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ABB ACH550-UH-011A-6, User Manual

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386

Diagnostics and maintenance

ACH550-01 User's Manual

Maintenance intervals

WARNING! 

Read the safety instructions on page 

8

 before 

performing any maintenance on the equipment. Ignoring the 
safety instructions can cause injury or death.

If installed in an appropriate environment, the drive requires very 
little maintenance. The table lists the routine maintenance 
intervals recommended by ABB.

Consult your local ABB representative for more details on the 
maintenance. On the Internet, go to 

http://www.abb.com/drives

 

and select 

Service

 

–

 

Maintenance

.

Maintenance

Interval

Instruction

Heatsink 
temperature check 
and cleaning

Depends on the 
dustiness of the 
environment 
(6…12 months)

See 

Heatsink

 on 

page 

387

.

Main cooling fan 
replacement

Every six years

See 

Main fan 

replacement

 on 

page 

387

.

Internal enclosure 
cooling fan 
replacement (IP54 
units)

Every three years

See 

Internal 

enclosure fan 
replacement

 on 

page 

391

.

Capacitor 
reforming

Every year when 
stored

See 

Reforming

 on 

page 

392

.

Capacitor 
replacement (frame 
sizes R5 and R6)

Every nine to 
twelve years, 
depending on the 
ambient 
temperature and 
duty cycle

See 

Replacement

 

on page 

392

.

HVAC control panel 
battery change.

Every ten years

See 

Control panel

 

on page 

393

.

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for ACH550-UH-011A-6

Page 1: ...s underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos...

Page 2: ...ACH550 User s Manual ACH550 01 Drives Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 3: ...ame size Code English FMK B R1 R1 100000990 FMK B R2 R2 100000992 FMK B R3 R3 100000994 FMK B R4 R4 100000996 RDNA 01 DeviceNet Adapter User s Manual 3AFE64504223 English RECA 01 EtherCAT Adapter Modu...

Page 4: ...ication macros and wiring 6 Real time clock and timed functions 7 Serial communications 8 Parameter listing and descriptions 9 Diagnostics and maintenance 10 Technical data Index 3AFE68258537 REV G EN...

Page 5: ...chnology licensed by Beckhoff Automation GmbH Germany EtherNet IP is a trademark of ODVA ETHERNET POWERLINK is a trademark of Bernecker Rainer Industrie ElektronikGes m b H LONWORKS is a registered tr...

Page 6: ...tion 19 Motor compatibility 21 Suitable environment and enclosure 22 Suitable mounting location 23 Wiring and EMC considerations 26 Cabling instructions 28 Input power mains cables 28 Motor cables 28...

Page 7: ...panel 67 What this chapter contains 67 Control panel compatibility 67 HVAC control panel ACH CP B features 67 Start up 68 Modes 71 Output Standard display mode 72 Parameters mode 74 Assistants mode 7...

Page 8: ...outputs 125 6 Real time clock and timed functions 127 What this chapter contains 127 Real time clock and timed functions 127 Using the timer 128 Example of timer use 135 7 Serial communications 139 W...

Page 9: ...s 401 Input power and motor connection terminals 408 Input power mains connection 409 Motor connection 410 Control connections 414 Efficiency 418 Losses cooling data and noise 418 Dimensions and weigh...

Page 10: ...ACH550 01 User s Manual Table of contents 5 Document library on the Internet 471 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 11: ...6 Table of contents ACH550 01 User s Manual Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 12: ...ease refer to ACH550 UH HVAC Drives User s Manual 3AUA0000004092 English The manual is compatible with the ACH550 01 drive firmware version 3 14e or later See parameter 3301 FIRMWARE on page 256 Inten...

Page 13: ...in physical injury and or damage to the equipment Safety instructions General safety WARNING Obey these instructions If you ignore them injury or death or damage to the equipment can occur Use safety...

Page 14: ...e drive units are connected in parallel the auxiliary voltage for these control connections must be taken from a single source which can either be one of the units or an external supply WARNING If you...

Page 15: ...y after an input voltage interruption if the external run command is on WARNING Do not control the motor with an AC contactor or disconnecting device disconnecting means use instead the control panel...

Page 16: ...connection box 2 type IP54 top cover box containing control panel operator keypad ACH CP B and panel connector 3 cardboard mounting template 4 user s manual 5 warning stickers polyamide screws in the...

Page 17: ...ACH550 01 User s Manual Lifting the drive The figure below shows how to lift the drive Note Lift the drive only from the metal chassis Artisan Technology Group Quality Instrumentation Guaranteed 888 8...

Page 18: ...ssary for the installation Note The installation must always be designed and made according to applicable local laws and regulations ABB does not assume any liability whatsoever for any installation w...

Page 19: ...ation on the Type designation page 16 Serial number page 16 degree of protection ratings see also Ratings on page 395 and valid markings see also Markings on page 442 Note The location of the labels m...

Page 20: ...e Type designation page 16 Serial number page 16 degree of protection ratings see also Ratings on page 395 and valid markings see also Markings on page 442 Note The location of the labels may vary bet...

Page 21: ...specific Output current rating Voltage rating Options B055 IP54 F278 ACH550 Main switch supplement available only for ACH550 01 IP54 R1 R3 only with B055 L511 OREL 01 Relay output extension K451 RDNA...

Page 22: ...1 R3 059A 2 59 15 R3 075A 2 75 18 5 R4 088A 2 88 22 R4 114A 2 114 30 R4 143A 2 143 37 R6 178A 2 178 45 R6 221A 2 221 55 R6 248A 2 248 75 R6 Three phase supply voltage 380 480 V 02A4 4 2 4 0 75 R1 03A3...

Page 23: ...72A 4 72 37 R4 087A 4 87 45 R4 125A 4 125 55 R5 157A 4 157 75 R6 180A 4 180 90 R6 195A 4 205 110 R6 246A 4 246 132 R6 290A 4 290 160 R6 00467918 xls C Mark the frame size of your drive in the box on t...

Page 24: ...IB T4 B3 3492820 IEC 60034 1 LV Motors Vaasa Finland ABB Oy Electrical Machines 58 1479 55 50 Y 690 Prod code 3GJP252210 ADG138148 6315 C3 LCIE 00 ATEX 6030 415 380 660 400 D D 50 50 D Y 50 50 A B B 1...

Page 25: ...nnections For the highlighted row of the example motor rating plate on page 19 the connection is delta Note Check which connection is correct for your motor type L1 L2 L3 L1 L2 L3 W2 U2 V2 W2 U2 V2 U1...

Page 26: ...type dependent type designation label on drive entry for Output I2N current or type designation on drive and rating table in Ratings in chapter Technical data Nominal frequency 10 500 Hz Voltage range...

Page 27: ...d conductive contaminants such as dripping water condensation carbon dust and metallic particles IP54 type enclosure This enclosure provides protection from airborne dust and light sprays or splashing...

Page 28: ...ontact your local ABB representative for more information Mounting on a machine frame is also possible No additional plates are needed for cooling as the drive has an integral heatsink backplate See s...

Page 29: ...User s Manual Make sure that the hot air does not re circulate into the drive The figure below show the minimum space for cooling air 200 mm 200 mm Artisan Technology Group Quality Instrumentation Gua...

Page 30: ...rom entering the cooling air intake of another drive with an adequate mechanical obstacle between the drives The figure below shows the minimum space for cooling air 200 mm 200 mm 200 mm 200 mm Artisa...

Page 31: ...he allowed maximum motor cable length in section Motor connection on page 410 If the installation must meet the European EMC Directive requirements see section Compliance with the IEC EN 61800 3 2004...

Page 32: ...UNCTION value must be 1 COAST or 1608 START ENABLE 1 from an auxiliary contact of the isolator to the ACH550 Note Wiring is discussed in more detail in chapter Installing the drive 90 min 500 mm 20 in...

Page 33: ...and Input power mains cable on page 406 Motor cables See section Motor connection on page 410 for the maximum motor cable lengths meeting the IEC EN 61800 3 requirements for category C2 or C3 as appl...

Page 34: ...d PE conductor and a shield Recommended CE C Tick PE conductor and shield A separate PE conductor is required if the conductivity of the cable shield is 50 of the conductivity of the phase conductor N...

Page 35: ...80 CP Lapp Kabel or MCCMK Draka NK Cables Clamp the cable shield into the gland plate at the drive end twist the cable shield wires together into a bundle pigtail not longer than five times its width...

Page 36: ...connected to the PE terminal of the motor The same principle applies to cabinet installations w i r e s a s p o s s i b l e c o v e r e d w i t h c o n d u c t i v e t a p e As short unshielded wires...

Page 37: ...ld wires of the RS485 cable see the instructions and note 3 on page 142 Route control cables to minimise radiation to the cable Route as far away as possible from the input power and motor cables at l...

Page 38: ...controlled signals using more than 30 V and other control signals in the same cable Note Never mix 24 V DC and 115 230 V AC signals in the same cable 90 min 500 mm 20 in min 200 mm 8 in Control cable...

Page 39: ...ns for digital signal runs A double shielded cable is the best alternative but a single shielded twisted multipair cable is also usable Control panel operator keypad cable If the control panel is conn...

Page 40: ...ting aid Frame size Frame weight kg IP21 IP54 Frame weight lb IP21 IP54 Mounting hardware Metric units Mounting hardware Imperial units R1 6 5 8 14 18 M5 10 R2 9 0 11 20 24 M5 10 R3 16 17 35 37 5 M5 1...

Page 41: ...he environment and mounting location Suitable environment and enclosure on page 22 Suitable mounting location on page 23 Check that the cables meet the requirements Wiring and EMC considerations on pa...

Page 42: ...the appropriate Flange Mounting Instructions Note The ACH550 should only be mounted where all of the requirements defined in chapter Preparing for installation are met and the checklist has been compl...

Page 43: ...the mounting holes 2 Drill the holes 3 Insert the screws halfway into the holes Note Frame sizes R3 and R4 have four holes along the top Use only two If possible use the two outside holes to allow ro...

Page 44: ...moving front cover IP54 1 Loosen the captive screws the amount of screws depends on the size of the frame around the edge of the cover 2 Remove the cover 1 2 Artisan Technology Group Quality Instrumen...

Page 45: ...moving front cover IP21 1 Remove the control panel if attached 2 Loosen the captive screw at the top 3 Push side clamps in 4 Pull up to lift the cover 1 2 3 4 Artisan Technology Group Quality Instrume...

Page 46: ...or bolts 1 and securely tighten in all four corners 3 Reinstall the protective plugs 4 Warning stickers in different languages are supplied with this manual Attach a warning sticker in the appropriat...

Page 47: ...and securely tighten in all four corners 2 Warning stickers in different languages are supplied with this manual Attach a warning sticker in the appropriate language on the inside plastic shell 1 2 1...

Page 48: ...o motor U2 V2 W2 EM3 GND X1 Communications RS485 Modbus FLN N2 BACnet The figure shows the R3 frame size Other frame sizes have similar layouts Frame sizes R5 R6 differ See the following pages X1 Anal...

Page 49: ...on IT systems corner grounded TN systems and residual current circuit breakers see section Disconnecting the internal EMC filter on page 45 R5 X0013 Power output to motor U2 V2 W2 Power input U1 V1 W...

Page 50: ...ize The locations of the screws EM1 and EM3 are shown in the diagram on page 43 The location of the screws F1 and F2 are shown in the diagram on page 44 Frame sizes Screw Symmetri cally grounded TN sy...

Page 51: ...nsulation of the motor and motor cable as follows 1 Check that the motor cable is connected to the motor and disconnected from the drive output terminals U2 V2 and W2 2 Measure the insulation resistan...

Page 52: ...seals and cut adequate holes into them for the 1 power 2 motor and 3 control cables The conical part of the seals must face downwards when the seals are inserted in the lead through plate holes 3 2 1...

Page 53: ...o minimise noise radiation Also strip the individual wires 360 grounding under the clamp is recommended for the motor cable to minimise noise radiation In this case remove sheathing at the cable clamp...

Page 54: ...the cables R6 Crimp on ring lugs 16 70 mm2 6 2 0 AWG cables R6 Screw on terminal lugs 95 185 mm2 3 0 350 AWG cables Isolate the ends of the ring lugs with insulating tape or shrink tubing a Attach the...

Page 55: ...s the state of the switch The main circuit of the drive is shown below WARNING Before removing the front cover and working on the drive isolate the input cables from the main supply at the distributio...

Page 56: ...ACH550 01 User s Manual 2 Undo the two fastening screws of the switch assembly plate 3 Turn the switch assembly plate aside 2 2 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SO...

Page 57: ...under the 360 degrees grounding clamps and fasten the clamps onto the stripped parts of the cables 6 Twist the shields of the cables into pigtails and connect the pig tails under the grounding screws...

Page 58: ...its original position and fasten the two fastening screws 9 Connect the input cable conductors to the main switch terminals U1 V1 and W1 10 Connect wires to the auxiliary contact if used 8 8 9 10 Art...

Page 59: ...install cover IP54 on page 63 Tightening torques Frame size Tightening torque U1 V1 W1 U2 V2 W2 Earthing PE N m lbf ft N m lbf ft N m lbf ft R1 0 8 0 6 1 4 1 0 1 4 1 R2 0 8 0 6 1 4 1 0 1 4 1 R3 2 1 5...

Page 60: ...ra Low Voltage circuits connected to the drive must be used within a zone of equipotential bonding i e within a zone where all simultaneously accessible conductive parts are electrically connected to...

Page 61: ...Manual Power wiring IP21 1 Open the appropriate knockouts in the connection box 2 Install the cable clamps for the input power and motor cables 1 2 Artisan Technology Group Quality Instrumentation Gu...

Page 62: ...ghten the cable clamps Note The connection box can be left out in cabinet installations if the cabinet is grounded Apply 360 grounding of the cable shields at the cable entries of the cabinet Artisan...

Page 63: ...imise noise radiation In this case remove sheathing at the cable clamp 6 Route both cables through the clamps 7 Strip and connect the input power and motor wires and the input power grounding wire to...

Page 64: ...ol wiring IP21 1 Install the cable clamp s for the control cable s Input power and motor cables are not shown in the figure 2 Strip the control cable sheathing 1 Artisan Technology Group Quality Instr...

Page 65: ...ver one screw WARNING All ELV Extra Low Voltage circuits connected to the drive must be used within a zone of equipotential bonding i e within a zone where all simultaneously accessible conductive par...

Page 66: ...ge 43 Overview of wiring installation R5 R6 on page 44 The drive is properly grounded The input power mains voltage matches the drive s nominal input voltage The input power mains connections at U1 V1...

Page 67: ...such as drill shav ings are inside the drive NO alternate power source for the motor such as a bypass connection is connected no volt age is applied to the output of the drive Check Artisan Technolog...

Page 68: ...the cover and slide it on 2 Tighten the captive screws around the edge of the cover 3 Re install the control panel Note The control panel window must be closed to comply with IP54 1 2 Artisan Technol...

Page 69: ...01 User s Manual Re install cover IP21 1 Align the cover and slide it on 2 Tighten the captive screw 3 Re install the control panel 1 2 3 Artisan Technology Group Quality Instrumentation Guaranteed 8...

Page 70: ...t power up if the external run command is on at I O 1 Apply input power 2 Green LED is lit Note Before increasing motor speed check that the motor is running in the desired direction Note If you want...

Page 71: ...ommend switching the motor cables to associate the drive forward direction with the clockwise motor rotation Note Now the drive is fully operational for manual operation If you wish to use I O connect...

Page 72: ...control panel ACH CP B features The ACH550 HVAC control panel operator keypad ACH CP B features language selection for the display drive connection that can be made or detached at any time start up a...

Page 73: ...sistant follow these steps 1 Press MENU to go to the main menu 2 Select ASSISTANTS with the UP DOWN keys and press ENTER 3 Scroll to Commission drive with the UP DOWN keys and press SEL 4 Change the v...

Page 74: ...d to DI6 6 After completing a task the Start up assistant asks if you want to continue with the next one Press OK when Continue is highlighted to continue with the next task select Skip with the UP DO...

Page 75: ...fied value or press CANCEL to leave the set mode Any modifications not saved are cancelled 7 Press EXIT to return to the listing of parameter groups and again to return to the main menu 0 A 0 Hz 0 0 0...

Page 76: ...To restore the default factory settings select the HVAC default application macro Modes The HVAC control panel operator keypad has several different modes for configuring operating and diagnosing the...

Page 77: ...ve reference Centre Using parameter Group 34 PANEL DISPLAY the centre of the LCD display can be configured to display Three signals from Group 01 OPERATING DATA The default display shows parameters 01...

Page 78: ...e OFF key Pressing the HAND key switches the drive to local control while keeping the drive running Pressing the OFF key switches to local control and stops the drive To switch back to the AUTO mode p...

Page 79: ...NCEL to leave the set mode Any modifications not saved are cancelled 7 Press EXIT to return to the listing of parameter groups and again to return to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 0...

Page 80: ...The most typical and necessary parameters to change are the following parameter groups Group 99 START UP DATA Group 10 START STOP DIR Group 11 REFERENCE SELECT Group 13 ANALOGUE INPUTS Group 16 SYSTEM...

Page 81: ...after the other as the Start up assistant suggests or independently from a menu Note If you want to set the parameters independently use the Parameters mode To start the Start up assistant follow the...

Page 82: ...or press EXIT to stop the Start up assistant 1 Press MENU to go to the main menu 2 Select ASSISTANTS with the UP DOWN keys and press ENTER 3 Scroll to the assistant you want to use References 1 2 is...

Page 83: ...motor data Application Prompts for the application macro selection References 1 2 Prompts for the source of speed references 1 and 2 Prompts for reference limits Prompts for frequency or speed limits...

Page 84: ...ter signals Low Noise Set up Prompts for the switching frequency Prompts for the definition of Flux optimization Prompts for the use of Critical speeds Panel Display Prompts for display variable and u...

Page 85: ...ENU to go to the main menu 2 Select CHANGED PAR with the UP DOWN keys and press ENTER 3 A list of the changed parameters is displayed Press EXIT to exit the Changed parameters mode and again to return...

Page 86: ...wing information about the drive whose parameters have been uploaded to the panel drive type drive rating and FW firmware version DOWNLOAD FULL SET Restores the full parameter set from the control pan...

Page 87: ...WNLOAD USER SET 2 Copies the parameters in user set 2 from the control panel to the drive As DOWNLOAD USER SET 1 above DOWNLOAD OVERRIDE SET Copies the parameters in the override set from the control...

Page 88: ...ading the full set of parameters from one drive to similar drives using the same application running identical motors Downloading the same application to different drive sizes us ing the same applicat...

Page 89: ...s displayed Press OK to return to the PAR BACKUP menu Press EXIT twice to go to the main menu Now you can disconnect the control panel 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 FAULT LOGGER TIME DATE PAR...

Page 90: ...ccessfully completed is displayed Press OK to return to the PAR BACKUP menu Press EXIT twice to go to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 FAULT LOGGER TIME DATE PAR BACKUP EXIT ENTER 0...

Page 91: ...to stop the process 5 Text Parameter download successfully completed Press OK to return to PAR BACKUP menu Press EXIT twice to go to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 FAULT LOGGER T...

Page 92: ...message Parameter download successfully completed is displayed Press OK to return to the PAR BACKUP menu Press EXIT twice to go to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 FAULT LOGGER TIM...

Page 93: ...visibility of the clock 4 Scroll to SHOW CLOCK with the UP DOWN keys and press SEL to make the clock visible 5 Scroll to TIME FORMAT with the UP DOWN keys and press SEL 6 The time formats are display...

Page 94: ...press OK to save the values The active value is highlighted in inverted colour 13 Scroll to DAYLIGHT SAVING with the UP DOWN keys and press SEL CLOCK VISIBILITY TIME FORMAT DATE FORMAT SET TIME SET DA...

Page 95: ...press HELP you can view the beginning and end dates of the period during which daylight saving time is used in each country or area 15 Press EXIT twice to return to the main menu DAYLIGHT SAV 1 EXIT...

Page 96: ...lue with the UP DOWN keys and save it by pressing SAVE If you do not want to change the setting press CANCEL 6 Press EXIT three times to return to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 T...

Page 97: ...log starting with the latest fault The number on the row is the fault code see the listing on page 371 To see the details of a fault select it with the UP DOWN keys and press DETAIL 4 Scroll the detai...

Page 98: ...of parameters Applications The following applications are included in this chapter 1 HVAC default for typical BMS Building Management System applications 2 Supply fan 3 Return fan 4 Cooling tower fan...

Page 99: ...it select No with the DOWN key and then press OK To be able to use the switch EXT1 HAND Start command must be connected to DI1 and EXT2 AUTO Start command to DI6 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00...

Page 100: ...pplication macros and wiring 95 Restoring defaults To restore the default factory settings select the application macro HVAC default Artisan Technology Group Quality Instrumentation Guaranteed 888 88...

Page 101: ...TART command is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signa...

Page 102: ...2 17 DI5 Not used 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Ready 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to...

Page 103: ...and is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be...

Page 104: ...the drive 2 17 DI5 Start enable 2 Deactivation stops the drive 2 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par...

Page 105: ...d is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be c...

Page 106: ...drive 2 17 DI5 Start enable 2 Deactivation stops the drive 2 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 14...

Page 107: ...nd is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be...

Page 108: ...ve 2 17 DI5 Start enable 2 Deactivation stops the drive 2 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 D...

Page 109: ...and is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be...

Page 110: ...drive 2 17 DI5 Start enable 2 Deactivation stops the drive 2 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 14...

Page 111: ...given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be conne...

Page 112: ...drive 2 17 DI5 Start enable 2 Deactivation stops the drive 2 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 140...

Page 113: ...pump To use more auxiliary pumps refer to parameter Group 81 PFA CONTROL See the figure below When process PI D is used in the AUTO mode the feedback signal must be connected to analogue input 2 AI2...

Page 114: ...tops the drive 17 DI5 Interlock Deactivation stops the motor 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Aux motor switched on 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay ou...

Page 115: ...START command is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback sig...

Page 116: ...Start enable 1 Deactivation stops the drive 1 17 DI5 Start enable 2 Deactivation stops the drive 1 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A...

Page 117: ...lternate between two constant speeds constant speed 1 and 2 with a built in timer This macro also has a boost function which activates constant speed 2 after digital input 3 DI3 has been momentarily a...

Page 118: ...entary activation starts the boost function 16 DI4 Start enable 1 Deactivation stops the drive 1 17 DI5 Start enable 2 Deactivation stops the drive 1 18 DI6 Not used 19 RO1C Relay output 1 par 1401 De...

Page 119: ...eference increases By activating digital input 6 the speed reference decreases If both digital inputs are active or inactive the reference does not change Note When constant speed 1 is activated using...

Page 120: ...I4 Start enable 1 Deactivation stops the drive 2 17 DI5 Reference up Activation increases the reference 18 DI6 Reference down Activation decreases the reference 19 RO1C Relay output 1 par 1401 Default...

Page 121: ...must be connected to analogue input 1 AI1 and the START command is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operat...

Page 122: ...vation stops the drive 1 17 DI5 Start enable 2 Deactivation stops the drive 1 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay...

Page 123: ...with parameters 4011 set 1 and 4111 set 2 and they can be changed with DI3 PID can be commissioned and adjusted with parameters or with the PID assistant recommended Digital input DI2 has a factory se...

Page 124: ...stant speed 1 par 1202 1 17 DI5 Constant speed 2 par 1203 1 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402...

Page 125: ...command is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal mus...

Page 126: ...Not used 16 DI4 Not used 17 DI5 Not used 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation...

Page 127: ...re all analogue and digital inputs are disabled by default The drive is started with the HAND key and giving the speed reference with the arrow keys Note Starting in the AUTO mode requires configuring...

Page 128: ...for all 13 DI1 Not used 14 DI2 Not used 15 DI3 Not used 16 DI4 Not used 17 DI5 Not used 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Ready 19 connected to 21 20 RO1A 21 RO1B 22 R...

Page 129: ...drive auxiliary voltage output Two wire sensor transmitter Note The sensor is supplied through its current output and the drive feeds the supply voltage 24 V Thus the output signal must be 4 20 mA not...

Page 130: ...Examples for analogue output 2 AO2 are shown in the figure below X1 8 AO2 Analogue output 2 Default output 0 20 mA 9 AGND Analogue input circuit common Internally connected to chassis through a 1 Mohm...

Page 131: ...ACH550 01 User s Manual 126 Application macros and wiring Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 132: ...nput timer enable with digital inputs timed constant speed selection timed relay activation For more information see Group 36 TIMED FUNCTIONS Note To be able to use the timed functions the internal cl...

Page 133: ...ee page 133 TIME PERIOD 1 3602 START TIME 1 3603 STOP TIME 1 3604 START DAY 1 3605 STOP DAY 1 TIME PERIOD 4 3614 START TIME 4 3615 STOP TIME 4 3616 START DAY 4 3617 STOP DAY 4 TIME PERIOD 3 3610 START...

Page 134: ...imer 1 is active 1401 RELAY OUTPUT 1 Timer energises a relay output 1402 RELAY OUTPUT 2 Timer energises a relay output 1403 RELAY OUTPUT 3 Timer energises a relay output 1410 RELAY OUTPUT 4 1412 RELAY...

Page 135: ...ng the new value press SAVE to save the value 7 The new value is displayed below the TIMERS ENABLE text Press EXIT twice to return to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 PARAMETERSS AS...

Page 136: ...ME 1 with the UP DOWN keys and press EDIT 5 Change the highlighted part of the time with the UP DOWN keys Pressing NEXT moves to the next part Press SAVE to save the time 0 A 0 Hz 0 0 0 0 0 0Hz OFF ME...

Page 137: ...ERS with the UP DOWN keys Then press ENTER to go to the Parameters mode 3 Scroll to group 36 TIMED FUNCTIONS with the UP DOWN keys and press SEL 4 Scroll to TIMER 1 SRC with the UP DOWN keys and press...

Page 138: ...ENTER to go to the Parameters mode 3 Scroll to group 12 CONSTANT SPEEDS and press SEL 4 Scroll to parameter 1201 CONSTANT SPEED SEL and press EDIT 3626 TIMER 1 SRC PAR EDIT P1 1 OFF CANCEL SAVE 00 00...

Page 139: ...is displayed under CONST SPEED SEL Press EXIT to return to the main menu 1201 CONST SPEED SEL PAR EDIT TIMER 1 15 OFF CANCEL SAVE 00 00 1201 CONST SPEED SEL TIMER 1 1202 CONST SPEED 1 1203 CONST SPEED...

Page 140: ...enable the timer The timer can be enabled directly or through any free digital input 2 Go to parameters 3602 3605 and set the start time to 6 AM and stop time to 8 AM Then set the start and stop days...

Page 141: ...8 Set the drive to the AUTO mode for the timer to function Note For more information about the Timed functions see Group 36 TIMED FUNCTIONS on page 265 Boost The boost function operates the drive for...

Page 142: ...SAVE 6 Scroll to BOOST TIME with the UP DOWN keys and press EDIT 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 1 OFF MAIN MENU 36 TIMED FUNCTIONS 37 USER LOA...

Page 143: ...IMER 1 SRC Press EXIT to return to the main menu 3623 BOOST TIME PAR EDIT 00 00 00 0 OFF CANCEL NEXT 00 00 3623 BOOST TIME PAR EDIT 00 30 00 900 OFF CANCEL NEXT 00 00 3622 BOOST SEL 3623 BOOST TIME 36...

Page 144: ...User s Manual Serialcommunications What this chapter contains This chapter contains the information for the serial communications of the ACH550 Artisan Technology Group Quality Instrumentation Guarant...

Page 145: ...er to manuals RBIP 01 BACnet IP Router Module Installation Manual 3AUA0000040168 English and RBIP 01 BACnet IP Router Module User s Manual 3AUA0000040159 English or via a plug in fieldbus adapter EXT...

Page 146: ...ther available control locations such as digital or analogue inputs and the control panel operator keypad or be monitored only drive signals status data and I O Fieldbus controller Other devices Slot...

Page 147: ...round terminal he Building Automation Controller minate AGN wire at Reference terminal he Building Automation Controller switch J2 to OFF BUS termination is an active network l Up Pull Down BIAS resis...

Page 148: ...outer Module Installation Manual 3AUA0000040168 English and RBIP 01 BACnet IP Router Module User s Manual 3AUA0000040159 English Setting up EFB with the Serial Communication assistant To set up EFB fo...

Page 149: ...mmunicates via an N2 controller via the RS485 serial link X1 communications terminal See also parameter Group 53 EFB PROTOCOL 3 FLN The drive communicates via an FLN controller via the RS485 serial li...

Page 150: ...n BACnet behavior 0 ABB DRV LIM Operation of the Control Word and Status Word conforms to ABB Drives Profile as used in ACS400 1 DCU PROFILE Operation of Control Status Words conforms to 32 bit DCU Pr...

Page 151: ...ive begins transmitting response to the master request 5310 EFB PAR 10 0 65535 Sets the BACnet MS TP response turn around time in milliseconds 5311 EFB PAR 11 0 65535 Sets together with parameter 5317...

Page 152: ...omatically established through the 34 pin connector Mounting procedure See the figures on page 148 1 Insert the module carefully into expansion slot 2 of the drive until the retaining clips lock the m...

Page 153: ...ser s Manual The figure below shows the mounting of the fieldbus module The figure below shows the connecting of the network cable 7 1 2 5 4 6 3 Artisan Technology Group Quality Instrumentation Guaran...

Page 154: ...COMM PROT SEL to EXT FBA After the communication is initialized the configuration parameters of the module become available in parameter Group 51 EXT COMM MODULE in the drive Setting up FBA with the...

Page 155: ...protocol selected 4 EXT FBA The drive communicates via a fieldbus adapter module in option slot 2 of the drive See also parameter Group 51 EXT COMM MODULE Code Description Range 5101 FBA TYPE Displays...

Page 156: ...drive application program 5130 FILE CONFIG REV 0 0xFFFF Contains the revision of the drive s fieldbus adapter module configuration file Example 1 revision 1 5131 FBA STATUS 0 6 Contains the status of...

Page 157: ...tains the revision of the module s application program Format is xyz where x major revision number y minor revision number z correction number Example 107 revision 1 07 Code Description Range Artisan...

Page 158: ...t stop and direction commands 10 COMM Assigns the fieldbus Command Word as the source for the start stop and direction commands Bits 0 1 2 of Command Word 1 parameter 0301 activates the start stop and...

Page 159: ...eference REF1 8 COMM Defines the fieldbus as the reference source 9 COMM AI1 Defines a fieldbus and analogue input 1 AI1 combination as the reference source See Analogue input reference correction on...

Page 160: ...34 that energises relay 1 relay 6 according to the table below 0 De energise the relay 1 Energise the relay 1402 RELAY OUTPUT 2 0 47 Defines the event or condition that activates relay 2 what relay ou...

Page 161: ...is the parameter selected by parameter 1501 Minimum value refers to the minimum content value that will be converted to an analogue output These parameters content and current min and max settings pro...

Page 162: ...0 10 0 s Defines the filter time constant for AO2 See FILTER AO1 above Code Setting for fieldbus control description Range 1601 RUN ENABLE 6 7 Selects the source of the Run enable signal See the figu...

Page 163: ...re stored immediately to permanent memory 0 DONE The value changes automatically when all parameters are saved 1 SAVE Saves altered parameters to the permanent memory 1608 START ENABLE 1 6 7 Selects t...

Page 164: ...8 COMM FAULT FUNC 0 3 Defines the drive response if the fieldbus communication is lost 0 NOT SEL No response 1 FAULT Displays a fault 28 SERIAL 1 ERR and the drive coasts to stop 2 CONST SP 7 Displays...

Page 165: ...ollowing table Where C Main reference value COMM for values 9 10 and AI1 for values 14 17 B Correcting reference AI1 for values 9 10 and AI2 for values 14 17 Example The figure shows the reference sou...

Page 166: ...T 1 7 Defines the source for actual value 2 ACT2 6 COMM ACT 1 Uses value of signal 0158 PID COMM VALUE 1 for ACT2 Value is not scaled 7 COMM ACT 2 Uses value of signal 0159 PID COMM VALUE 2 for ACT2 V...

Page 167: ...The table below defines the fault codes for each fault name Fault name in control panel Drive fault code Fieldbus fault code OVERCURRENT 1 2310h DC OVERVOLT 2 3210h DEV OVERTEMP 3 4210h SHORT CIRC 4 2...

Page 168: ...203 6100h DSP STACK ERROR 204 6100h CB ID ERROR 206 5000h EFB LOAD ERROR 207 6100h PAR HZRPM 1000 6320h PAR PFA REF NEG 1001 6320h PAR AI SCALE 1003 6320h PAR AO SCALE 1004 6320h PAR PCU 2 1005 6320h...

Page 169: ...164 Serial communications ACH550 01 User s Manual Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 170: ...DIR Defines external sources for commands that enable start stop and direction changes Locks direction or enables direction control Group 11 REFERENCE SELECT Defines how the drive selects between com...

Page 171: ...Defines the content for control panel display Group 35 MOTOR TEMP MEAS Defines motor overheating detection and reporting Group 36 TIMED FUNCTIONS Defines timed functions Group 37 USER LOAD CURVE Defi...

Page 172: ...load analyzer for analyzing the customer s process and sizing the drive and the motor Group 81 PFA CONTROL Defines pump and fan alternation mode of operation Group 98 OPTIONS Configures options for d...

Page 173: ...ameter values as defined by the downloaded FlashDrop file Parameter view is selected by parameter 1611 PARAMETER VIEW FlashDrop is an optional device for fast copying of parameters to unpowered drives...

Page 174: ...speed 9905 MOTOR NOM VOLT 200 600 V Defines the nominal motor voltage Must equal the value on the motor rating plate Sets the maximum drive output voltage supplied to the motor The ACH550 cannot supp...

Page 175: ...9904 1 VECTOR SPEED or 9904 3 SCALAR FREQ and 2101 3 SCALAR FLYST or 5 FLY BOOST Note Motor models work with internal parameters and user defined motor parameters In creating a model the drive does n...

Page 176: ...phi power factor The parameter improves performance especially with high efficiency motors 0 IDENTIFIED Drive identifies the cos phi automatically by estimation 0 01 0 97 The user can enter the value...

Page 177: ...03 OUTPUT FREQ 0 0 500 0 Hz Frequency Hz applied to the motor Also shown by default in the OUTPUT display 0104 CURRENT type dependent Motor current as measured by the ACH550 Also shown by default in t...

Page 178: ...UP and DOWN keys simultaneously when in the Parameters mode 0116 APPL BLK OUTPUT 0 100 0 600 for torque Application block output signal Value is from either PFA control if PFA Control is active or pa...

Page 179: ...ntroller setpoint signal 4007 4107 Units and scale defined by PID parameters 0129 PID 2 SETPNT unit and scale defined by par 4206 and 4207 PID2 controller setpoint signal Units and scale defined by PI...

Page 180: ...Defined by parameters in Group 34 PANEL DISPLAY 0139 PROCESS VAR 3 Process variable 3 Defined by parameters in Group 34 PANEL DISPLAY 0140 RUN TIME 0 00 499 99 kh Drive s accumulated running time in t...

Page 181: ...or PID control PID1 and PID2 0174 SAVED KWH 0 0 999 9 kWh Energy saved in kWh compared to the energy used when the load is connected directly to the supply See the note on page 293 The counter value i...

Page 182: ...all energy calculators at the same time Local energy price is set with parameter 4502 ENERGY PRICE See Group 45 ENERGY SAVING 0177 SAVED AMOUNT 2 0 65535 Energy saved in local currency in thousand cu...

Page 183: ...t be active and set to COMM See parameters 1001 and 1002 The control panel displays the word in hex For example all zeros and a 1 in Bit 0 display 0001 All zeros and a 1 in Bit 15 display 8000 0302 FB...

Page 184: ...Code Description Range Bit 0303 FB STS WORD 1 0304 FB STS WORD 2 0 READY ALARM 1 ENABLED NOTICE 2 STARTED DIRLOCK 3 RUNNING LOCALLOCK 4 ZERO_SPEED CTL_MODE 5 ACCELERATE Reserved 6 DECELERATE Reserved...

Page 185: ...Fault Word 3 See parameter 0305 Code Description Range Bit 0305 FAULT WORD 1 0306 FAULT WORD 2 0307 FAULT WORD 3 0 OVERCURRENT Obsolete EFB 1 1 DC OVERVOLT THERM FAIL EFB 2 2 DEV OVERTEMP OPEX LINK EF...

Page 186: ...001 All zeros and a 1 in Bit 15 display 8000 0309 ALARM WORD 2 Read only copy of the ALARM WORD 2 See parameter 0308 Code Description Range Bit 0308 ALARM WORD 1 0309 ALARM WORD 2 0 OVERCURRENT OFF BU...

Page 187: ...as not set 0403 FAULT TIME 2 time hh mm ss Time at which the last fault occurred Either as Real time in format hh mm ss if real time clock is operating The time since power on less the whole days repo...

Page 188: ...PREVIOUS FAULT 1 as par 0401 Fault code of the second last fault Read only 0413 PREVIOUS FAULT 2 as par 0401 Fault code of the third last fault Read only Code Description Range Artisan Technology Grou...

Page 189: ...de activated Stop Direction control requires parameter 1003 3 REQUEST is through digital input DI2 DI2 activated Reverse DI2 de activated Forward 3 DI1P 2P Three wire Start Stop Start Stop commands ar...

Page 190: ...wire Start Stop Direction Start Stop is through digital input DI6 DI6 activated Start DI6 de activated Stop Direction control requires parameter 1003 3 REQUEST is through digital input DI5 DI5 activa...

Page 191: ...See parameter 1001 EXT1 COMMANDS above 1003 DIRECTION 1 3 Defines the control of motor rotation direction 1 FORWARD Rotation is fixed in the forward direction 2 REVERSE Rotation is fixed in the rever...

Page 192: ...REF1 Hz rpm Reference type depends on parameter 9904 MOTOR CTRL MODE Speed reference rpm if 9904 1 VECTOR SPEED Frequency reference Hz if 9904 3 SCALAR FREQ 2 REF2 REF1 Panel REF1 P1101 REF1 REF2 PANE...

Page 193: ...art Stop Dir definitions See parameter 1106 REF2 SELECT for EXT2 s reference definitions 8 COMM Assigns control of the drive via external control location EXT1 or EXT2 based on the fieldbus control wo...

Page 194: ...maximum using parameter 1105 Requires parameter 1003 3 REQUEST WARNING Because the low end of the reference range commands full reverse operation do not use 0 V as the lower end of the reference range...

Page 195: ...1 AI1 combination as the reference source See Analogue input reference correction on page 191 11 DI3U 4D RNC Same as DI3U 4D R above except that Changing the control source EXT1 to EXT2 EXT2 to EXT1 L...

Page 196: ...mple The figure shows the reference source curves for value settings 9 10 and 14 17 where C 25 P 4012 SETPOINT MIN 0 P 4013 SETPOINT MAX 0 B varies along the horizontal axis 1104 REF1 MIN 0 500 Hz 0 3...

Page 197: ...or amperes corresponds to REF1 MAX in Hz rpm Parameter 1302 MAXIMUM AI1 or 1305 MAXIMUM AI2 sets the maximum analogue input signal Code Description Range Ext ref Analogue P 1105 P 1104 P 1301 or P 130...

Page 198: ...analogue input signal This parameter sets the minimum frequency reference The value is a percentage of the maximum frequency or speed maximum process reference nominal torque 1108 REF2 MAX 0 100 0 60...

Page 199: ...ption Range 1201 CONST SPEED SEL 14 19 Defines the digital inputs used to select constant speeds See general comments in the introduction 0 NOT SEL Disables the constant speed function 1 DI1 Selects c...

Page 200: ...ects constant speed 1 constant speed 2 or the external reference depending on the state of eg timer 1 if the parameter value is 15 TIMER 1 timer 3 if the parameter value is 17 TIMER 3 etc and the cons...

Page 201: ...lects one of seven constant speeds 1 7 using DI1 DI2 and DI3 Inverse operation uses three digital inputs as defined below 0 DI de activated 1 DI activated 13 DI3 4 5 INV Selects one of seven constant...

Page 202: ...pend on parameter 9904 MOTOR CTRL MODE Range 0 30000 rpm when 9904 1 VECTOR SPEED Range 0 500 Hz when 9904 3 SCALAR FREQ 1203 1208 CONST SPEED 2 CONST SPEED 7 0 30000 rpm 0 500 Hz Each sets a value fo...

Page 203: ...2 3 4 If parameter 1201 15 18 TIMER 1 4 selects constant speed 1 when timer 1 4 is not active and selects constant speed 2 if it is active If parameter 1201 19 TIMER 1 2 selects constant speed 1 when...

Page 204: ...minimum analogue input value to 4 mA Configure the analogue input for 0 20 mA current signal Calculate the minimum 4 mA as a percentage of the full range 20 mA 4 mA 20 mA 100 20 1302 MAXIMUM AI1 0 10...

Page 205: ...Defines the maximum value of the analogue input See MAXIMUM AI1 above 1306 FILTER AI2 0 10 s Defines the filter time constant for analogue input 2 AI2 See FILTER AI1 above Code Description Range Artis...

Page 206: ...ARTED Energise the relay when the drive receives a start command even if Run enable signal is not present De energise the relay when the drive receives a stop command or a fault occurs 8 SUPRV1 OVER E...

Page 207: ...erature alarm or fault occurs 24 UNDERVOLTAGE Energise the relay when an undervoltage alarm or fault occurs 25 AI1 LOSS Energise the relay when AI1 signal is lost 26 AI2 LOSS Energise the relay when A...

Page 208: ...n the cooling fan counter is triggered 42 MNT TRIG REV Energise the relay when the revolutions counter is triggered 43 MNT TRIG RUN Energise the relay when the run time counter is triggered 44 MNT TRI...

Page 209: ...Defines the switch on delay for relay 2 See RO 1 ON DELAY 1407 RO 2 OFF DELAY 0 3600 s Defines the switch off delay for relay 2 See RO 1 OFF DELAY 1408 RO 3 ON DELAY 0 3600 s Defines the switch on del...

Page 210: ...ELAY 0 3600 s Defines the switch off delay for relay 5 See RO 1 OFF DELAY 1417 RO 6 ON DELAY 0 3600 s Defines the switch on delay for relay 6 See RO 1 ON DELAY 1418 RO 6 OFF DELAY 0 3600 s Defines the...

Page 211: ...or 1509 that is less than the content minimum value parameter 1502 or 1508 results in an inverted output filtered Code Description Range 1501 AO1 CONTENT SEL 99 178 Defines the content for analogue o...

Page 212: ...nverted to an analogue output 1504 MINIMUM AO1 0 0 20 0 mA Sets the minimum output current 1505 MAXIMUM AO1 0 0 20 0 mA Sets the maximum output current 1506 FILTER AO1 0 0 10 0 s Defines the filter ti...

Page 213: ...M AO2 0 20 0 mA Sets the minimum output current See MINIMUM AO1 above 1511 MAXIMUM AO2 0 20 0 mA Sets the maximum output current See MAXIMUM AO1 above 1512 FILTER AO2 0 10 0 s Defines the filter time...

Page 214: ...I1 as the Run enable signal This digital input must be de activated for Run enable If this digital input activates the drive will coast to stop and not start until the Run enable signal resumes 2 6 DI...

Page 215: ...eset source Activating the digital input resets the drive 2 6 DI2 DI6 Defines digital input DI2 DI6 as a fault reset source See DI1 above 7 START STOP Defines the Stop command as a fault reset source...

Page 216: ...eypad as the only control for changing User Parameter Sets using parameter 9902 1 DI1 Defines digital input DI1 as a control for changing User Parameter Sets The drive loads User Parameter Set 1 on th...

Page 217: ...sible until the drive is set to the AUTO mode It is not until then that LOCAL LOCK becomes effective disabling changing from from the AUTO mode to the OFF or HAND mode by pressing the OFF or HAND key...

Page 218: ...ality 0 NOT SEL Allows the drive to start without an external Start enable signal 1 DI1 Defines digital input DI1 as the Start enable 1 signal This digital input must be activated for Start enable 1 s...

Page 219: ...E LAY OUTPUTS DAMPER STATUS RUN ENABLE SIGNAL from the damper end switch when the damper is fully opened parameter 1601 MOTOR STATUS Damper open Damper closing time Damper closed Relay energised Dampe...

Page 220: ...as the Start enable 2 signal See DI1 above 7 COMM Assigns the fieldbus Command Word as the source for the Start enable 2 signal Bit 3 of Command Word 2 parameter 0302 activates the Start disable 2 sig...

Page 221: ...31 LOAD FD SET 0 DEFAULT Complete long and short parameter lists are shown 1 FLASHDROP FlashDrop parameter list is shown Does not include short parameter list Parameters that are hidden by the FlashDr...

Page 222: ...matically and continues normally after override mode In the HAND mode the drive returns to the OFF mode When override is active Drive runs at preset speed Drive ignores all keypad commands Drive ignor...

Page 223: ...Disable the override mode P 1705 2 If needed load the override parameter set P 9902 3 Change the parameters as needed except group 17 4 Change the parameters in group 17 as needed Digital input for ov...

Page 224: ...LAR FREQ 3 1703 OVERRIDE SPEED 0 30 000 rpm Defines a preset speed for the override The direction of rotation is defined by parameter 1003 Note Set this value if motor control mode parameter 9904 is V...

Page 225: ...e reverse direction 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the override direction signal See DI1 INV above 1707 OVERRIDE REF 1 CONSTANT 2 PID Selects the source of the overri...

Page 226: ...o ranges one positive and one negative A negative minimum speed value defines one speed range See the figure 2002 MAXIMUM SPEED 0 30000 rpm Defines the maximum speed rpm allowed 2003 MAX CURRENT depen...

Page 227: ...controller 1 ENABLE TIME Enables controller with a 500 ms time limit for the operation 2 ENABLE Enables controller without a maximum time limit for the operation 2007 MINIMUM FREQ 500 500 Hz Defines t...

Page 228: ...e DI1 INV above 2014 MAX TORQUE SEL 6 7 Defines control of the selection between two maximum torque limits 2017 MAX TORQUE 1 and 2018 MAX TORQUE 2 0 MAX TORQUE 1 Selects 2017 MAX TORQUE 1 as the maxim...

Page 229: ...nominal torque 2017 MAX TORQUE 1 0 600 0 Sets the first maximum limit for torque Value is a percentage of the motor nominal torque 2018 MAX TORQUE 2 0 600 0 Sets the second maximum limit for torque V...

Page 230: ...away torque SCALAR FREQ mode Magnetises the motor within the time determined by the parameter 2103 DC MAGN TIME using DC current The normal control is released exactly after the magnetising time 3 SCA...

Page 231: ...motor excessively 2104 DC HOLD CTL 0 NOT SEL 2 DC BRAKING Selects whether DC current is used for braking 0 NOT SEL Disables the DC current operation 2 DC BRAKING Enables the DC injection braking Enab...

Page 232: ...ivating the digital input issues an Emergency stop command De activating the digital input removes the Emergency stop command 2 6 DI2 DI6 Defines digital input DI2 DI6 as the control for the Emergency...

Page 233: ...nput DI2 DI6 as the control for ramp pair selection See DI1 above 7 COMM Defines bit 10 of Command Word 1 parameter 0301 as the control for ramp pair selection The command word is supplied through fie...

Page 234: ...acceleration deceleration ramps for ramp pair 1 2205 ACCELER TIME 2 0 0 1800 s Sets the acceleration time for zero to maximum frequency for ramp pair 2 See 2202 ACCELER TIME 1 2206 DECELER TIME 2 20 0...

Page 235: ...digital input DI2 DI6 as the control for forcing the speed to 0 See DI1 above 7 COMM Defines bit 13 of the Command Word 1 as the control for forcing the speed to 0 The command word is supplied through...

Page 236: ...roller Larger values may cause speed oscillation The figure shows the speed controller output after an error step error remains constant Note You can use parameter 2305 AUTOTUNE RUN to automatically s...

Page 237: ...ect continuous errors faster Control becomes unstable if the integration time is too short The figure shows the speed controller output after an error step error remains constant Note You can use para...

Page 238: ...If the derivation time is set to zero the controller works as a PI controller otherwise as a PID controller The figure below shows the speed controller output after an error step when the error remain...

Page 239: ...ON TIME describes the principle of the derivative action Rule of thumb Set this parameter between 50 and 100 of the sum of the mechanical time constants for the motor and the driven machine The figure...

Page 240: ...utotuning Automatically reverts to OFF Procedure Note The motor load must be connected Run the motor at a constant speed of 20 to 40 of the rated speed Change the autotuning parameter 2305 to ON The d...

Page 241: ...to be 18 23 Hz and 46 52 Hz Set 2501 CRIT SPEED SEL 1 Set 2502 CRIT SPEED 1 LO 18 Hz Set 2503 CRIT SPEED 1 HI 23 Hz Set 2504 CRIT SPEED 2 LO 46 Hz Set 2505 CRIT SPEED 2 HI 52 Hz 2502 CRIT SPEED 1 LO 0...

Page 242: ...0 Hz Sets the maximum limit for critical speed range 2 See parameter 2503 2506 CRIT SPEED 3 LO 0 30000 rpm 0 500 Hz Sets the minimum limit for critical speed range 3 See parameter 2502 2507 CRIT SPEED...

Page 243: ...faster deceleration by raising the level of magnetisation in the motor when needed instead of limiting the deceleration ramp By increasing the flux in the motor the energy of the mechanical system is...

Page 244: ...akaway torque 2604 IR COMP FREQ 0 100 Sets the frequency at which IR compensation is 0 V in of motor frequency 2605 U F RATIO 1 LINEAR 2 SQUARED Selects the form for the U f voltage to frequency ratio...

Page 245: ...est possible switching frequency at a specific operating point Higher switching frequency results in lower acoustic noise In multimotor systems do no disable set OFF the function 0 OFF The function is...

Page 246: ...ENABLE Enables or disables the DC voltage stabilizer The DC stabilizer is used in scalar control mode to prevent possible voltage oscillations in the drive DC bus caused by motor load or weak supply n...

Page 247: ...trigger point for the motor s accumulated revolutions counter Value is compared to parameter 2904 value 0 Disables the trigger 2904 REVOLUTION ACT 0 6553 Mrev Defines the actual value of the motor s...

Page 248: ...USER MWh ACT 0 0 6553 5 MWh Defines the actual value of the drive s accumulated power consumption in megawatt hours counter When parameter 2907 has been set to a non zero value the counter starts When...

Page 249: ...n alarm 2006 AI1 LOSS or 2007 AI2 LOSS and sets the speed using 1208 CONST SPEED 7 3 LAST SPEED Displays an alarm 2006 AI1 LOSS or 2007 AI2 LOSS and sets the speed using the last operating level This...

Page 250: ...EXT FAULT 1 and the drive coasts to stop 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the external fault input See DI1 INV above 3004 EXTERNAL FAULT 2 6 6 Defines the External Faul...

Page 251: ...irements for NEMA class motors use the rule of thumb MOTOR THERM TIME equals 35 times t6 where t6 in seconds is specified by the motor manufacturer as the time that the motor can safely operate at six...

Page 252: ...se the parameter 3007 value according to the motor manufacturer s recommendation Example If the constant protection level needs to be 115 of the motor nominal current set parameter 3007 value to 91 11...

Page 253: ...region for the time set by 3012 STALL TIME The drive coasts to stop A fault indication is displayed 2 ALARM When the drive operates in the stall region for the time set by 3012 STALL TIME An alarm in...

Page 254: ...larm 2005 IO COMM and sets the speed using 1208 CONST SPEED 7 This alarm speed remains active until the fieldbus writes a new reference value 3 LAST SPEED Displays an alarm 2005 IO COMM and sets the s...

Page 255: ...ring detects problems 3024 CB TEMP FAULT 0 DISABLE 1 ENABLE Defines the drive response to control board overheating Not for drives with an OMIO control board 0 DISABLE No response 1 ENABLE Displays a...

Page 256: ...e The last is reset only if the value for 3101 NUMBER OF TRIALS is 3 or more 3102 TRIAL TIME 1 0 600 0 s Sets the time period used for counting and limiting the number of resets See 3101 NUMBER OF TRI...

Page 257: ...tic reset Automatically resets the fault AI MIN after the delay set by 3103 DELAY TIME and the drive resumes normal operation WARNING When the analogue input signal is restored the drive may restart e...

Page 258: ...nal exceeds a given limit The relay remains active until the supervised value drops below the low limit Case B Parameter 1401 RELAY OUTPUT 1 or 1402 RELAY OUTPUT 2 etc value is SUPRV1 UNDER or SUPRV2...

Page 259: ...SUPERV 1 LIM HI Sets the high limit for the first supervised parameter See 3201 SUPERV 1 PARAM above 3204 SUPERV 2 PARAM 101 178 Selects the second supervised parameter See 3201 SUPERV 1 PARAM above...

Page 260: ...3204 SUPERV 2 PARAM above 3207 SUPERV 3 PARAM 101 178 Selects the third supervised parameter See 3201 SUPERV 1 PARAM above 3208 SUPERV 3 LIM LO Sets the low limit for the second supervised parameter S...

Page 261: ...date yy ww 3304 DRIVE RATING XXXY Indicates the drive s current and voltage rating The format is XXXY where XXX The nominal current rating of the drive in amperes If present an A indicates a decimal p...

Page 262: ...t mode Any parameter number in Group 01 OPERATING DATA can be selected Using the following parameters the display value can be scaled converted to convenient units and or displayed as a bar graph The...

Page 263: ...FORM 9 DIRECT 3403 SIGNAL1 MAX Defines the maximum expected value for the first display parameter Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM 9 DIRECT 3404 OUTPUT1 DSP FORM 0 9...

Page 264: ...r the second display parameter See parameter 3403 3411 OUTPUT2 DSP FORM 0 9 Defines the decimal point location for the second display parameter See parameter 3404 3412 OUTPUT2 UNIT 0 127 Selects the u...

Page 265: ...arameter See parameter 3402 3417 SIGNAL3 MAX Defines the maximum expected value for the third display parameter See parameter 3403 3418 OUTPUT3 DSP FORM 0 9 Defines the decimal point location for the...

Page 266: ...ns are shown below WARNING IEC 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non conductive or conducti...

Page 267: ...e an external thermistor relay The relay insulation must be rated for the same voltage level as the drive s main circuit The figures below show thermistor relay and PTC sensor connections using a digi...

Page 268: ...guration uses two PT100 sensors Operation is the same as for above 1 x PT100 3 3 x PT100 Sensor configuration uses three PT100 sensors Operation is the same as for above 1 x PT100 4 PTC Sensor configu...

Page 269: ...s 1 the motor is overheated See the connection figures on page 262 3502 INPUT SELECTION 1 8 Defines the input used for the temperature sensor 1 AI1 PT100 and PTC 2 AI2 PT100 and PTC 3 8 DI1 DI6 Thermi...

Page 270: ...START TIME 1 3603 STOP TIME 1 3604 START DAY 1 3605 STOP DAY 1 TIME PERIOD 4 3614 START TIME 4 3615 STOP TIME 4 3616 START DAY 4 3617 STOP DAY 4 TIME PERIOD 3 3610 START TIME 3 3611 STOP TIME 3 3612 S...

Page 271: ...ed for timed function enable 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the timed function enable signal 3602 START TIME 1 00 00 00 23 59 58 Defines the daily start time The time...

Page 272: ...58 3606 START TIME 2 Defines timer 2 daily start time See parameter 3602 3607 STOP TIME 2 Defines timer 2 daily stop time See parameter 3603 3608 START DAY 2 Defines timer 2 weekly start day See param...

Page 273: ...DI1 as the boost signal 2 6 DI2 DI6 Defines DI2 DI6 as the boost signal 1 DI1 INV Defines an inverted digital input DI1 as the boost signal 2 6 Defines an inverted digital input DI2 DI6 as the boost...

Page 274: ...17 P1 B Time Period 1 and Boost selected in the timer 18 P2 B Time Period 2 and Boost selected in the timer 19 P1 P2 B Time Periods 1 and 2 and Boost selected in the timer 20 P3 B Time Period 3 and B...

Page 275: ...BOTH Supervision for the torque dropping below the underload curve or exceeding the overload curve 3702 USER LOAD C FUNC 1 FAULT 2 ALARM Action wanted during load supervision 1 FAULT A fault is gener...

Page 276: ...t Must be smaller than 3713 LOAD FREQ 4 3711 LOAD TORQ LOW 3 0 600 Defines the torque value of the third underload curve definition point Must be smaller than 3712 LOAD TORQ HIGH 3 3712 LOAD TORQ HIGH...

Page 277: ...REQ TM nominal torque of the motor N nominal frequency of the motor If you want to emulate the behaviour of an old underload curve with parameters as in the shaded columns set the new parameters as in...

Page 278: ...30 31 43 42 57 50 70 500 70 4 5 10 73 17 98 23 120 30 500 30 5 5 20 71 30 99 40 120 50 500 50 Obs par New parameters 3015 UNDER LOAD CURVE 3704 LOAD FREQ 1 3705 LOAD TORQ LOW 1 3707 LOAD FREQ 2 3708 L...

Page 279: ...rence between the two signals is the error deviation value Typically PID control mode is used when the speed of a fan or pump needs to be controlled based on pressure flow or temperature In most cases...

Page 280: ...t AI Internal Comm AI2 AI1 P4017 P4016 P4014 P4015 PID Act Value P4010 G40 PID1 P4012 P4013 PID Setpoint P1106 G12 Const Speed PID1 Out P1106 0 17 P1107 P1108 P1102 EXT1 EXT2 P1104 P1105 G12 Const Spe...

Page 281: ...t PID controller sets are being used when the load of the motor changes considerably from one situation to another External PID controller PID2 External PID PID2 which is defined in Group 42 EXT TRIM...

Page 282: ...stem can become unstable Procedure Initially set 4001 GAIN 0 0 4002 INTEGRATION TIME 20 seconds Start the system and see if it reaches the setpoint quickly while maintaining stable operation If not in...

Page 283: ...tant and 100 Gain 1 Integration time of 1 second denotes that a 100 change is achieved in 1 second 0 0 NOT SEL Disables integration I part of the controller 0 1 600 0 Integration time seconds See 4001...

Page 284: ...s Defines the filter time constant for the error derivative part of the PID controller output Before being added to the PID controller output the error derivative is filtered with a 1 pole filter Inc...

Page 285: ...together with the next parameter the scaling applied to the actual values of the PID controller PID1 parameters 0128 0130 and 0132 Units and scale are defined by parameters 4006 and 4007 4009 100 VALU...

Page 286: ...ference value is not copied 12 DI3U 4D NC Same as DI3U 4D RNC above except Stop command does not reset reference to zero At restart the motor ramps up at the selected acceleration rate to the stored r...

Page 287: ...e defined by par 4006 and 4007 Sets a constant value used for the process reference Units and scale are defined by parameters 4006 and 4007 4012 SETPOINT MIN 500 0 500 0 Sets the minimum value for the...

Page 288: ...ACT1 2 Square root of the value for ACT1 minus ACT2 provides the feedback signal 9 sqA1 sqA2 Square root of ACT1 plus the square root of ACT2 provides the feedback signal 10 sqrt ACT1 Square root of t...

Page 289: ...for ACT1 7 COMM ACT 2 Uses value of signal 0159 PID COMM VALUE 2 for ACT1 4017 ACT2 INPUT 1 7 Defines the source for actual value 2 ACT2 See also parameter 4020 ACT2 MINIMUM 1 AI1 Uses analogue input...

Page 290: ...e 4018 ACT1 MINIMUM 4020 ACT2 MINIMUM 1000 1000 Sets the minimum value for ACT2 See 4018 ACT1 MINIMUM Code Description Range Par 4016 Source Source min Source max 1 Analogue input 1 1301 MINIMUM AI1 1...

Page 291: ...DI6 as the control for the PID sleep function See DI1 above 7 INTERNAL Defines the output rpm frequency process reference and process actual value as the control for the PID sleep function Refer to p...

Page 292: ...vel for at least the time period 4024 PID SLEEP DELAY enables the PID sleep function stopping the drive Requires 4022 7 INTERNAL See the figure A PID output level B PID process feedback Code Descripti...

Page 293: ...Wake up level Setpoint Wake up deviation Parameter 4005 1 Wake up level Setpoint Wake up deviation Wake up level can be above or below setpoint See the figure C Wake up level when parameter 4005 1 D...

Page 294: ...above For 2 ZONE selections 12 14 the drive first calculates the difference between PID1 set 1 setpoint and feedback deviation as well as the difference between PID1 set 2 setpoint and feedback devia...

Page 295: ...th the Process PID PID1 controller The operation of parameters 4101 4126 is analogous with Process PID set 1 PID1 parameters 4001 4026 PID parameter set 2 can be selected by parameter 4027 PID 1 PARAM...

Page 296: ...external PID control Activating the start command drive is running enables external PID control 8 ON Defines the power on as the control for enabling external PID control Activating power to the driv...

Page 297: ...PID2REF 2 PID2OUTPUT Defines the trimming reference for the correction source 1 PID2REF Uses appropriate REF MAX Switch A OR B 1105 REF1 MAX when REF1 is active A 1108 REF2 MAX when REF2 is active B...

Page 298: ...ction on carbon dioxide emissions in tn 4507 CO2 CONV FACTOR 0 0 10 0 Conversion factor for converting energy into CO2 emissions kg kWh or tn MWh Used for multiplying the saved energy in MWh to calcul...

Page 299: ...cation module documentation for more information on these parameters 5127 FBA PAR REFRESH 0 DONE 1 REFRESH Validates any changed fieldbus parameter settings 0 DONE Refreshing done 1 REFRESH Refreshing...

Page 300: ...configuration file 4 OFF LINE Adapter is off line 5 ON LINE Adapter is on line 6 RESET Adapter is performing a hardware reset 5132 FBA CPI FW REV 0 0xFFFF Contains the revision of the module s CPI pr...

Page 301: ...a bits no parity one stop bit 1 8 NONE 2 8 data bits no parity two stop bits 2 8 EVEN 1 8 data bits even parity one stop bit 3 8 ODD 1 8 data bits odd parity one stop bit 5204 OK MESSAGES 0 65535 Cont...

Page 302: ...ceived messages exceeding 128 bytes overflow the buffer The excess characters are counted 5208 CRC ERRORS 0 65535 Contains a count of the messages with a CRC error that the drive receives For high cou...

Page 303: ...s 5304 EFB PARITY 0 3 Defines the data length parity and stop bits to be used with the RS485 link communication The same settings must be used in all on line stations 0 8 NONE 1 8 data bits no parity...

Page 304: ...ol has a configuration error 4 OFF LINE EFB protocol is receiving messages that are NOT addressed to this drive 5 ON LINE EFB protocol is receiving messages that are addressed to this drive 6 RESET EF...

Page 305: ...listing and descriptions ACH550 01 User s Manual 5319 5320 EFB PAR 19 EFB PAR 20 0 65535 Reserved Code Description Range Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www...

Page 306: ...he first logger cannot be reset The other two loggers can be reset by a user defined method They are also reset if either of the signals or the peak value filter time is changed Code Description Range...

Page 307: ...after the power on if the real time clock is not used or was not set xx d 6408 PEAK TIME 2 Time of the peak value detection Format hours minutes seconds 6409 CURRENT AT PEAK Current at the moment of t...

Page 308: ...nal current I2N 60 70 distribution 6421 AL1RANGE70TO80 Amplitude logger 1 current in percent of nominal current I2N 70 80 distribution 6422 AL1RANGE80TO90 Amplitude logger 1 current in percent of nomi...

Page 309: ...mplitude logger 2 signal selection with parameter 6404 60 70 distribution 6431 AL2RANGE70TO80 Amplitude logger 2 signal selection with parameter 6404 70 80 distribution 6432 AL2RANGE80TO90 Amplitude l...

Page 310: ...pump to account for the auxiliary pump s addition to total output Then as before the PID controller adjusts the speed frequency of the first pump so that the actual value follows the process reference...

Page 311: ...crease the flow the adjustments below correct the reference to more closely match the output pressure When the first auxiliary pump operates increase the reference with parameter 8103 REFERENCE STEP 1...

Page 312: ...re where A 8109 START FREQ 1 8112 LOW FREQ 1 B Output frequency increase during the start delay C Diagram showing auxiliary motor s run status as frequency increases 1 On Note 8109 START FREQ 1 value...

Page 313: ...low the relaxed limit 8112 1 Hz for at least the time 8116 AUX MOT STOP D After the first auxiliary motor stops Output frequency increases by the value 8109 START FREQ 1 8112 LOW FREQ 1 In effect the...

Page 314: ...re running ACH550 output frequency drops below the limit 8114 1 output frequency stays below the relaxed limit 8114 1 Hz for at least the time 8116 AUX MOT STOP D 8115 AUX MOT START D 0 0 3600 s Sets...

Page 315: ...ameters 1401 1403 and 1410 1412 define respectively how relays RO1 RO6 are used the parameter value 31 PFA defines the relay as used for PFA The ACH550 assigns auxiliary motors to relays in ascending...

Page 316: ...e PFA that is in use One motor is in sleep when the other is rotating Code Description Range PFA with Autochange mode ACH550 Relay Logic Parameter setting ACH550 relay assignment 1 4 0 1 1 4 0 2 1 4 0...

Page 317: ...V value 0 0 No auxiliary motors but the autochange function is in use Working as standard PID control Code Description Range Parameter setting ACH550 relay assignment 1 4 0 1 1 4 0 2 1 4 0 3 1 4 1 0 1...

Page 318: ...nabled requires parameter 8120 INTERLOCKS value 0 0 1 TEST MODE Forces the interval to value 36 48 s 0 0 NOT SEL Disables the Autochange function 0 1 336 0 The operating time interval the time when th...

Page 319: ...between multiple motors used in a system At each autochange operation A different motor takes a turn connected to the ACH550 output the speed regulated motor The starting order of the other motors rot...

Page 320: ...ther running motors are not interrupted Switches on the contactor of the new speed regulated motor The autochange switchgear connects this motor to the ACH550 power output Delays motor start for the t...

Page 321: ...hange shifts the sequence again and so on If the autochange cannot start a needed motor because all inactive motors are interlocked the drive displays an alarm 2015 PFA I LOCK When the ACH550 power su...

Page 322: ...tact of the motor s On Off switch to the Interlock circuit the drive s PFA logic can then recognise that the motor is switched off and start the next available motor Wire a contact of the motor therma...

Page 323: ...Relay DI4 DI6 Free DI1 First PFA Relay DI2 Second PFA Relay DI3 DI6 Free 3 DI1 Speed Reg Motor DI2 First PFA Relay DI3 Second PFA Relay DI4 Third PFA Relay DI5 DI6 Free DI1 First PFA Relay DI2 Second...

Page 324: ...6 Free DI1 Free DI2 First PFA Relay DI3 DI6 Free 2 DI1 Free DI2 Speed Reg Motor DI3 First PFA Relay DI4 Second PFA Relay DI5 DI6 Free DI1 Free DI2 First PFA Relay DI3 Second PFA Relay DI4 DI6 Free 3 D...

Page 325: ...1 DI2 Free DI3 Speed Reg Motor DI4 DI6 Free Not allowed 1 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 DI6 Free DI1 DI2 Free DI3 First PFA Relay DI4 DI6 Free 2 DI1 DI2 Free DI3 Speed Reg M...

Page 326: ...rwise enabled Code Description Range No PFA relays Autochange disabled P 8118 Autochange enabled P 8118 0 DI1 DI3 Free DI4 Speed Reg Motor DI5 DI6 Free Not allowed 1 DI1 DI3 Free DI4 Speed Reg Motor D...

Page 327: ...DI6 to the interlock signal for the speed regulated motor Requires 8118 AUTOCHNG INTERV 0 0 Code Description Range No PFA relays Autochange disabled P 8118 Autochange enabled P 8118 0 DI1 DI4 Free DI5...

Page 328: ...ed as the PFA reference input Normally EXT REF2 is used as the PFA reference The drive uses the feedback signal defined by 4014 FBK SEL or 4114 for the PFA frequency reference The figure shows the rel...

Page 329: ...8115 for delay WARNING Motors equipped with star delta starters require a PFA Start Delay After the ACH550 relay output switches a motor On the star delta starter must switch to the star connection an...

Page 330: ...p This PFA acceleration ramp applies to the speed regulated motor when an auxiliary motor is switched off replaces the acceleration ramp defined in Group 22 ACCEL DECEL applies only until the output o...

Page 331: ...actual number of PFA controlled motors maximum 7 motors 1 speed regulated 3 connected direct on line and 3 spare motors This value includes also the speed regulated motor This value must be compatibl...

Page 332: ...e drive communicates via an N2 controller via the RS485 serial link X1 communications terminal See also parameter Group 53 EFB PROTOCOL 3 FLN The drive communicates via an FLN controller via the RS485...

Page 333: ...RL MODE 9904 SCALAR FREQ SCALAR FREQ SCALAR FREQ SCALAR FREQ SCALAR FREQ SCALAR FREQ MOTOR NOM VOLT 9905 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V MOTOR NOM C...

Page 334: ...904 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 9905 1 0 IN 1 0 IN 1 0 IN 1 0 IN 1 0 IN 1 0 IN 1 0 IN 1 0 IN 9906 50 Hz 50 Hz 50 Hz...

Page 335: ...AL REF 2 0112 CTRL LOCATION 0113 RUN TIME R 0114 KWH COUNTER R 0115 APPL BLK OUTPUT 0116 DI 1 3 STATUS 0118 DI 4 6 STATUS 0119 AI 1 0120 AI 2 0121 RO 1 3 STATUS 0122 RO 4 6 STATUS 0123 AO 1 0124 AO 2...

Page 336: ...Manual 0101 0102 0103 0104 0105 0106 0107 0109 0110 0111 0112 0113 0114 0115 0116 0118 0119 0120 0121 0122 0123 0124 0125 0126 0127 0128 0129 0130 0131 0132 0133 Artisan Technology Group Quality Inst...

Page 337: ...36 PROCESS VAR 1 0137 PROCESS VAR 2 0138 PROCESS VAR 3 0139 RUN TIME 0140 MWH COUNTER 0141 REVOLUTION CNTR 0142 DRIVE ON TIME HI 0143 DRIVE ON TIME LO 0144 MOTOR TEMP 0145 CB TEMP 0150 MOT THERM STRES...

Page 338: ...eds Floating point Dual setpoint PID Dual setpoint PID c sp E bypass Hand control 7 8 9 10 11 12 13 14 Par index User 0134 0135 0136 0137 0138 0139 0140 0141 0142 0143 0144 0145 0150 0153 0158 0159 01...

Page 339: ...402 0 0 0 0 0 0 FAULT TIME 2 0403 0 0 0 0 0 0 SPEED AT FLT 0404 0 0 0 0 0 0 FREQ AT FLT 0405 0 0 0 0 0 0 VOLTAGE AT FLT 0406 0 0 0 0 0 0 CURRENT AT FLT 0407 0 0 0 0 0 0 TORQUE AT FLT 0408 0 0 0 0 0 0...

Page 340: ...0 0 0 0 0 0 0 0402 0 0 0 0 0 0 0 0 0403 0 0 0 0 0 0 0 0 0404 0 0 0 0 0 0 0 0 0405 0 0 0 0 0 0 0 0 0406 0 0 0 0 0 0 0 0 0407 0 0 0 0 0 0 0 0 0408 0 0 0 0 0 0 0 0 0409 0 0 0 0 0 0 0 0 0410 0 0 0 0 0 0 0...

Page 341: ...T PID1 OUT PID1 OUT REF2 MIN 1107 0 0 0 0 0 0 0 0 0 0 0 0 REF2 MAX 1108 100 0 100 0 100 0 100 0 100 0 100 0 12 CONSTANT CONST SPEED SEL 1201 DI3 DI3 DI3 DI3 DI3 DI3 SPEEDS CONST SPEED 1 1202 5 6 Hz 5...

Page 342: ...2 PID1 OUT PID1 OUT PID1 OUT PID1 OUT AI2 1106 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1107 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 1108 NOT SEL NOT SEL TIMER 1 DI3 NOT SEL DI4 5 NOT SEL NOT SEL 1201...

Page 343: ...s 0 0 s 0 0 s 0 0 s RO 1 OFF DELAY 1405 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s RO 2 ON DELAY 1406 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s RO 2 OFF DELAY 1407 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s RO 3 ON DELA...

Page 344: ...0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 1404 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 1405 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 1406 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 1407 0 0 s...

Page 345: ...by par 0104 Defined by par 0104 Defined by par 0104 MINIMUM AO2 1510 4 0 mA 4 0 mA 4 0 mA 4 0 mA 4 0 mA 4 0 mA MAXIMUM AO2 1511 20 0 mA 20 0 mA 20 0 mA 20 0 mA 20 0 mA 20 0 mA FILTER AO2 1512 0 1 s 0...

Page 346: ...0104 Defined by par 0104 Defined by par 0104 Defined by par 0104 Defined by par 0104 1509 4 0 mA 4 0 mA 4 0 mA 4 0 mA 4 0 mA 4 0 mA 4 0 mA 0 0 mA 1510 20 0 mA 20 0 mA 20 0 mA 20 0 mA 20 0 mA 20 0 mA...

Page 347: ...Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz MIN TORQUE SEL 2013 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MAX TORQUE SEL 2014 MAX TORQUE 1 MAX TORQUE 1 MAX TORQUE 1...

Page 348: ...Hz 2007 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 2008 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 2013 MAX TORQUE 1 M...

Page 349: ...T SPEED SEL 2501 OFF OFF OFF OFF OFF OFF SPEEDS CRIT SPEED 1 LO 2502 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm CRIT SPEED 1 HI 2503 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm...

Page 350: ...FF OFF 2305 OFF OFF OFF OFF OFF OFF OFF OFF 2501 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 2502 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 H...

Page 351: ...NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL MOT THERM PROT 3005 FAULT FAULT FAULT FAULT FAULT FAULT MOT THERM TIME 3006 1050 s 1050 s 1050 s 1050 s 1050 s 1050 s MOT LOAD CURVE 3007 100 100 100 1...

Page 352: ...NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3004 FAULT FAULT FAULT FAULT FAULT FAULT FAULT FAULT 3005 1050 s 1050 s 1050 s 1050 s 1050 s 1050 s 1050 s 1050 s 3006 100 100 100 100 100 100 1...

Page 353: ...UTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ VISION SUPERV 1 LIM LO 3202 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz SUPERV 1 LIM HI 3203 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz SUPERV 2...

Page 354: ...PUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ 3201 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 3202 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0...

Page 355: ...DSP FORM 3411 DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT OUTPUT 2 UNIT 3412 A A A A A A OUTPUT 2 MIN 3413 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A OUTPUT 2 MAX 3414 SIGNAL 3 PARAM 3415 AI1 AI1 AI1 AI1 AI1...

Page 356: ...A 0 0 A 0 0 A 0 0 A 3409 3410 DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT 3411 A A A A A A A A 3412 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 3413 3414 AI1 AI1 TORQUE TORQUE AI1 AI1...

Page 357: ...ME 3 3610 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 STOP TIME 3 3611 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 START DAY 3 3612 MONDAY MONDAY MONDAY MONDAY MONDAY MONDAY STOP DAY 3 3613 MO...

Page 358: ...0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 3610 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 3611 MONDAY MONDAY MONDAY MONDAY MONDAY MONDAY MONDAY MONDAY 3612 MONDAY MO...

Page 359: ...3706 300 300 300 300 300 300 LOAD FREQ 2 3707 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz LOAD TORQ LOW 2 3708 15 15 15 15 15 15 LOAD TORQ HIGH 2 3709 300 300 300 300 300 300 LOAD FREQ 3 3710 43 Hz 43 Hz 43 H...

Page 360: ...10 10 10 10 10 10 10 10 3705 300 300 300 300 300 300 300 300 3706 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz 3707 15 15 15 15 15 15 15 15 3708 300 300 300 300 300 300 300 300 3709 43 Hz 43 Hz 43...

Page 361: ...0 0 SETPOINT MIN 4012 0 0 0 0 0 0 0 0 0 0 0 0 SETPOINT MAX 4013 100 0 100 0 100 0 100 0 100 0 100 0 FBK SEL 4014 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 FBK MULTIPLIER 4015 NOT SEL NOT SEL NOT SEL NOT SEL NOT S...

Page 362: ...0 50 0 50 0 40 0 40 0 4011 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4012 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 4013 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 4014 NOT SEL NOT SEL NOT SEL NOT SEL NOT S...

Page 363: ...111 40 0 40 0 40 0 40 0 40 0 40 0 SETPOINT MIN 4112 0 0 0 0 0 0 0 0 0 0 0 0 SETPOINT MAX 4113 100 0 100 0 100 0 100 0 100 0 100 0 FBK SEL 4114 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 FBK MULTIPLIER 4115 NOT SEL...

Page 364: ...I1 4110 40 0 40 0 40 0 40 0 100 0 100 0 40 0 40 0 4111 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4112 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 4113 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 4114 NOT SEL NO...

Page 365: ...0 0 100 0 100 0 100 0 100 0 100 0 FBK SEL 4214 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 FBK MULTIPLIER 4215 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL ACT1 INPUT 4216 AI2 AI2 AI2 AI2 AI2 AI2 ACT2 INPUT 4217...

Page 366: ...212 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 4213 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 4214 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 4215 AI2 AI2 AI2 AI2 AI2 AI2 AI2 A...

Page 367: ...x 0000 hex 0000 hex 0000 hex 0000 hex FBA APPL FW REV 5133 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 52 PANEL STATION ID 5201 1 1 1 1 1 1 COMM BAUD RATE 5202 9 6 kb s 9 6 kb s 9 6 kb s 9 6...

Page 368: ...0 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 2130 5131 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 5132 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex...

Page 369: ...L BASE 6405 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz PEAK VALUE 6406 PEAK TIME 1 6407 PEAK TIME 2 6408 CURRENT AT PEAK 6409 UDC AT PEAK 6410 FREQ AT PEAK 6411 TIME OF RESET 1 6412 TIME OF RESET 2 6413 AL1R...

Page 370: ...UT FREQ 6401 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 6402 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 6403 OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPU...

Page 371: ...s 5 0 s 5 0 s 5 0 s 5 0 s 5 0 s AUX MOT STOP D 8116 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s NR OF AUX MOT 8117 1 1 1 1 1 1 AUTOCHNG INTERV 8118 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL AUTOCHNG LEV...

Page 372: ...5 0 Hz 8114 5 0 s 5 0 s 5 0 s 5 0 s 5 0 s 5 0 s 5 0 s 5 0 s 8115 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 8116 1 1 1 1 1 1 1 1 8117 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT S...

Page 373: ...368 Parameter listing and descriptions ACH550 01 User s Manual Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 374: ...parts replacement or other service procedure not described in this manual Such action will void the warranty may endanger correct operation and increase downtime and expense WARNING All electrical in...

Page 375: ...the situation as an alarm report the situation as a fault Red faults The drive signals that it has detected a severe error or fault by enabling the red LED on the drive LED is either steady or flashin...

Page 376: ...riodically as long as the alarm condition exists Correcting faults The recommended corrective action for faults is 1 Use the Fault listing table on page 371 to find and address the root cause of the p...

Page 377: ...essive ambient temperature excessive motor load 4 SHORT CIRC Fault current Check for and correct a short circuit in the motor cable s or motor supply disturbances 5 RESERVED Not used 6 DC UNDERVOLT In...

Page 378: ...anel displays HAND or the drive is in remote control mode AUTO and is parameterized to accept start stop direction or reference from the control panel To correct check communication lines and connecti...

Page 379: ...HERM FAIL Internal fault The thermistor measuring the internal temperature of the drive is open or shorted Contact your local ABB representative 19 OPEX LINK Internal fault A communication related pro...

Page 380: ...ABB representative 28 SERIAL 1 ERR Fieldbus communication has timed out Check for and correct fault setup 3018 COMM FAULT FUNC and 3019 COMM FAULT TIME communication settings Group 51 EXT COMM MODULE...

Page 381: ...ware is not compatible with the current drive type Contact your local ABB representative 37 CB OVERTEMP Drive control board is overheated The fault trip limit is 88 C Check for and correct excessive a...

Page 382: ...is active 1002 RESERVED Not used 1003 PAR AI SCALE Parameter values are inconsistent Check for any of the following 1301 MINIMUM AI1 1302 MAXIMUM AI1 1304 MINIMUM AI2 1305 MAXIMUM AI2 1004 PAR AO SCAL...

Page 383: ...al frequency or speed Check for both of the following 1 60 9907 MOTOR NOM FREQ 9908 MOTOR NOM SPEED 16 0 8 9908 MOTOR NOM SPEED 120 9907 MOTOR NOM FREQ Motor poles 0 992 1010 PAR PFA OVERRIDE Override...

Page 384: ...KS and 8127 MOTORS 1015 RESERVED Not used 1016 PAR USER LOAD C Parameter values for the user load curve are inconsistent Check that the following conditions are met 3704 LOAD FREQ 1 3707 LOAD FREQ 2 3...

Page 385: ...ve for faults indicated by a flashing red LED Turn off the power for 5 minutes Red LED To reset the drive for faults indicated by a red LED on not flashing correct the problem and do one of the follow...

Page 386: ...action for alarms is Determine if the alarm requires any corrective action action is not always required Use Alarm listing below to find and address the root cause of the problem Alarm listing The fol...

Page 387: ...and 3019 COMM FAULT TIME communication settings Group 51 EXT COMM MODULE or Group 53 EFB PROTOCOL as appropriate poor connections and or noise on line 2006 AI1 LOSS Analogue input 1 is lost or value...

Page 388: ...tions in the air flow dirt or dust coating on the heat sink excessive ambient temperature excessive motor load 2010 MOTOR TEMP Motor is hot based on either the drive s estimate or on temperature feedb...

Page 389: ...e parameter 1606 2018 See Note 1 PID SLEEP This alarm warns that the PID sleep function is active which means that the motor could accelerate when the PID sleep function ends To control PID sleep use...

Page 390: ...description of motor models 2026 INPUT PHASE LOSS The intermediate DC circuit DC voltage is oscillating due to missing input power line phase or blown fuse The alarm is generated when the DC voltage...

Page 391: ...enance Interval Instruction Heatsink temperature check and cleaning Depends on the dustiness of the environment 6 12 months See Heatsink on page 387 Main cooling fan replacement Every six years See Ma...

Page 392: ...om to top and simultaneously use a vacuum cleaner at the air outlet to trap the dust Note If there a risk of the dust entering adjoining equipment perform the cleaning in another room 4 Reinstall the...

Page 393: ...ss together the retaining clips on the fan cover and lift R3 and R4 Press the lever located on the left side of the fan mount and rotate the fan up and out 4 Disconnect the fan cable 5 Reinstall the f...

Page 394: ...2 Remove the screws attaching the fan 3 Remove the fan Swing the fan out on its hinges 4 Disconnect the fan cable 5 Reinstall the fan in reverse order 6 Restore power Arrows in the fan show the direc...

Page 395: ...the screw attaching the fan casing and let the casing lean down against the limiters 3 Slide out the cable connector and disconnect it 4 Take off the casing and replace the fan onto the casing s pins...

Page 396: ...When the clips barbs are free pull the housing up to remove from the drive 5 Disconnect the fan cable 6 Install the fan in reverse order noting that the fan air flow is up refer to the arrow on the fa...

Page 397: ...55 ACS150 ACS310 ACS350 ACS355 ACS550 ACH550 and R1 R4 OINT SINTboards 3AFE68735190 English available on the Internet go to www abb com and enter the code in the Search field Replacement The drive int...

Page 398: ...s which could scratch the display window Battery The battery keeps the clock operating in memory during power interruptions To remove the battery use a coin to rotate the battery holder on the back of...

Page 399: ...394 Diagnostics and maintenance ACH550 01 User s Manual Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 400: ...ency page 418 cooling page 418 dimensions and weights page 420 ambient conditions page 440 materials page 441 applicable standards page 442 valid markings page 442 Ratings By type designation the tabl...

Page 401: ...8 4 0 12 4 R1 012A 4 11 9 5 5 15 8 R1 015A 4 15 4 7 5 21 4 R2 023A 4 23 11 27 7 R2 031A 4 31 15 41 R3 038A 4 38 18 5 56 R3 045A 4 45 22 68 R3 059A 4 59 30 79 R4 072A 4 72 37 106 R4 087A 4 87 45 139 R...

Page 402: ...012A 2 11 8 2 2 13 5 R1 017A 2 16 7 4 0 21 2 R1 024A 2 24 2 5 5 30 1 R2 031A 2 30 8 7 5 43 6 R2 046A 2 46 11 55 R3 059A 2 59 15 83 R3 075A 2 75 18 5 107 R4 088A 2 88 22 135 R4 114A 2 114 30 158 R4 143...

Page 403: ...most 4 pole NEMA motors Sizing The current ratings are the same regardless of the supply voltage within one voltage range To achieve the rated motor power given in the table the rated current of the...

Page 404: ...5 5 12 1 11 9 11 4 10 9 10 90 015A 4 R2 7 5 15 7 15 4 14 9 14 4 14 40 023A 4 R2 11 23 5 23 0 22 0 20 9 20 87 031A 4 R3 15 32 31 30 28 27 97 038A 4 R3 18 5 39 38 36 34 34 12 045A 4 R3 22 46 45 43 41 39...

Page 405: ...ion site is higher than 2000 m 6600 ft above sea level please contact your local ABB representative for further information Single phase supply derating For 208 240 V series drives a single phase supp...

Page 406: ...ase of shielded cable twist the cable shield wires together into a bundle pigtail not longer than five times its width and connect to the PE terminal of the drive or PE terminal of input filter if pre...

Page 407: ...4 11 9 16 015A 4 15 4 20 JJS 20 023A 4 23 25 30 JJS 30 031A 4 31 35 40 JJS 40 038A 4 38 50 50 JJS 50 045A 4 45 60 JJS 60 059A 4 59 63 80 JJS 80 072A 4 72 80 90 JJS 90 087A 4 87 125 125 JJS 125 125A 4...

Page 408: ...60269 gG A UL class T A Bussmann type1 04A6 2 4 6 10 10 JJS 10 06A6 2 6 6 07A5 2 7 5 012A 2 11 8 16 15 JJS 15 017A 2 16 7 25 25 JJS 25 024A 2 24 2 30 JJS 30 031A 2 30 8 40 40 JJS 40 046A 2 46 63 60 JJ...

Page 409: ...urrent Rated current ABB miniature circuit breakers and manual motor starters Prospective short circuit current S200M B C S200P B C S200 B C MS325 MS495 ACH550 01 A A kA kA kA kA kA 03A3 4 R1 3 3 10 1...

Page 410: ...A A A kA 038A 4 R3 38 0 T2 160 63 50 045A 4 R3 45 0 T2 160 63 50 059A 4 R4 59 0 T2 160 100 50 072A 4 R4 72 0 T2 160 100 50 087A 4 R4 87 0 T2 160 160 50 125A 4 R5 125 0 T2 160 160 65 157A 4 R6 157 0 T...

Page 411: ...ent temperature 70 C 158 F surface temperature cables with concentric copper shield not more than nine cables laid on cable ladder side by side Based on NEC Table 310 16 for copper wires 90 C 194 F wi...

Page 412: ...esigned for multiple wires 186 3x95 285 2x 3x95 1 178 2 0 215 3x120 205 3 0 249 3x150 237 4 0 284 3x185 264 250 MCM or 2 x 1 330 3x240 291 300 MCM or 2 x 1 0 319 350 MCM or 2 x 2 0 IEC NEC Based on EN...

Page 413: ...put power mains cable on page 406 Frame size U1 V1 W1 U2 V2 W2 Earthing PE Minimum wire size Maximum wire size Tightening torque Maximum wire size Tightening torque mm2 AWG mm2 AWG N m lbf ft mm2 AWG...

Page 414: ...cuit current IEC 629 Maximum allowed prospective short circuit current in the supply is 100 kA in a second providing that the mains cable of the drive is protected with appropriate fuses US 100 000 AI...

Page 415: ...g point 10 500 Hz Switching frequency Selectable 1 2 4 8 or 12 kHz See the availability according to the drive power in the table below Cable temperature rating 90 C 194 F rating minimum Maximum motor...

Page 416: ...100 100 300 1502 300 R6 100 100 3 100 100 3 300 1502 300 00577999 xls A 1 See the new terms in section IEC EN 61800 3 2004 Definitions on page 444 2 12 kHz switching frequency is not available 3 Not t...

Page 417: ...cable lengths must not exceed the maximum motor cable length given in the tables above WARNING Using a motor cable longer than specified in the table above may cause permanent damage to the drive Exam...

Page 418: ...l further by feeding in additional motor and load data The most common temperature sensors are motor sizes IEC180 225 thermal switch e g Klixon motor sizes IEC200 250 and larger PTC or PT100 R5 frame...

Page 419: ...V AC Max continuous current 2 A rms cos phi 1 1 A rms cos phi 0 4 Minimum current 10 mA 12 V DC Contact material Silver nickel AgN Isolation between relay digital outputs test voltage 2 5 kV ms 1 minu...

Page 420: ...ter 1 10 kohm accuracy 2 5 AI2 Analogue input channel 2 programmable Default2 Actual signal 1 PID1 feedback Resolution 0 1 accuracy 1 Two different DIP switch types can be used J1 AI2 OFF 0 10 V Ri 31...

Page 421: ...12 24 V source of either polarity 13 DI1 Digital input 1 programmable Default2 start stop 14 DI2 Digital input 2 programmable Default2 not used 15 DI3 Digital input 3 programmable Default2 constant sp...

Page 422: ...terminals in either a PNP or NPN configuration For using an external power supply see the diagrams below NPN connection sink PNP connection source 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17...

Page 423: ...ion 28 SCR Screen For the connection diagram and additional information see section Embedded fieldbus EFB on page 142 29 B Positive 30 A Negative 31 AGND 32 SCR Screen Cooling specifications Method In...

Page 424: ...9 44 26 52 06A9 4 R1 97 331 44 26 52 08A8 4 R1 127 434 44 26 52 012A 4 R1 172 587 44 26 52 015A 4 R2 232 792 88 52 66 023A 4 R2 337 1151 88 52 66 031A 4 R3 457 1561 134 79 67 038A 4 R3 562 1919 134 79...

Page 425: ...or each degree of protection A complete set of dimensional drawings for ACH550 drives can be found on the HVAC Info Guide 3AFE68338743 English Drive Heat dissipation Air flow Noise ACH550 01 Frame siz...

Page 426: ...63 10 4 W2 98 0 3 9 98 0 3 9 H1 318 12 5 418 16 4 473 18 6 578 22 8 588 23 2 675 26 6 a 5 5 0 2 5 5 0 2 6 5 0 25 6 5 0 25 6 5 0 25 9 0 0 35 b 10 0 0 4 10 0 0 4 13 0 0 5 13 0 0 5 14 0 0 55 18 0 0 71 c...

Page 427: ...11 20 24 M5 10 R3 16 17 35 37 5 M5 10 R4 24 26 53 57 M5 10 R5 34 42 75 93 M6 1 4 in R6 691 862 1521 1902 M8 5 16 in 1 ACH550 01 221A 2 IP21 70 kg 154 lb ACH550 01 246A 4 IP21 70 kg 154 lb ACH550 01 24...

Page 428: ...el mounting kit option to mount the panel on a cabinet door to maintain the IP54 degree of protection The kit includes a 3 meter extension cable gasket mounting template and mounting screws The figure...

Page 429: ...ction The kit includes a 3 meter extension cable cap mounting template thread inserts and mounting screws The figure below shows how to mount the control panel with the cap Note IP66 panel extension k...

Page 430: ...protection The kit includes a 3 meter extension cable mounting template panel platform an interface board and two gaskets installed stainless steel compression bracket gaskets for the operator panel...

Page 431: ...426 Technical data ACH550 01 User s Manual Frame size R1 IP54 UL Type 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 432: ...Technical data 427 ACH550 01 User s Manual Frame size R2 IP54 UL Type 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 433: ...428 Technical data ACH550 01 User s Manual Frame size R3 IP54 UL Type 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 434: ...Technical data 429 ACH550 01 User s Manual Frame size R4 IP54 UL Type 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 435: ...430 Technical data ACH550 01 User s Manual Frame size R5 IP54 UL Type 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 436: ...Technical data 431 ACH550 01 User s Manual Frame size R6 IP54 UL Type 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 437: ...432 Technical data ACH550 01 User s Manual Type ACH550 01 290A 4 frame size R6 IP54 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 438: ...Technical data 433 ACH550 01 User s Manual Frame size R1 IP21 UL Type 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 439: ...434 Technical data ACH550 01 User s Manual Frame size R2 IP21 UL Type 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 440: ...Technical data 435 ACH550 01 User s Manual Frame size R3 IP21 UL Type 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 441: ...436 Technical data ACH550 01 User s Manual Frame size R4 IP21 UL Type 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 442: ...Technical data 437 ACH550 01 User s Manual Frame size R5 IP21 UL Type 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 443: ...438 Technical data ACH550 01 User s Manual Frame size R6 IP21 UL Type 1 302 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 444: ...01 User s Manual Types ACH550 01 221A 2 ACH550 01 246A 4 ACH550 01 248A 2 and ACH550 01 290A 4 frame size R6 IP21 UL Type 1 981 38 6 Artisan Technology Group Quality Instrumentation Guaranteed 888 88...

Page 445: ...tive dust allowed The ACH550 should be installed in clean air according to enclosure classification Cooling air must be clean free from corrosive materials and free from electrically conductive dust C...

Page 446: ...ly compatible and recyclable All metal parts can be recycled The plastic parts can either be recycled or burned under controlled circumstances according to local regulations Most recyclable parts are...

Page 447: ...ible for installing an emergency stop device a supply disconnecting device IEC EN60529 1989 A1 1999 A2 2013 Degrees of protection provided by enclosures IP code IEC 60664 1 2002 Insulation coordinatio...

Page 448: ...rd including specific test methods mandated by the Trans Tasman Electromagnetic Compatibility Scheme The Trans Tasman Electromagnetic Compatibility Scheme EMCS was introduced by the Australian Communi...

Page 449: ...r product or system within its locality First environment includes establishments connected to a low voltage network which supplies buildings used for domestic purposes Second environment includes est...

Page 450: ...4 The motor cable length does not exceed the allowed maximum length specified in section Motor cable length on page 411 for the frame size and switching frequency in use WARNING In a domestic environ...

Page 451: ...twork becomes connected to ground earth potential through the EMC filter capacitors which may cause danger or damage the drive Note It is not allowed to install a drive with the internal EMC filter co...

Page 452: ...al max PID parameters 285 actual min PID parameters 285 actual signals parameter group 178 ai loss alarm codes 382 fault codes 372 air flow 208 240 V drives 420 380 480 V drives 419 alarm codes 381 co...

Page 453: ...ump 106 condenser 104 cooling tower fan 102 dual setpoint PID 116 dual setpoint PID with constant speeds 118 e bypass 120 floating point 114 hand control 122 HVAC default 96 internal timer 110 interna...

Page 454: ...ation 418 C cable checking motor cable insulation 46 motor 46 supply cable insulation 46 cable terminals 408 cable control panel operator keypad 34 cables control 32 55 59 input power mains 47 50 56 4...

Page 455: ...t power mains 409 motor 410 constant speed see speed constant contact information 472 control connections 414 location 72 73 location data parameter 173 control board overtemperature fault code 376 ov...

Page 456: ...parameters 236 parameter group 236 select parameter 236 C Tick marking 443 current at fault history parameter 182 data parameter 172 max limit parameter 221 measurement fault code 374 D DC brake time...

Page 457: ...IP21 UL Type 1 436 frame size R4 IP54 UL Type 12 429 frame size R5 IP21 UL Type 1 437 frame size R5 IP54 UL Type 12 430 frame size R6 IP21 UL Type 1 438 frame size R6 IP21 UL Type 1 439 frame size R6...

Page 458: ...ers 144 config file fault code 375 connection 142 control 141 control profile parameter 145 298 CRC errors count parameter 145 299 drive control parameters 153 fault codes 162 375 OK messages count pa...

Page 459: ...saving parameter group 293 environment 22 error value inversion PID parameter 279 external commands selection parameters 153 184 control selection parameter 154 188 fault automatic reset parameter 252...

Page 460: ...r 152 295 fieldbus parameter refresh parameter 151 294 fieldbus parameters 151 294 fieldbus status parameter 151 295 fieldbus type parameter 150 294 protocol select parameter 150 327 protocol selectio...

Page 461: ...ult history parameter 182 max limit parameter 222 min limit parameter 222 switching parameter 240 fuses input power mains 401 208 240 V drives 403 380 480 V drives 402 G gain PID parameter 277 H hand...

Page 462: ...0 internal timer with constant speeds application macro 112 IO communication alarm code 382 IP code 22 IR compensation frequency parameter 239 parameters 239 voltage parameter 239 IT system EMC filter...

Page 463: ...h constant speeds 112 powered roof ventilator 112 pump alternation 108 return fan 100 supply fan 98 maintenance 369 battery 393 capacitors 392 heatsink 387 internal enclosure fan 391 intervals 386 mai...

Page 464: ...zero speed load 247 maintenance trigger parameter 242 nominal current parameter 169 nominal frequency parameter 169 nominal power parameter 170 nominal speed parameter 169 nominal voltage parameter 1...

Page 465: ...te 11 38 multimotor systems 225 240 398 412 MWh counter data parameter 175 drive power consumption counter parameter 243 drive power consumption trigger parameter 243 N noise smoothing parameter 241 N...

Page 466: ...ter 251 P package 11 panel display variables parameter group 257 see also control panel panel loss alarm code 383 fault code 373 parameter analogue input scale fault code 377 analogue output scale fau...

Page 467: ...ux motors parameter 310 reference step parameters 306 start delay parameter 324 start frequency parameters 307 PID 0 actual signal parameter 280 100 actual signal parameter 280 actual input select par...

Page 468: ...88 wake up deviation parameter 288 PNP 417 power data parameter 172 drive consumption counter parameter 243 drive MWh consumption trigger parameter 243 supply external 417 powered roof ventilator appl...

Page 469: ...l see AUTO mode replacement battery 393 capacitors 392 internal enclosure fan 391 intervals 386 main fan 387 reset automatic analogue input less than min parameter 252 delay time parameter 251 externa...

Page 470: ...gy parameter group 293 scalar control mode 169 screws mounting 422 s curve ramp parameter 229 second environment 444 sensor three wire sensor transmitter 124 two wire sensor transmitter 124 sensor typ...

Page 471: ...ard display mode see output mode standards 442 start aux order PFA parameter 326 aux motor PFA parameters 307 aux motor delay PFA parameter 309 day parameters 267 DC magnetising time parameter 226 del...

Page 472: ...rameter 238 function parameter 226 parameter group 225 time parameters 267 stopping drive 73 supervision parameter group 253 parameter high limit parameters 254 parameter low limit parameters 254 para...

Page 473: ...ect parameter 268 boost time parameter 268 parameter group 265 start day parameters 267 start time parameters 266 stop day parameters 267 stop time parameters 267 timer source parameters 269 timers en...

Page 474: ...PID parameter 280 unknown drive type fault 379 uploading parameters 81 user load curve parameter group 270 alarm code 385 fault code 376 frequency parameters 271 function parameter 270 mode parameter...

Page 475: ...01 User s Manual 470 Index power units with main switch 50 terminals 43 44 XYZ zero speed load fault parameter 247 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisan...

Page 476: ...w abb com drives and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives and select Document Library Manuals feedback for...

Page 477: ...www abb com drives www abb com drivespartners 3AFE68258537 Rev G EN 2014 07 03 Contact us Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 478: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...

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