 8 Upper front cover 2 Cover on busbar connections 9 Control panel 3 See section Drive module page 34 for descriptions and photos of the drive module For LCL filter module see section LCL filter module page 35 32 Operation principle and hard...

Page 33: ...ear plastic shrouds option B051 For part descriptions see section Standard drive module configuration page 32 For clear plastic shrouds see section Drive module page 34 Operation principle and hardware description 33 ...

Page 34: ...ule output power cabling option B051 2 Control cable clamp plate 15 Clear plastic shroud to be attached on top of the drive module entry for top cabling option B051 3 Busbars for connecting the drive module to the LCL filter electrically 16 Upper back clear plastic shroud option B051 4 Cover for the busbar connection 17 Lower back clear plastic shroud option B051 5 Auxiliary cooling fan 18 Front c...

Page 35: ...d With option H370 the shroud includes a ground bar 10 Input power cable connection busbars L1 U1 L2 V1 L3 W1 and DC and DC busbars UDC and UDC 23 Main cooling fans 11 Common mode filter 24 Pedestal guide plate for the drive module 12 LCL filter module 1 2 4 3 5 Pedestal guide plate for the LCL filter module 4 Busbars for connecting the LCL filter module to the drive module electrically 1 Lifting ...

Page 36: ...the use of the control panel see the firmware manual or ACx AP x assistant control panels user s manual 3AUA0000085685 English ACH AP H hand off auto control panel standard 1 CDUM 01 blank control panel cover no control panel option J424 2 ACH AP W hand off auto control panel with bluetooth interface option J429 4 DPMP 02 control panel mounting platform standard 7 36 Operation principle and hardwa...

Page 37: ... Option slot 2 for optional I O extension modules 2 Panel port 3 Line side converter 4 DC link 5 Motor side converter 6 Socket for external control panel not required for normal operation of the drive 7 Type designation label The type designation label includes a rating markings a type designation and a serial number which allow individual recognition of each drive module The type designation labe...

Page 38: ...ive type The optional selections are given thereafter separated by plus signs Codes preceded by zero indicate the absence of the specified feature The main selections are described below Not all selections are available for all types For more information refer to the ordering instructions available separately on request Basic code Description Code Product series ACQ580 Type When no options are sel...

Page 39: ... K458 FENA 21 Ethernet adapter module for EtherNet IP Modbus TCP and PROFINET IO protocols 2 port K475 FEIP 21 EtherNet IP adapter module K490 FMBT 21 Modbus TCP adapter module K491 FPNO 21 PROFINET IO adapter module K492 CMOD 01 External 24 V AC DC and digital I O extension 2 RO and 1 DO L501 CHDI 01 115 230 V digital input module six digital inputs and two relay outputs L512 CMOD 02 External 24 ...

Page 40: ...Description Code Swedish R705 French R707 Spanish R708 Portuguese R709 Russian R711 Turkish R714 40 Operation principle and hardware description ...

Page 41: ...ruction Basic requirements for the cabinet construction are listed below Make sure that cabinet frame is sturdy enough to carry the weight of the components control circuitry and other equipment installed in it cabinet protects the modules against contact and agrees with the requirements for dust and humidity cabinet frame and doors are strong enough to provide adequate protection against flames o...

Page 42: ...minum can also be used Note Before joining aluminum busbars remove the oxide layer and apply suitable anti oxidant joint compound Shrouds The installation of shrouds touch protection to fulfill applicable safety regulations is the responsibility of the drive system builder Ready made shrouding parts are available from ABB for some cabinet designs see the ordering information Tightening torques Unl...

Page 43: ...he minimum clearances given for each component For the module specific free space requirements see the respective hardware and cabinet installation manuals Air cooled drive systems Air inlets and outlets Equip the air inlets and outlets with gratings that are large enough to allow sufficient air flow in and out of the cabinet critical for correct cooling of the module guide the air flow protect ag...

Page 44: ...n can overcome air inlet and outlet sizes required for cooling and recommended filter material if used Note The heat dissipated by cables and other additional equipment must also be ventilated The internal cooling fans of the converter modules and filters are usually sufficient to keep the component temperatures low enough in IP20 and IP42 cabinets Additional fans are present in the example design...

Page 45: ...tlet air inlet and outlet at different sides of the cabinet cool air inlet in the lower part of the front door and an extra exhaust fan on the roof of the cabinet Prevent hot air circulation inside the cabinet with for example leak proof air baffles No gaskets are usually required The drawing below shows the air flow inside and outside the cabinet Air flow in 1 Power module 2 Hot air circulation t...

Page 46: ... the module The returning air flow from the upper part of the cubicle must not be obstructed A cabinet with diverse components can have a common fan heat exchanger combination The drawing below shows the air flow inside the cabinet Cabinet heat exchanger 1 Power module 2 Module heat exchanger 3 Cooling fan 4 EMC requirements Note the following when you plan the electromagnetic compatibility of the...

Page 47: ...ces is not sufficient so a conductive gasket between the surfaces is required The maximum recommended distance between assembly screws is 100 mm 3 94 in Construct sufficient high frequency grounding network in the cabinet to avoid voltage differences and forming of high impedance radiator structures A good high frequency grounding is made with short flat copper braids for low inductance One point ...

Page 48: ... assume any liability for damages caused by electric welding as the welding circuit can damage electronic circuits in the cabinet Cabinet placement on a cable channel Note the following when you plan to place the cabinet on a cable channel The cabinet structure must be sturdy enough If the whole cabinet base is not supported from below the cabinet weight will lie on the sections that the floor car...

Page 49: ...cabinet door You can use a mounting platform to attach the control panel on the cabinet door Mounting platforms for control panels are available as options from ABB For more information see Code English Manual 3AUA0000100140 DPMP 01 mounting platform for control panels installation guide 3AUA0000136205 DPMP 02 03 mounting platform for control panels installation guide 3AXD50000308484 DPMP 04 05 mo...

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Page 51: ...d cabinet The chapter gives cabinet layout examples and free space requirements around the module for cooling These guidelines are essential for the safe and trouble free use of the drive system Installation positions of the drive module The drive module must be installed in an upright bookshelf position in a cabinet 5 Guidelines for planning the mechanical installation 51 ...

Page 52: ...nd LCL filter module and other equipment on the cabinet roof An exhaust fan if needed 3 Fan required for IP20 IP42 or IP54 air outlet kit has to be ordered separately See Cooling fans page 163 9 Drive control panel with DPMP 01 mounting plat form The control panel is connected to the drive module control unit inside the cabinet 4 Contactor control switch and emergency stop switch connected to the ...

Page 53: ...nlet is critical for proper cooling of the control unit External control cables 11 Optional air baffle that is needed when there is no fan on the lower part of the cabinet door See section Preventing the recirculation of hot air page 55 2e Grounding screws 12 Cabinet grounding busbar PE 3 Alternative to grounding screws 12 13 Input power cable including the protective ground conductor PE of the dr...

Page 54: ...ir page 55 2a Drive module control unit Note The upper door air inlet is critical for proper cooling of the control unit 10 2b External control cables 11 Optional air baffle that is needed when there is no fan on the lower part of the cabinet door See section Preventing the recirculation of hot air page 55 2c Grounding screws 12 Cabinet grounding busbar PE 3 Alternative to grounding screws 12 13 I...

Page 55: ...t while the outlet is on the roof or on the upper part of the door Use extra exhaust fans if the air outlet is on the cabinet door see the technical data for the required cooling air flow 1 1 2 1 1 2 2 Air inlet 1 Air outlet 2 Preventing the recirculation of hot air Guidelines for planning the mechanical installation 55 ...

Page 56: ...ide an example cabinet For the descriptions see the next page 1 8 C C 2a 2c B B A A 2c 3 2a 2a 2d x 2e 2d 3 2b 2b y 2e D D x y 2b 2b 2c 2d 2b 2b PE T3 W2 T2 V2 T1 U2 5 6 3 9 2a 7 3 2d 2e L1 U1 L2 V1 L3 W1 2b D D C C 4 A A 2c B B 4 3 4 2c 2b 2d 2a 56 Guidelines for planning the mechanical installation ...

Page 57: ...s in the cabinet 2a Contactor 6 Vertical air baffle 2b Drive control unit 7 Upper horizontal air baffle 2c Air flow out 8 Lower horizontal air baffle 2d Cabinet grounding busbar PE 9 Optional air baffle that is needed when there is no fan on the lower part of the cabinet door 2e Drive module 3 Guidelines for planning the mechanical installation 57 ...

Page 58: ...40 C 104 F 1 Contactor 6 Vertical air baffle that separates the cool and hot areas in the cabinet 2a Drive control unit 7 Horizontal air baffle 2b Air flow out 8 Optional air baffle that is needed when there is no fan on the lower part of the cabinet door 2c Cabinet grounding busbar PE 9 Drive module 3 LCL filter module 4 Required free space Free space around the drive module is needed for ensurin...

Page 59: ...ound the drive module is required from the cabinet back panel and front door No free space for cooling is required on the left and right hand sides of the module The module can be installed in a cabinet with the following dimensions width 800 mm 31 50 in depth 600 mm 23 62 in height 2000 mm 78 74 in ABB air inlet and outlet kits See chapter Ordering information page 159 Guidelines for planning the...

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Page 61: ...nding air conditions page 176 for the allowed ambient conditions and section Losses cooling data and noise page 172 for the required cooling air Moving and unpacking WARNING Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occur Move the transport package by pallet truck to the installation site To unpack the package Cut the straps Lift th...

Page 62: ...Center of gravity symbol 5 Package for LCL filter fan 6 Package for LCL filter pedestal 7 Telescopic extraction installation ramp 8 Package for option H370 Full size input power cable connection terminals and PE busbar 9 Plywood support 10 With option B051 Clear plastic shrouds box and output cable connection terminals box 11 With option H370 Also Input cable connection terminals box See the box c...

Page 63: ...l control unit option P906 21 Edgeboard supports 22 Boxes Shroud box with standard drive module configuration 2 5 3AXD50000009484 3 4 8 7 1 12 10 6 9 11 14 13 5 Paper fill 1 Clear plastic shroud for output cabling 2 Cardboard box cover 3 Cardboard box bottom 4 Support 5 Bands 6 Back clear plastic shroud lower 7 Back clear plastic shroud upper 8 Front clear plastic shroud 9 Clear plastic shroud for...

Page 64: ...terminal T1 U2 4 Grounding terminal 5 Cardboard box 6 Screws and insulators in a plastic bag 7 Option H370 input cable connection terminals box 3AXD5000009522 3 6 4 2 5 1 7 Metallic shroud with ground bar 1 Paper fill 2 Input cable connection terminal L3 W1 3 Input cable connection terminal L2 V1 4 Input cable connection terminal L1 U1 5 Cardboard box 6 Screws and insulators in a plastic bag 7 64 ...

Page 65: ...ion 50 to 150 mm 3 Ramp up to 50 mm 4 Accessories box 3AXD50000477104 1 2 4 3 6 5 Screw package 1 Busbar for main contactor LCL con nection 3 pcs 2 Busbar for IGBT LCL connection 3 pcs 3 Cardboard box 4 Installation bracket 2 pcs 5 Feed through 2 pcs 6 Mechanical installation 65 10 ...

Page 66: ...e 8 Examining the delivery Make sure that all items listed in Moving and unpacking page 61 are present Make sure that there are no signs of damage Before attempting installation and operation examine the information on the type designation label of the drive to verify that the unit is of the correct type Lifting Lift the drive module only by the lifting lugs 66 Mechanical installation ...

Page 67: ...installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure page 229 Attaching the drive module to the LCL filter module See Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure page 229 Attaching the drive module and the LCL filter module to the enclosure base See Step by step drawings for an installat...

Page 68: ...he drive in Rittal VX25 enclosure For an installation example on how to install the drive module into a Rittal VX25 enclosure see Installation example in Rittal VX25 enclosure page 133 and Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure page 229 68 Mechanical installation ...

Page 69: ...allic shroud with ground bar as shown below Combi screw M4 8 Torx T20 2 N m Connect the input power cable connection terminals as shown in Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure page 229 Mechanical installation 69 10 ...

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Page 71: ... disconnecting device You must equip the drive with a main supply disconnecting device which meets the local safety regulations You must be able to lock the disconnecting device to the open position for installation and maintenance work European Union To meet the European Union Directives according to standard EN 60204 1 Safety of Machinery the disconnecting device must be one of the following typ...

Page 72: ...c Code Other regions The disconnecting device must conform to the applicable local safety regulations Examining the compatibility of the motor and drive Use asynchronous AC induction motors permanent magnet synchronous motors AC induction servomotors or ABB synchronous reluctance motors SynRM motors with the drive Select the motor size and drive type from the rating table on basis of the AC line v...

Page 73: ...lly erode the bearing races and rolling elements du dt filters protect motor insulation system and reduce bearing currents Common mode filters mainly reduce bearing currents Insulated N end non drive end bearings protect the motor bearings Requirements table These tables show how to select the motor insulation system and when a drive du dt and common mode filters and insulated N end non drive end ...

Page 74: ...ndard 500 V Un 600 V or N CMF N Reinforced N du dt CMF N du dt du dt Reinforced 600 V Un 690 V cable length 150 m N CMF N Reinforced 600 V Un 690 V cable length 150 m Pn 500 kW N CMF N CMF n a Standard 380 V Un 690 V Form wound HX_ and AM_ Pn 500 kW N du dt CMF N du dt with voltages over 500 V CMF Check with the motor manu facturer 380 V Un 690 V Old1 form wound HX_ and modular N CMF Enamelled wir...

Page 75: ...600 V 500 V Un 600 V or N CMF N or CMF Reinforced ÛLL 1800 V N du dt CMF du dt N du dt Reinforced ÛLL 1800 V 600 V Un 690 V N CMF N CMF Reinforced ÛLL 2000 V 0 3 micro second rise time1 1 If the intermediate DC circuit voltage of the drive is increased from the nominal level due to long term resistor braking cycles check with the motor manufacturer if additional output filters are needed The abbre...

Page 76: ...han what is stated for the particular frame size in EN 50347 2001 This table shows the requirements for protecting the motor insulation and bearings in drive systems for ABB random wound motor series for example M3AA M3AP and M3BP Requirement for Nominal AC supply voltage ABB du dt and common mode filters insulated N end motor bearings Motor insulation system Pn 200 kW 100 kW Pn 200 kW Pn 100 kW P...

Page 77: ...intermediate DC circuit voltage of the drive is increased from the nominal level due to long term resistor braking cycles check with the motor manufacturer if additional output filters are needed Additional data for calculating the rise time and the peak line to line voltage The diagrams below show the relative peak line to line voltage and rate of change of voltage as a function of the motor cabl...

Page 78: ...perature For an IEC installation select a cable rated for at least 70 C 158 F maximum permissible temperature of conductor in continuous use For North America select a cable rated for at least 75 C 167 F Important For certain product types or option configurations higher temperature rating may be required See the technical data for details Voltage 600 V AC cable is accepted for up to 500 V AC 750 ...

Page 79: ...e conductors S mm2 S1 S 16 16 16 S 35 S 2 35 S 1 To comply with standard IEC EN 61800 5 1 UL 61800 5 1 use a protective earth conductor with a minimum cross sectional area of 10 mm2 Cu or 16 mm2 Al as an alternative when aluminum cables are permitted or use a second protective earth conductor of the same cross sectional area as the original protective earth conductor or use a device that automatic...

Page 80: ...n 10 mm2 8 AWG Cu or motors up to 30 kW 40 hp Yes with phase conductor smaller than 10 mm2 8 AWG Cu PVC Note Shielded or armored cable or cabling in metal conduit is always recommended to minimize radio fre quency interference Four conductor cabling in PVC con duit or jacket three phase conduct ors and PE Yes with phase conductor smaller than 10 mm2 8 AWG Cu or motors up to 30 kW 40 hp Yes EMT Fou...

Page 81: ...shield can be evaluated based on the shield inductance which must be low and only slightly dependent on frequency The requirements are easily met with a copper or aluminum shield armor Cross section of a steel shield has to be ample and the shield helix low gradient Galvanizing increases the high frequency conductivity Not allowed power cable types Use as motor cabling Use as input power cabling C...

Page 82: ...hese installations inherently have an increased chance for nuisance problems due to the potential for water moisture in the conduit Water moisture in the conduit increases the likelihood of VFD faults or warnings Proper installation is required to make sure there is no intrusion of water moisture Metal conduit Couple separate parts of a metal conduit together bridge the joints with a ground conduc...

Page 83: ...pair cable is also acceptable a b Signals in separate cables Run analog and digital signals in separate shielded cables Do not mix 24 V DC and 115 230 V AC signals in the same cable Signals that can be run in the same cable If their voltage does not exceed 48 V relay controlled signals can be run in the same cables as digital input signals The relay controlled signals should be run as twisted pair...

Page 84: ... at an angle as near to 90 degrees as possible Do not run extra cables through the drive Make sure that the cable trays have good electrical bonding to each other and to the grounding electrodes Aluminum tray systems can be used to improve local equalizing of potential The following figure illustrates the cable routing guidelines with an example drive Note When motor cable is symmetrical and shiel...

Page 85: ...uit 3 Continuous motor cable shield conduit or enclosure for equipment on the motor cable To minimize the emission level when safety switches contactors connection boxes or similar equipment are installed on the motor cable between the drive and the motor Install the equipment in a metal enclosure Use either a symmetrical shielded cable or install the cabling in a metal conduit Make sure that ther...

Page 86: ...e and motor The drive overload protection is tuned for the total motor load It may not detect an overload in one motor circuit only North America The local code NEC requires an overload protection and a short circuit protection for each motor circuit Use for example a manual motor protector circuit breaker contactor and overload relay or fuses contactor and overload relay Protecting the motor agai...

Page 87: ...ormation see drive firmware manual Protecting the drive and the input power cable in short circuits Protect the drive 1 with fuses a and the input cable with fuses b or a circuit breaker M 3 b a 1 Size the fuses or the circuit breaker according to local regulations for the input cable protection Select the fuses for the drive according to the instructions given in the technical data The fuses for ...

Page 88: ...nected to the digital and analog inputs typically extra low voltage circuits must be protected against contact and insulated with basic insulation from other low voltage circuits The insulation must be rated for the same voltage level as the drive main circuit Note Extra low voltage circuits for example 24 V DC typically do not meet these requirements Make sure that the voltage does not exceed the...

Page 89: ...ent x CPTC 02 Protecting the drive against ground faults The drive is equipped with an internal ground fault protective function to protect the unit against ground faults in the motor and motor cable This function is not a personnel safety or a fire protection feature See the firmware manual for more information Residual current device compatibility The drive is suitable to be used with residual c...

Page 90: ...m with compensation capacitors installed note the following restrictions WARNING Do not connect power factor compensation capacitors or harmonic filters to the motor cables between the drive and the motor They are not meant to be used with AC drives and can cause permanent damage to the drive or themselves If there are power factor compensation capacitors in parallel with the input of the drive 1 ...

Page 91: ... until the drive decelerates the motor to zero speed 3 Open the contactor If you have the vector control mode and motor coast stop or scalar control mode selected open the contactor as follows 1 Give a stop command to the drive 2 Open the contactor WARNING When the vector control mode is in use never open the output contactor while the drive controls the motor The vector control operates extremely...

Page 92: ...er supply selection drive or direct on line S40 Start when motor is connected direct on line S41 Stop when motor is connected direct on line S42 Switching the motor power supply from drive to direct on line 1 Stop the drive and the motor with the drive control panel stop key drive in the local control mode or the external stop signal drive in the remote control mode 2 Open the main contactor of th...

Page 93: ...ition 1 4 Start the drive and the motor with the drive control panel start key drive in the local control mode or the external start signal drive in the remote control mode Protecting the contacts of relay outputs Inductive loads relays contactors motors cause voltage transients when switched off Install the protective component as close to the inductive load as possible Do not install protective ...

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Page 95: ...ssional do not do installation or maintenance work Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occur Grounding the motor cable shield at the motor end For minimum radio frequency interference ground the cable shield 360 degrees at the cable entry of the motor terminal box 8 Electrical installation 95 11 ...

Page 96: ... that the motor cable is disconnected from the drive output terminals 3 Measure the insulation resistance between each phase conductor and the protective earth conductor Use a measuring voltage of 1000 V DC The insulation resistance of an ABB motor must be more than 100 Mohm reference value at 25 C 77 F For the insulation resistance of other motors refer to the manufacturer s instructions Note Moi...

Page 97: ...istribution board and use the table to define the grounding system type 1 input voltage line to line UL L 2 input voltage line 1 to ground UL1 G 3 input voltage line 2 to ground UL2 G 4 input voltage line 3 to ground UL3 G The table below shows the line to ground voltages in relation to the line to line voltage for each grounding system Electrical power system type UL3 G UL2 G UL1 G UL L Symmetric...

Page 98: ...er grounded delta systems Do not install the drive on a corner grounded system PE L3 L2 L1 Midpoint grounded delta systems Do not install the drive on a midpoint grounded system PE L3 L2 L1 IT systems ungrounded or high resistance grounded 30 ohms Disconnect EMC AC and VAR wires L3 L2 L1 Guidelines for installing the drive to a TT system The drive can be connected to a TT system under these condit...

Page 99: ...ot guarantee the functioning of the ground leakage detector built inside the drive In large systems the residual current device can trip without a real reason Source document on TT system 3AXD10000681917 Disconnecting instructions EMC AC and varistor VAR grounding wires are located at the top of the circuit board compartment Disconnect them 1 and attach them with the nearby plastic clamp 2 1 2 Con...

Page 100: ...ot in the same cubicle with the drive module 1 If a shielded cable is used not required but recommended and the conductivity of the shield is 50 of the conductivity of the phase conductor use a separate PE cable 2a or a cable with a grounding conductor 2b 2 ABB recommends 360 degree grounding at the cabinet entry if a shielded cable is used Ground the other end of the input cable shield or PE cond...

Page 101: ... cabinet frame See Drive modules cabinet design and construction instructions 3AUA0000107668 English and section Grounding the drive module and the LCL filter module page 68 9 Note If there is a symmetrically constructed grounding conductor in the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the drive and motor ends Do not use an asy...

Page 102: ...epare the ends of the cables PE PE WARNING Apply grease to stripped aluminum conductors before attaching them to non coated aluminum cable lugs Obey the grease manufacturer s instructions Aluminum aluminum contact can cause oxidation in the contact surfaces 3 If fire insulation is used make an opening in the mineral wool sheet according to the diameter of the cable 4 Put the cables through the ent...

Page 103: ...on coated aluminum cable lugs Obey the grease manufacturer s instructions Aluminum aluminum contact can cause oxidation in the contact surfaces 1 Run the motor cables from the motor to the cabinet Ground the cable shields 360 at the entry plate 2 Twist the cable shields of the motor cables into bundles and connect them and any separate ground conductors or cables to the ground terminal of the driv...

Page 104: ... some hardware options see the circuit diagrams delivered with the drive for the actual wiring 1 Ground the outer control cable shields 360 degrees at the cabinet entry plate recommendation 2 Remove the middle front cover of the drive module 3 Attach the option modules if not attached already 4 Remove the cover plate from the control cable entry plate and put the rubber grommet in its place Put th...

Page 105: ...see chapter Control unit page 111 Use shrink tubing or insulating tape to contain any stray strands Tighten the screws to secure the connection Note Keep any signal wire pairs twisted as close to the terminals as possible Twisting the wire with its return wire reduces disturbances caused by inductive coupling 7 Install the middle front cover back Connecting external power supply wires to the contr...

Page 106: ... When a PC is connected to the control panel the control panel keypad is disabled In this case the control panel acts as a USB RS485 adapter Connecting a remote panel or chaining one panel to several drives You can connect a remote ACH AP H control panel to the drive or to chain the control panel or a PC to several drives on a panel bus with a CDPI 01 communication adapter module See CDPI 01 commu...

Page 107: ...ntrol panel 3 Connect an USB cable Type A to Type Mini B between the USB connector on the control panel 3a and a free USB port on the PC 3b 4 The panel will display an indication whenever the connection is active 5 See the documentation of the PC tool for setup instructions Start Stop Loc Rem Start Stop Loc Rem USB connected 3a 4 3b 2 2 Installing option modules WARNING Obey the safety instruction...

Page 108: ...s position on the control unit 2 Tighten the mounting screw 3 Tighten the grounding screw CHASSIS to 0 8 N m 7 lbf in The screw grounds the module It is necessary for fulfilling the EMC requirements and for correct operation of the module 1 2 3 108 Electrical installation ...

Page 109: ...ASSIS to 0 8 N m 7 lbf in The screw tightens the connections and grounds the module It is necessary for fulfilling the EMC requirements and for correct operation of the module 1 2 Wiring the optional modules See the appropriate option module manual or for I O options the appropriate chapter in this manual Electrical installation 109 11 ...

Page 110: ...110 ...

Page 111: ...Control unit Contents of this chapter This chapter contains the default I O connection diagram descriptions of the terminals and technical data for the drive control unit CCU 24 9 Control unit 111 ...

Page 112: ...12 DIGITAL IN Digital inputs 13 18 STO Safe torque off connection 34 38 Internal air temperature NTC sensor connection AIR IN TEMP Internal fan 2 connection FAN2 Internal fan 1 connection FAN1 Panel port control panel connec tion wired at the factory to the control panel X12 Reserved to internal use X15 EFB EIA RS 485 fieldbus connector Bias resistor switch BIAS End termination switch TERM Connect...

Page 113: ...on 3 17 Not configured DI5 18 Not configured DI6 X6 X7 X8 Not configured 19 RO1C Relay outputs 20 RO1A 21 RO1B Ready run 250 V AC 30 V DC 2 A 22 RO2C 23 RO2A 24 RO2B Running 250 V AC 30 V DC 2 A 25 RO3C 26 RO3A 27 RO3B X5 Fault 1 250 V AC 30 V DC 2 A 29 B Embedded fieldbus 30 A 31 DGND S4 TERM Embedded fieldbus EFB EIA 485 S5 BIAS Termination switch X4 Bias resistors switch 34 Safe torque off OUT1...

Page 114: ... Ground the outer shield of the cables 360 degrees at the cabinet entry 6 WARNING Connect external AC power supply 24 V AC to control unit connectors 40 and 41 If you connect it to connector AGND DGND or SGND the power supply or the control unit can get damaged 7 Switches Position Description Switch Bus not terminated default TERM ON EFB link termination Must be set to the terminated ON position w...

Page 115: ... External 24 V power supply NPN connection sink X2 X3 10 24V 11 DGND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 0 V DC 24 V DC Internal 24 V power supply NPN connection sink X2 X3 10 24V 11 DGND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 Note DI6 is not supported in the NPN configuration WARNING Do not connect the 24 V AC cable to the control board ground when the control board is po...

Page 116: ...eters for the digital frequency input see the firmware manual DI6 as PTC input If DI6 is used as a PTC input see firmware manual for how to set parameters accordingly Note If DI6 is used as a PTC input the wiring and the PTC sensor need to be double isolated Otherwise the CMOD 02 I O extension module must be used 1 24V DI6 t t t t t t One to six PTC thermistors connected in series 1 AI1 and AI2 as...

Page 117: ... double or reinforced insulation between motor live parts and the sensor If the assembly does not fulfill this requirement the I O board terminals must be protected against contact and must not be connected to other equipment or the temperature sensor must be isolated from the I O terminals Safe torque off X4 For the drive to start both connections 24 V DC to IN1 and 24 V DC to IN2 must be closed ...

Page 118: ...I6 and 24 V DC 1 5 kohm 1 low temperature 4 kohm 0 high temperature open circuit 0 high temperature DI6 is not a reinforced double insulated input Connecting the motor PTC sensor to this input requires usage of a reinforced double insulated PTC sensor inside the motor 250 V AC 30 V DC 2 A Terminal size 0 14 2 5 mm2 Relay outputs RO1 RO3 Term 19 27 See section Isolation areas page 120 Current volta...

Page 119: ... Shielded twisted pair cable with twisted pair for data and a wire or pair for signal ground nominal impedance 100 165 ohms for example Belden 9842 Transmission rate 9 6 115 2 kbit s Termination by switch Embedded fieldbus X5 EIA 485 male RJ 45 connector max cable length 100 m 328 ft Control panel drive connection USB Type Mini B max cable length 2 m 7 ft Control panel PC connection Control unit 1...

Page 120: ...5 1 First edition Functional insulation IEC EN 61800 5 1 2007 UL 61800 5 1 First edition The terminals on the control board fulfill the Protective Extra Low Voltage PELV requirements EN 50178 There is reinforced insulation between the user terminals which only accept ELV voltages and terminals that accept higher voltages relay outputs Note There is functional insulation also between the individual...

Page 121: ...4V 11 DGND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 X6 X7 X8 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X5 29 B 30 A 31 DGND X4 34 OUT1 35 OUT2 36 SGND 37 IN1 38 IN2 X10 40 24VAC DC in 41 24VAC DC in Slot 1 Slot 2 Jumper installed at factory Control unit 121 ...

Page 122: ...122 ...

Page 123: ...awing is included Product overview Option P906 allows the drive control unit CCU 24 to be installed separately from the main drive module for instance in a separate compartment The external control unit makes the drive module removal easier as the customer control cabling can stay in place while the module is removed 10 External control unit option P906 123 ...

Page 124: ...it 2 Connectors For descriptions see chapter Control unit page 111 3 Cables for connecting the external control unit to the drive module Cables These cables connect the control unit and the drive They are supplied with the module and come with plugs and sockets that allow disconnection at either end 124 External control unit option P906 ...

Page 125: ...arately 4 2 pair of optical cables for all major converter power stack communication 2 Unpacking the delivery The external control unit is in a separate box inside the main drive module box Installing the control unit Determine where the control unit is to be located Take into account the cable lengths the physical dimensions and mounting points of the control unit assembly see section Dimension d...

Page 126: ...optic cables too tightly The minimum allowed bend radius is 35 mm 1 4 in 1 Remove the control unit from the anti static bag and place it on top of it then turn it over to find the rear connections 2 Identify the correct ends of the control cables to be connected to the control unit 3 Pull the cables through the control unit assembly so they appear in the opening at the rear of the control unit Do ...

Page 127: ...ectors on the ZBIB board Cables from QOIA ZBIB connectors View of ZBIB INU STO X7 STO 1 X7 X8 STO1STO2 V20V21 V1 V2 X3 INU STO X8 STO 2 V8 V20 V13 V21 V7 V1 V2 V2 X2 X3 5 Connect the grounding wire External control unit option P906 127 ...

Page 128: ...le screens Attach the small bracket a first then the full clamp plate b a b 7 Mark and drill the required holes in the mounting plate for attaching the control unit Be careful to control the swarf from the drill 128 External control unit option P906 ...

Page 129: ...r ground it indirectly via a few nanofarads high frequency capacitor eg 3 3 nF 630 V The shield can also be grounded directly at both ends if they are in the same ground line with no significant voltage drop between the end points Tighten the screws to secure the connection 11 Connect the conductors to the appropriate detachable terminals of the control unit See the default I O diagram in chapter ...

Page 130: ...over of the the drive module A view of drive module with optional clear plastic shrouds is shown below 2 Remove the cover plate from the control cable entry and put the rubber grommet in its place Put the control cables through the grommet 130 External control unit option P906 ...

Page 131: ...the drive module removal procedure differs slightly from the instructions given in chapter Maintenance before you detach the drive module you must disconnect the control unit cables from the drive module in the following way 1 Remove the middle front cover of the drive module to be able to disconnect the cables 2 combi screws M4 8 T20 2 N m 18 lbf in 2 Disconnect the optical 2 STO 24 V and ground ...

Page 132: ...Dimension drawing 132 External control unit option P906 ...

Page 133: ...trical installation page 95 Limitation of liability The installation must always be designed and made according to applicable local laws and regulations ABB does not assume any liability whatsoever for any installation which breaches the local laws and or other regulations Furthermore if the recommendations given by ABB are not followed the drive may experience problems that the warranty does not ...

Page 134: ...800 mm 3AUA0000125203 IP20 3AUA0000114968 IP42 Customer made parts not ABB or Rittal products See section Air baffles page 189 4 Air baffles See section Bottom plate page 188 1 Bottom plate Required tools Set of screw drivers Torx and Pozidriv Set of metric magnetic end hexagon sockets Torque wrench Step drill bit for drilling the holes in the clear plastic shroud for input power cables option B05...

Page 135: ...rounding entries for power cables Attach the bottom plate to the enclosure frame 3 Attach the punched section to the back of enclosure frame 4 Attach the mounting brackets to the punched section 5 LCL filter module Install the pedestal to the LCL filter module 6 Install the cooling fan to the LCL filter module 7 Attach the LCL filter module pedestal guide plate to the enclosure bottom plate 8 Atta...

Page 136: ... with the connecting busbars 24 Attach the LCL filter module to the drive module side from bottom 25 Connect the LCL filter fan power supply cable to connector FAN3 LCL 26 Air baffles After the electrical installation has been done install the air baffles For instructions see section Installing the air baffles page 137 Connecting the motor cables and installing the shrouds option B051 See Connecti...

Page 137: ...he enclosure frame to prevent chafing against the hole edges Put the conductors of the input cables through the drilled holes in the clear plastic shroud 4 For drive modules without option H370 Connect the input cable conductors to the drive module L1 U1 L2 V1 and L3 W1 connection busbars Go to step 12 5 Tasks with option H370 Do steps 6 to 11 Screw in and tighten the insulators to the drive modul...

Page 138: ...Rittal VX25 800 mm wide enclosure page 229 Air baffles page 189 Installing the roof and door Rittal parts This drawing shows a layout tested by ABB Door 1 Install these gratings as close to each other as possible Remove the filter mats 2 138 Installation example in Rittal VX25 enclosure ...

Page 139: ...vering is not removed the cooling air cannot flow freely through the module and the drive will run to overtemperature WARNING Remove the protective covering from the top of the LCL filter module after the installation If the covering is not removed the cooling air cannot flow freely through the module and the drive will run to overtemperature Installation example in Rittal VX25 enclosure 139 ...

Page 140: ...140 ...

Page 141: ...ARNING Stop the drive and do the steps in section Electrical safety precautions page 18 before you start the work Make sure that The ambient operating conditions meet the drive ambient conditions specification and enclosure rating IP code or UL enclosure type The supply voltage matches the nominal input voltage of the drive See the type designation label The insulation resistance of the input powe...

Page 142: ...nected to the correct terminals the phase order is correct and the terminals are tightened to the correct torque There is an adequately sized protective earth ground conductor between the motor and the drive and the conductor is connected to the correct terminal and the terminal is tightened to the correct torque Proper grounding has also been measured according to the regulations The motor cable ...

Page 143: ...uipment are ready for start 3 Perform the start up tasks instructed by the cabinet installer of the drive module 4 Switch the power on setup the drive control program and perform the first start of the drive and motor See ACQ580 pump control program quick startup guide 3AXD50000048773 English or ACQ580 pump control program firmware manual 3AXD50000035867 English 5 For drive modules in which the Sa...

Page 144: ...144 ...

Page 145: ...s of the drive LEDs Drive LEDs There is a green POWER and a red FAULT LED visible when the control panel is removed If a control panel is attached to the drive switch to remote control otherwise a fault will be generated and then remove the panel to be able to see the LEDs 14 Fault tracing 145 ...

Page 146: ...fault in the drive To reset the fault switch off the drive power Red FAULT Active fault in the drive To reset the fault press RESET from the control panel or switch off the drive power Red FAULT Control panel LEDs The assistant control panel has one LED For the meaning of the LED indications see ACx AP x assistant control panels user s manual 3AUA0000085685 English Warning and fault messages See t...

Page 147: ...s and ambient conditions ABB recommends annual drive inspections to ensure the highest reliability and optimum performance Note Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components Consult your local ABB Service representative for additional maintenance recommendations Descriptions of symbols Description Actio...

Page 148: ...R10 and R11 LONG LIFE Aging R R R ZCU control unit battery real time clock R R Control panel battery real time clock 4FPS10000239703 Recommended functional safety actions Functional safety actions I Safety function test interval R Safety component expiry Mission time TM 20 years Cleaning the interior of the cabinet WARNING Obey the safety instructions of the drive If you ignore them injury or deat...

Page 149: ...e a vacuum cleaner with antistatic hose and nozzle and wear a grounding wristband Using a normal vacuum cleaner creates static discharges which can damage circuit boards 1 Stop the drive and do the steps in section Electrical safety precautions page 18 before you start the work 2 Make sure that the drive is disconnected from the power line and all other precautions described under Grounding page 2...

Page 150: ...rom ABB Do not use other than ABB specified spare parts Replacing the auxiliary cooling fans of the drive module WARNING Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occur Fan in the front panel 1 Stop the drive and do the steps in section Electrical safety precautions page 18 before you start the work 2 Undo the mounting screw of the ...

Page 151: ...he new fan in reverse order Make sure that the arrow in the fan points up 7 Reset the counter if used in group 5 in the primary control program 2 3 5 4 6 Replacing the drive module main cooling fans WARNING Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occur 1 Stop the drive and do the steps in section Electrical safety precautions page...

Page 152: ...death or damage to the equipment can occur 1 Stop the drive and do the steps in section Electrical safety precautions page 18 before you start the work 2 Disconnect the power supply wire of the fan from connector FAN3 LCL 3 Undo the attaching screw of the fan cassette 4 Pull the fan cassette out 5 Undo the mounting screws of the fan The finger guard of the fan is attached by the same screws and is...

Page 153: ...jury Lift the drive module only by the lifting lugs Make sure that the module does not topple over when you move it on the floor To open the support legs press each leg a little down and turn it aside 1 2 Whenever possible secure the module also with chains Do not tilt the drive module It is heavy and its center of gravity is high The module overturns from a sideways tilt of 5 degrees Do not leave...

Page 154: ...unit 5 Disconnect the cooling fan power supply cable from the LCL filter module Pull the cable inside the drive module 6 Remove the screws that attach the drive module to the cabinet at the top and behind the front support legs 7 Remove the screws that connect the drive module to the LCL filter module from top and at the side 8 To prevent the drive module from falling attach its top lifting lugs w...

Page 155: ...10 Adjust the extraction installation ramp to the correct height and attach it to the cabinet base with the two mounting screws Maintenance 155 ...

Page 156: ...carefully out of the cabinet preferably with help from another person 12 Install the new module in reverse order Replacing the LCL filter module Replace the LCL filter module in the same way as the drive module 156 Maintenance ...

Page 157: ...Library https library abb com en Control panel For detailed information on the control panel see ACx AP x assistant control panels user s manual 3AUA0000085685 English Cleaning the control panel Use a soft damp cloth to clean the control panel Avoid harsh cleaners which could scratch the display window Replacing the battery The instructions below describe how to replace the battery that powers the...

Page 158: ... SIL PL classification of the safety function The following options exist Renewal of the whole drive and all optional functional safety module s and components Renewal of the components in the safety function circuit In practice this is economical only with larger drives that have replaceable circuit boards and other components such as relays Note that some of the components may already have been ...

Page 159: ...tem integrator Control panel options The control panel can be mounted on the cabinet door with the help of a door mounting kit For more information on the control panel see ACx AP x assistant control panels user s manual 3AUA0000085685 English Illustration Ordering code Description Type 3AXD50000030360 Control panel with Bluetooth and Hand Off Auto operation logic ACH AP W 3AXD50000025965 Control ...

Page 160: ...m an IP54 cover and a 3 meter panel con nection cable DPMP 01 Output du dt filters See section du dt filters Cabinet ventilation Air inlet kits Mounting screws are included Illustration Ordering code Kit code Enclosure width Degree of protection 3AUA0000117005 A 8 X 023 800 mm IP20 Instruction code 3AUA0000116887 160 Ordering information ...

Page 161: ...ing code Kit code Enclosure width Degree of protection 3AUA0000117009 A 8 X 026 800 mm IP42 Instruction code 3AUA0000116875 3AXD50000009186 A 8 X 029 800 mm IP54 Instruction code 3AXD50000010001 Ordering information 161 ...

Page 162: ...2 800 mm IP20 Instruction code 3AXD50000001982 Note Fan to be ordered separately 3AUA0000114967 A 4 X 060 2 800 mm IP42 Instruction code 3AUA0000115290 Note Fan to be ordered separately 3AXD50000009187 A 4 X 064 2 800 mm IP54 IEC Instruction code 3AXD50000010284 Note Fan to be ordered separately 162 Ordering information ...

Page 163: ...tor 3AXD50000000723 2 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD50000000724 2 SC 2 5 RZ 7 2 5 mm2 12AWG Connector 3AXD50000006934 2 RB4C 355 170 Fan 800 mm IP54 3AXD50000006959 2 MSB MKP 6 603 E1679 Capacitor 3AXD50000000723 2 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD50000000724 2 SC 2 5 RZ 7 2 5 mm2 12AWG Connector Control panel mounting platforms Ordering code Kit 3AXD50000217717 DPMP 04 control panel mo...

Page 164: ...164 ...

Page 165: ... and 60 Hz supply are given below IEC RATINGS Output ratings Max cur rent Input rating Frame size Drive type ACQ580 34 Heavy duty use Light duty use Nominal ratings PHd IHd PLd ILd Pn I2 Imax I1 kW A kW A kW A A A Un 400 V 110 206 132 234 132 246 350 212 R11 246A 4 132 246 160 278 160 293 418 257 R11 293A 4 160 293 200 347 200 365 498 321 R11 365A 4 200 365 250 420 250 442 621 401 R11 442A 4 200 3...

Page 166: ...nt Input rating Frame size Drive type ACQ580 34 Heavy duty use Light duty use Nominal ratings PHd IHd PLd ILd Pn I2 Imax I1 hp A hp A hp A A A Un 480 V 150 180 200 240 200 240 350 209 R11 240A 4 200 240 250 302 250 302 498 258 R11 302A 4 250 302 300 361 300 361 542 307 R11 361A 4 300 361 350 414 350 414 614 363 R11 414A 4 350 414 400 477 400 477 704 418 R11 477A 4 3AXD00000586715 Nominal voltage o...

Page 167: ...104 F or drive is installed higher than 1000 m 3280 ft above sea level the minimum requirements of motor cable length are not met see Filters page 227 Note The final derating factor is a multiplication of all applicable derating factors Surrounding air temperature derating In the temperature range 40 55 C 104 131 F the rated output current is derated by 1 for every added 1 C 1 8 F as follows Calcu...

Page 168: ... 2000 m 6562 ft 2500 m 8202 ft 3000 m 9842 ft 3500 m 11429 ft 4000 m 13123 ft 1 00 0 95 0 85 0 90 0 80 Derating factor 1 00 Derating factor 0 95 Derating factor 0 90 Derating factor 0 85 Derating factor 0 80 For a more accurate derating use the DriveSize PC tool 168 Technical data ...

Page 169: ...500 307 365A 4 3 170M6410 690 210000 630 363 442A 4 3 170M6411 690 300000 700 363 505A 4 3 170M6411 690 300000 700 389 585A 4 3 170M6412 690 465000 800 441 650A 4 3AXD00000586715 Note See also sections Protecting the drive and the input power cable in short circuits page 87 Protecting the drive against thermal overload page 87 Protecting the input power cable against thermal overload page 88 In mu...

Page 170: ...11 690 700 363 414A 4 170M6312 170M6612 170M6012 170M6412 690 800 418 477A 4 3AXD50000645015 Note See also sections Protecting the drive and the input power cable in short circuits page 87 Protecting the drive against thermal overload page 87 Protecting the input power cable against thermal overload page 88 In multicable installations install only one fuse per phase not one fuse per conductor Fuse...

Page 171: ... 67 8 1722 R11 Weight of the drive module 185 kg 409 lb Weight of the LCL filter module 180 kg 396 lb Drive module LCL filter module with options B051 and H370 Weight Depth Width Height Frame size lb kg in mm in mm in mm 8081 3671 19 9 505 27 0 685 68 5 1741 R11 8142 3702 1 B051 2 B051 and H370 For requirements of free space around the drive module see Required free space page 58 Technical data 17...

Page 172: ...A 4 Un 480 V IEC 72 5220 1279 2100 R11 246A 4 72 5220 1279 2100 R11 293A 4 72 7830 1279 2100 R11 365A 4 72 9135 1279 2100 R11 442A 4 72 9135 1279 2100 R11 505A 4 72 9135 1279 2100 R11 585A 4 72 10440 1279 2100 R11 650A 4 Un 480 V UL NEC 72 5280 1279 2100 R11 240A 4 72 6525 1279 2100 R11 302A 4 72 7830 1279 2100 R11 361A 4 72 9135 1279 2100 R11 414A 4 72 10440 1279 2100 R11 477A 4 3AXD00000586715 T...

Page 173: ...D00000586175 The cable sizing is based on max 9 cables laid on a cable ladder side by side three ladder type trays one on top of the other ambient temperature 30 C 86 F PVC insulation surface temperature 70 C 158 F EN 60204 1 and IEC 60364 5 52 For other conditions dimension the cables according to local safety regulations appropriate input voltage and the load current of the drive 1 The cable siz...

Page 174: ...e short Short circuit withstand strength IEC 61439 1 circuit current with circuit breakers see section Protecting the drive and the input power cable in short circuits page 87 The drive is suitable for use on a circuit capable of delivering not more than 100 kA rms symmetrical amperes at 600 V maximum when protected by the fuses given in the fuse table Short circuit current pro tection UL 61800 5 ...

Page 175: ...s taken THDi 40 2 n 2 I I1 100 THDi Indicates the total magnitude of the voltage distortion This value is defined as the ratio in of the harmonic voltage to the fundamental non har monic voltage THDv 40 2 n 2 U U1 100 THDv Short circuit ratio Isc I1 Maximum short circuit current at PCC Isc Continuous rms input current of the drive I1 Amplitude of the current harmonic n In Supply voltage U1 Amplitu...

Page 176: ...armonic drives are exempt from the EU ecodesign requirements EU Regulation C 2019 2125 Protection classes for module IP00 standard Degrees of protection IEC EN 60529 IP20 option B051 UL Type Open Enclosure types UL 61800 5 1 III Overvoltage category IEC EN 60664 1 I Protective class IEC EN 61800 5 1 Surrounding air conditions Environmental limits for the drive are given below The drive is to be us...

Page 177: ...x 1 mm 0 04 in 5 13 2 Hz max 7 m s2 23 ft s2 13 2 100 Hz sinusoidal Max 0 1 mm 0 004 in 10 57 Hz max 10 m s2 33 ft s2 57 150 Hz si nusoidal Vibration IEC 60068 2 6 2007 EN 60068 2 6 2008 With packing max 100 m s2 330 ft s2 11 ms With packing max 100 m s2 330 ft s2 11 ms Not allowed Shock IEC 60068 2 27 2008 EN 60068 2 27 2009 100 mm 4 in for weight over 100 kg 220 lb 100 mm 4 in for weight over 10...

Page 178: ...al assembler of the machine is responsible for installing emergency stop device supply disconnecting device IP00 drive module into a cabinet Degrees of protection provided by enclosures IP code EN 60529 1991 A2 2013 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods EN 61800 3 2004 A1 2012 Standard for Safety Adjustable Speed Electrical Power Drive Sy...

Page 179: ...tic Compatibility It is the ability of electrical electronic equipment to operate without problems within an electromagnetic environment Likewise the equipment must not disturb or interfere with any other product or system within its locality First environment includes establishments connected to a low voltage network which supplies buildings used for domestic purposes Second environment includes ...

Page 180: ...rmers and cables is sufficient If in doubt the supply transformer with static screening between the primary and secondary windings can be used 1 2 3 4 5 6 7 8 9 4 6 Equipment 6 Medium voltage network 1 Supply transformer 7 Neighboring network 2 Static screen 8 Point of measurement 3 Drive 9 Low voltage 4 Equipment victim 5 2 An EMC plan for preventing disturbances is drawn up for the installation ...

Page 181: ... fuses given elsewhere in this chapter The cables located within the motor circuit must be rated for at least 75 C in UL compliant installations The input cable must be protected with fuses or circuit breakers These protective devices provide branch circuit protection in accordance with the national regulations National Electrical Code NEC or Canadian Electrical Code Obey also any other applicable...

Page 182: ...usly ensure a secure connection between the product and Customer network or any other network as the case may be Customer shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface again...

Page 183: ...Dimension drawings Contents of this chapter This chapter contains dimension drawings of the drive modules with optional parts for Rittal VX25 cabinet assembly 18 Dimension drawings 183 ...

Page 184: ...Standard configuration E208 and E210 included 184 Dimension drawings ...

Page 185: ...Drive module with option B051 Dimension drawings 185 ...

Page 186: ...Drive module with options B051 H370 186 Dimension drawings ...

Page 187: ...LCL filter module Dimension drawings 187 ...

Page 188: ...Bottom plate This drawing shows the dimensions of the bottom plate for 800 mm Rittal VX25 enclosure It is not an ABB product 188 Dimension drawings ...

Page 189: ...for 800 mm Rittal VX25 enclosure These are not ABB products 3AXD50000453931 REAR FRONT LEFT RIGHT Material of the air baffles 0 75 mm polycabonate PC film LEXAN FR60 GE with UL94 V 0 listing UV stability LEXAN FR700 or Valox FR1 only with special permission Unmarked bend radii 0 6 mm Dimension drawings 189 ...

Page 190: ...190 ...

Page 191: ...a cabinet installed drive module Example circuit diagram This diagram is an example for the main wiring of a drive cabinet Note that the diagram includes components which are not included in a basic delivery plus code options other options to be acquired by the customer 19 Example circuit diagrams 191 ...

Page 192: ...CCU control unit 3 Main contactor 4 Motor temperature supervision 5 Switch fuse disconnector 6 Common mode filter 7 du dt filter or sine filter 8 Drive module 9 Input and output signals 10 Alarm 11 Supply 12 360 degree grounding recommended 13 192 Example circuit diagrams ...

Page 193: ...drive output stage A see the diagrams below thus preventing the drive from generating the torque required to rotate the motor If the motor is running when Safe torque off is activated it coasts to a stop The Safe torque off function has a redundant architecture that is both channels must be used in the safety function implementation The safety data given in this manual is calculated for redundant ...

Page 194: ...C 61511 1 2017 Adjustable speed electrical power drive systems Part 5 2 Safety require ments Functional IEC 61800 5 2 2016 EN 61800 5 2 2007 Safety of machinery Functional safety of safety related electrical elec tronic and programmable electronic control systems IEC 62061 2005 A1 2012 A2 2015 EN 62061 2005 AC 2010 A1 2013 A2 2015 Safety of machinery Safety related parts of control systems Part 1 ...

Page 195: ...34 drive internal power supply OUT1 24 V DC SGND STO UDC UDC A K 2 1 3 4 OUT2 24 V DC IN1 IN2 34 35 36 37 38 Drive 1 Control unit 2 Control logic 3 To motor 4 Activation switch K Single ACQ580 34 drive external power supply OUT1 24 V DC SGND STO UDC UDC A 2 1 3 4 OUT2 24 V DC IN1 IN2 34 35 36 37 38 24 V DC K The Safe torque off function 195 ...

Page 196: ...y 24 14 23 13 Y1 A2 Y2 A1 31 32 OUT GND OUT1 34 OUT2 35 SGND 36 IN1 37 IN2 38 STO 1 K 2 Drive 1 Safety PLC 2 Safety relay K Single ACQ580 34 drive external power supply 24 14 23 13 Y1 A2 Y2 A1 31 32 OUT GND K 2 24 V DC 1 OUT1 34 OUT2 35 SGND 36 IN1 37 IN2 38 STO Drive 1 Safety PLC 2 Safety relay K 196 The Safe torque off function ...

Page 197: ...r supply 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 STO K 24 V DC 24 V DC 2 1 STO 2 1 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 STO 2 1 Drive 1 Control unit 2 Activation switch K The Safe torque off function 197 ...

Page 198: ...4 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 STO 2 1 24 V DC Drive 1 Control unit 2 Activation switch K Activation switch In the wiring diagrams the activation switch has the designation K This represents a component such as a manually operated switch an emergency stop push button switch or the contacts of a safety relay or safety PLC 198 The Safe torque off function ...

Page 199: ...wer supply and first control unit Note A short circuit in the wiring between the switch and an STO terminal causes a dangerous fault Therefore it is recommended to use a safety relay including wiring diagnostics or a wiring method shield grounding channel separation which reduces or eliminates the risk caused by the short circuit Note The voltage at the STO input terminals of the drive must be at ...

Page 200: ... this occurs Note This parameter does not affect the operation of the STO function itself The STO function will operate regardless of the setting of this parameter a running drive will stop upon removal of one or both STO signals and will not start until both STO signals are restored and all faults reset Note The loss of only one STO signal always generates a fault as it is interpreted as a malfun...

Page 201: ...r maintenance shall be logged into the logbook Validation test procedure After wiring the Safe torque off function validate its operation as follows Note If a CPTC 02 module is installed refer to its documentation Action WARNING Obey the safety instructions If you ignore them injury or death or damage to the equipment can occur Make sure that the drive can be run and stopped freely during start up...

Page 202: ...rcuit If the motor was running it should coast to a stop The drive generates a FA81 Safe Torque Off 1 loss fault indication see the firmware manual Give a start command to verify that the STO function blocks the drive s operation The motor should not start Close the STO circuit Reset any active faults Restart the drive and check that the motor runs normally Open the 2nd channel of the STO circuit ...

Page 203: ...the drive starts without a fresh start command Take this into account in the risk assessment of the system This is also valid when the drive is only powered by a CMOD xx multifunction extension module WARNING With permanent magnet or synchronous reluctance SynRM motors only In case of a multiple IGBT power semiconductor failure the drive can produce an alignment torque which maximally rotates the ...

Page 204: ...tegrity requirement for the safety function is SIL 2 HFT 1 or PL d cat 3 the proof test for the function must be performed at least every 12 months The STO function of the drive does not contain any electromechanical components In addition to proof testing it is a good practice to check the operation of the function when other maintenance procedures are carried out on the machinery Include the Saf...

Page 205: ...function is performed and the drive trips on an STO hardware failure fault An attempt to use the STO in a non redundant manner for example activating only one channel will trigger the same reaction See the firmware manual of the drive control program for the indications generated by the drive and for details on directing fault and warning indications to an output on the control unit for external d...

Page 206: ...when requested A fault exclusion on the failure mode short circuit on printed circuit board has been made EN 13849 2 table D 5 The analysis is based on an assumption that one failure occurs at one time No accumulated failures have been analyzed STO response times STO reaction time shortest detectable break 1 ms STO response time 2 ms typical 30 ms maximum Fault detection time Channels in different...

Page 207: ...ability IEC 61508 SC Safe failure fraction IEC 61508 SFF Safety integrity level 1 3 IEC 61508 SIL Maximum SIL level 1 3 that can be claimed for a safety function or subsystem IEC EN 62061 SILCL Safe torque off IEC EN 61800 5 2 STO Proof test interval T1 is a parameter used to define the probabilistic failure rate PFH or PFD for the safety function or subsystem Per forming a proof test at a maximum...

Page 208: ... Declaration of conformity 208 The Safe torque off function ...

Page 209: ...cribes the optional CHDI 01 115 230 V digital input extension module Product overview The CHDI 01 115 230 V digital input extension module expands the inputs of the drive control unit It has six high voltage inputs and two relay outputs 21 CHDI 01 115 230 V digital input extension module 209 ...

Page 210: ...ormally open NO RO4A 52 Neutral point NEUTRAL 1 72 Common C RO5C 53 115 230 V input 3 HDI9 73 Normally closed NC RO5B 54 115 230 V input 4 HDI10 74 Normally open NO RO5A 55 Neutral point NEUTRAL 1 75 Grounding screw 1 115 230 V input 5 HDI11 76 Hole for mounting screw 2 115 230 V input 5 HDI12 77 Diagnostic LED Green The extension module is powered up 5 Neutral point NEUTRAL 1 78 1 Neutral points ...

Page 211: ...ou ignore them injury or death or damage to the equipment can occur If you are not a qualified electrician do not do electrical work Make sure that the drive is disconnected from the input power during installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Necessary tools Screwdriver and a set of suitable bits Wiring Connect the ext...

Page 212: ...he extension module indicate the reverse direction of rotation of the motor with a one second delay Setting Parameter Reverse 15 07 RO4 source 1 s 15 08 RO4 ON delay 1 s 15 09 RO4 OFF delay Fault and warning messages Warning A7AB Extension I O configuration failure Technical data Into an option slot on the drive control unit Installation IP20 UL Type 1 Degree of protection See the drive technical ...

Page 213: ...DI 1 Plugged to drive SLOT2 1 Reinforced insulation IEC 61800 5 1 2007 Functional insulation IEC 61800 5 1 2007 Dimension drawing The dimensions are in millimeters and inches CHDI 01 115 230 V digital input extension module 213 ...

Page 214: ...214 ...

Page 215: ...puts of the drive control unit It has two relay outputs and one transistor output which can function as a digital or frequency output In addition the extension module has an external power supply interface which can be used to power up the drive control unit in case the drive power supply is not on If you do not need the back up power supply you do not have to connect it because the module is powe...

Page 216: ...pen NO RO4B 52 3 pin terminal block for for transistor output 4 24 V DC 42 43 44 DO1 SRC DO1 OUT DO1 SGND 1 42 43 44 DO1 SRC DO1 OUT DO1 SGND 2 Common C RO5C 53 Source input DO1 SRC 42 Normally closed NC RO5A 54 Digital or frequency output DO1 OUT 43 Normally open NO RO5B 55 Ground earth potential DO1 SGND 44 1 Digital output connection example 2 An externally supplied frequency indicator which pr...

Page 217: ...ot a qualified electrician do not do electrical work Make sure that the drive is disconnected from the input power during installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Necessary tools Screwdriver and a set of suitable bits Wiring Connect the external control cables to the applicable module terminals Ground the outer shield ...

Page 218: ...lay Setting Parameter Reverse 15 07 RO4 source 1 s 15 08 RO4 ON delay 1 s 15 09 RO4 OFF delay Parameter setting example for digital output This example shows how to make digital output DO1 of the extension module indicate the reverse direction of rotation of the motor with a one second delay Setting Parameter Digital output 15 22 DO1 configuration Reverse 15 23 DO1 source 1 s 15 24 DO1 ON delay 1 ...

Page 219: ...aximum wire size 12 V 10 mA Minimum contact rating 250 V AC 30 V DC 2 A Maximum contact rating 1500 VA Maximum breaking capa city Transistor output 42 44 1 5 mm2 Maximum wire size Transistor output PNP Type 4 kohm Maximum load 30 V DC Maximum switching voltage 100 mA 30 V DC short circuit protected Maximum switching current 10 Hz 16 kHz Frequency 1 Hz Resolution 0 2 Inaccuracy External power suppl...

Page 220: ...lugged to drive SLOT2 1 Reinforced insulation IEC 61800 5 1 2007 Functional insulation IEC 61800 5 1 2007 Dimension drawing The dimensions are in millimeters and inches 220 CMOD 01 multifunction extension module external 24 V AC DC and digital I O ...

Page 221: ...fe torque off tripping is required the user must wire the overtemperature indication relay to the certified Safe torque off input of the drive In addition the extension module has an external power supply interface which can be used to power up the drive control unit in case the drive power supply is not on If you do not need the back up power supply you do not have to connect it because the modul...

Page 222: ...V AC DC input 24 V AC DC in 40 Normally open NO RO PTC B 63 External 24 V AC DC input 24 V AC DC in 41 Grounding screw 1 Motor thermistor connection 5 60 61 PTC IN PTC IN One to six PTC thermistors connected in series Hole for mounting screw 2 PTC connection PTC IN 60 Diagnostic LED 6 Ground earth potential PTC IN 61 Mechanical installation Necessary tools Screwdriver and a set of suitable bits 22...

Page 223: ...wdriver and a set of suitable bits Wiring Connect the external control cables to the applicable module terminals Ground the outer shield of the cables 360 degrees under a grounding clamp on the grounding shelf of the control cables WARNING Do not connect the 24 V AC cable to the control unit ground when the control unit is powered using an external 24 V AC supply Start up Setting the parameters 1 ...

Page 224: ...rminal current 50 ohm 10 Short circuit detection The PTC input is reinforced double insulated If the motor part of the PTC sensor and wiring are reinforced double insulated voltages on the PTC wiring are within SELV limits If the motor PTC circuit is not reinforced double insulated ie it is basic insulated it is mandatory to use rein forced double insulated wiring between the motor PTC and CMOD 02...

Page 225: ...d to drive SLOT2 1 Reinforced insulation IEC 61800 5 1 2007 Functional insulation IEC 61800 5 1 2007 Dimension drawing The dimensions are in millimeters and inches CMOD 02 multifunction extension module external 24 V AC DC and isolated PTC interface 225 ...

Page 226: ...226 ...

Page 227: ... filter type ACQ580 34 du dt filter type ACQ580 34 du dt filter type ACQ580 34 Un 480 V UL NEC Un 480 V IEC Un 400 V IEC FOCH0260 7x 240A 4 FOCH0260 7x 246A 4 FOCH0260 7x 246A 4 FOCH0320 5x 302A 4 FOCH0320 50 293A 4 FOCH0260 7x 293A 4 FOCH0320 5x 361A 4 FOCH0320 50 365A 4 FOCH0320 5x 365A 4 FOCH0320 5x 414A 4 FOCH0320 50 442A 4 FOCH0320 5x 442A 4 FOCH0610 70 477A 4 FOCH0610 70 505A 4 FOCH0610 70 5...

Page 228: ...codes Ordering code Drive module type ACQ580 34 3AUA0000125245 246A 4 725A 4 Description installation and technical data of the FOCH filters See FOCH du dt filters hardware manual 3AFE68577519 English 228 Filters ...

Page 229: ... the drive module and LCL filter module into a Rittal VX25 enclosure page 231 Connecting the motor cables and installing the shrouds page 236 Connecting the input power cables and installing the shrouds page 239 Installing the air baffles and removing the cardboard covers page 240 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure...

Page 230: ...e must not be used for any other than optional external brake chopper connection INPUT OUTPUT ACQ580 34 U1 V1 W1 3 M PE PE PE L1 L2 L3 L1 L2 L3 PE U1 L1 V1 L2 L3 W1 UDC UDC T1 U2 T2 V2 T3 W2 PE 230 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure ...

Page 231: ...and LCL filter module into an enclosure page 135 Rittal 8806 000 Rittal 8617 140 1705 5 67 15 Tapping screw M6 12 Torx T30 8 N m 71 lbf in 360 80 5 3 17 280 5 11 04 non ABB part see dimension drawings 3 4 5 5 3 7 6 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure 231 ...

Page 232: ...M8 30 Hex 20 N m 14 75 lbf ft Tapping screw M6 12 Torx T30 Hex 8 N m 71 lbf in 8 10 9 11 12 232 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure ...

Page 233: ... Combi screw M4 8 Torx T20 2 N m 18 lbf in Combi screw M4 8 Torx T20 2 N m 18 lbf in 15 16 18 17 17 14 19 B051 B051 B051 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure 233 ...

Page 234: ...rew M8 24 N m 17 70 lbf ft M6 Serpress 8 N m 71 lbf in Screw M10x30 and washer M6 Serpress 8 N m 71 lbf in 21 21 22 23 23 234 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure ...

Page 235: ...8 lbf in Combi screw M4 8 Torx T20 2 N m 18 lbf in Combi screw M12 25 70 N m 52 lbf ft M10 30 FAN3 LCL 25 24 26 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure 235 ...

Page 236: ...ng the shrouds See instructions in section Connecting the motor cables and installing the shrouds option B051 page 136 236 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure ...

Page 237: ...Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure 237 ...

Page 238: ...mbi screw M6 20 Torx T25 2 N m 18 lbf in Combi screw M4 10 Torx T20 2 N m 18 lbf in 15 16 13 14 10 11 12 B051 B051 B051 B051 238 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure ...

Page 239: ...alling the shrouds option B051 page 137 Hex screw M12 35 full thread 70 N m 52 lbf ft Hex nut M12 70 N m 52 lbf ft L3 W1 L2 V1 L1 U1 UDC L3 W1 L2 V1 L1 U1 UDC UDC UDC L3 W1 L2 V1 L1 U1 UDC UDC 3 4 5 B051 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure 239 ...

Page 240: ...crew M4 10 Torx T20 2 N m 18 lbf in Combi screw M6 20 Torx T25 2 N m 18 lbf in L3 W1 L2 V1 L1 U1 UDC UDC 12 13 14 B051 B051 B051 240 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure ...

Page 241: ...les and removing the cardboard covers See instructions in section Installing the air baffles page 137 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure 241 ...

Page 242: ...242 Step by step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure ...

Page 243: ... by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at www abb com dr...

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