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INSTRUCTION HANDBOOK

A-PLUS AUTOMATION s.r.l.

Via Selva, 23/25 - 47122 Forlì - Italy

Tel. +39-0543-481142 - Fax +39-0543-480770

[email protected] - www.a-plusautomation.com

T2xxx

Double Mitre Saw

Summary of Contents for T2 Series

Page 1: ...INSTRUCTION HANDBOOK A PLUS AUTOMATION s r l Via Selva 23 25 47122 Forl Italy Tel 39 0543 481142 Fax 39 0543 480770 info a plusautomation com www a plusautomation com T2xxx Double Mitre Saw...

Page 2: ...T2400 T2450 Double Mitre Saw Table of Contents 1 GENERAL INFORMATION 4 2 MACHINE DESCRIPTION 6 4 INSTALLATION 15 5 FUNCTIONING 30 6 MAINTENANCE 33 7 DIAGNOSTICS 35 8 SPARE PARTS 35 9 DEMOLITION 36 10...

Page 3: ...3 Double Mitre Saw T2300 T2350 T2400 T2450...

Page 4: ...ged to the Customer The warranty does not cover the damages caused by an inappropriate use of the machine or not corresponding to the instructions described in this handbook The warranty decays in cas...

Page 5: ...tings of the machinery said information does not interfere with the reading of the manual Keep this manual for the entire duration of its useful life in a well known and easy to access place available...

Page 6: ...kstroke at low air consumption The directions of blades movement and rotation are represented on the picture 2 1 A 2 2 MAIN COMPONENTS The main components constituting the machine are Main frame and w...

Page 7: ...und level per operator lower than 85 bB A even if used continuously For this survey has been considered the cut of hardwood type Ramin which can be used for manufacturing of picture frames The use of...

Page 8: ...2400 15 100 Profiles height Min Max T2300 10 60 T2350 10 80 T2400 10 100 Electric power supplying 400V 230V Suction holes 2 of 80 mm Total weight about 500 Kg 2 10 TOOLS Attention Blades must be confo...

Page 9: ...Instructions Handbook 2 11 2 OPTIONALS ACCESSORIES ON REQUEST The machine can be supplied with following optionals Mist Spray Cooling System to cut aluminum profiles 3rd working bench extension 1200...

Page 10: ...he ones provided for by current regulations on safety at work During the normal use or for any intervention keep the surrounding area in adequate condition especially the one accessing the controls in...

Page 11: ...moulding around blades working area it is impossible to eliminate the risks related with possible accidental contacts of operator hands with a m area The other risks related with manual working mode...

Page 12: ...eliminated Risk of being hit by splinters ejected outside of casing Risk of being hit by tool used for manual unlocking of the blades Risk of cutting because of accidental contact with blades in moti...

Page 13: ...Adhesive sign concerning electric supply ATTENTION Only technicians can open the panels and maneuvering and repairs Adhesive sign concerning the instructions observance Adhesive sign concerning power...

Page 14: ...viour about lubrication adhesive sign concerning identification of machine model Adhesive sign concerning anti accidental equipment glasses use Adhesive sign concerning right behaviour about loading r...

Page 15: ...ss Picture 4 1A machine s handling indications Machine s approx weight 380 Kg Any damage of the machine occurred because of its shipment or handling is not covered from warranty Repairs or replacement...

Page 16: ...properly consolidated in order to avoid possible sagging at machine s installation 4 4 ASSEMBLY The machine assembly is executed by the customer following the instructions listed here below Remove by...

Page 17: ...means of the provided screws Connect the suction holes 80mm with the suction system Picture 4 5 Assembly the working bench extensions C using the screws and the taper pins D supplied together with wo...

Page 18: ...pedal if provided and connect the pipes with the connectors following this order insert the red pipe into the red marked fitting insert the white pipe into the external connector not marked operator s...

Page 19: ...s in force in the Country at the moment of installation Data described on metal plate B see at par 3 9 Connect the machine to the electric network paying attention to the correct use of the ground wir...

Page 20: ...are the integrity of electric boards control panels electric cables wires and pipes Check the proper connection of external power sources Connect the pedal to the machine Because of the shipment both...

Page 21: ...the B knobs see picture 4 8 1 Lift or lower the guard according to the size of the moulding to be worked Tighten the knobs Once finished the working lower completely the frontal guard Picture 4 8 1 T...

Page 22: ...ng during the cut the machine is equipped with 4 vertical clamping cylinders 2 front vertical clamps 2 rear vertical clamps It is possible according with moulding shape to activate the front ones only...

Page 23: ...ver which is leaned the moulding to be cut showing the right gauging of the moulding length To get quicker and more accurate the mouldings length are supplied two stops Fixed stop A see picture 4 8 5...

Page 24: ...2300 T2350 T2400 T2450 Double Mitre Saw Picture 4 8 4 Shift the B stop until reaching the desired distance Tighten the C knobs once reached the desired spot C A Fixed stop B Retractable stop Gauging s...

Page 25: ...p two screws A 6 Turn the two screws B to adjust the vertical angle of the blade a To increase the angle tighten the screws max 1 8 turn b To reduce the angle slightly loosen the screws max 1 8 turn 7...

Page 26: ...and solely act on the blade on the left Use only new blades to carry out the settings The setting of the blades should only be carried out by specialised personnel who have been previously trained by...

Page 27: ...ange and the 2 M8 screws Draw out the blade Position the new blade Put the flange in its right spot and stop the blade rotation using a 27mm fork spanner picture 4 8 5 4 A Insert and tighten the two M...

Page 28: ...etched on its side The blades should be replaced ALWAYS in accordance with EN 847 1 For assembly and disassembly of the blades only use the wrenches of the equipment Never help of wrench extensions an...

Page 29: ...the 2 B push buttons to operate the cut by lowering the blades and keep them pressed until reaching the end of the stroke Picture 4 9 2 Release the buttons to lift up the blades group Press the red em...

Page 30: ...ow how operate in case of emergency where to find the individual protection means and how to use them properly The Maintenance Men Service Engineer in addition to the above mentioned characteristics m...

Page 31: ...n the figure 5 3 A using the fast clutch supplied or a fast clutch of a different type 2 Electric supplying of the machine Turn the Main Switch ref B of picture 5 2 A on position 1 Verify that the C e...

Page 32: ...the stop and repeat the above steps from 5 to 9 5 5 NORMAL STOP Operate as follows for causing a voluntary Stop Normal stop press the STOP button ref A Figure 5 2A It causes the stop of the motors In...

Page 33: ...ore and fasten properly all the protections and guards removed or opened The repair operations must be executed only by experienced and qualified personnel 6 4 CLEANING It is recommended to clean comp...

Page 34: ...a Monthly control of the presence of process waste cleaning and removing those which are stuck a Isolation of the machine for maintenance Columns protective casing a Monthly check presence of scraps...

Page 35: ...E For any information regarding Use Maintenance Installation etc the Producer remains at disposal of Customer requests The Customer has to formulate clearly the questions sending by fax a detailed des...

Page 36: ...discharged according with current Laws and norms of the Country where the machine is installed The substances produced during the working are Raw materials rejects scraps 9 2 DEMOLITION At the act of...

Page 37: ...37 Double Mitre Saw T2300 T2350 T2400 T2450 ATTACHMENT A MACHINE OVERALL DIMENSIONS...

Page 38: ...38 T2300 T2350 T2400 T2450 Double Mitre Saw ATTACHMENT B MECHANIC SCHEMATICS PRELIMINARY...

Page 39: ...39 Double Mitre Saw T2300 T2350 T2400 T2450...

Page 40: ...40 T2300 T2350 T2400 T2450 Double Mitre Saw...

Page 41: ...41 Double Mitre Saw T2300 T2350 T2400 T2450...

Page 42: ...42 T2300 T2350 T2400 T2450 Double Mitre Saw...

Page 43: ...in cylinder B Vertical clamp cylinder C Balance cylinder 1 Button 2 Button 3 Valve 4 Valve AND 5 Valve 6 Valve 7 Air pressure regulator 8 Air pressure regulator 9 Pressure switch 10 Air filter lubrifi...

Page 44: ...44 T2300 T2350 T2400 T2450 Double Mitre Saw ATTACHMENT D ELECTRIC SCHEMATICS...

Page 45: ...45 Double Mitre Saw T2300 T2350 T2400 T2450 ATTACHMENT E PLATES DISLOCATION PRELIMINARY...

Page 46: ...ma Funzione Troncatrice Manuale per Taglio a V Modello 445 Tipo T2xxx Matricola 445 17 xxx Anno di costruzione 2017 risulta in conformit a tutte le diposizioni pertinenti previste dalle seguenti diret...

Page 47: ...Mitre Saw Funzione Pneumatic manual miter saw for V cutting Model 445 Type T2xxx Serial Number 445 17 xxx Year of manufacture 2017 conforms with all provision applicable under the following EU Directi...

Page 48: ...48 T2300 T2350 T2400 T2450 Double Mitre Saw...

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