6-COOLING SYSTEM COMPONENT
39
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1251100-066093 M12×1.5×15 oil drain bolt (color zinc)
30±3N.m
2
1244100-033000 combined sealing gasket12×φ20×2
3
1050868-010000 ZT1P58MJ coarse filter cover (iron gray)
32±1.5N.m
4
1051468-003000 34.5×3.5 acrylate adhesive O
－
ring
5
1050868-003000 Φ25.8×34.2×1.8 coarse filter spring
6
1050868-004000 Outer diameter φ22×21 hat
－
shaped coarse filter
7
1251300-054000 M20×1.5 fuel filler cap
8
1251300-056093 M6 cap nut(12 grade / environmental color)
10±1.5N.m
9
ZT158MJ oil filter cover
1
10
1051456-004000 Φ49×φ2.5 nitrile rubber O
－
ring
1
after-sales
11
1050868-002000 Φ18.5×13×1.6 fine filter spring
1
12
4131200-002000
ZT
152QMI
fine filter seal assembly(
carton
packaging)
1
【
1
】
13
1051466-016000 ZT152QMI oil fine filter seal
1
after-sales
CAUTION:
●
Wasted engine oil should be collected and hand over to qualified facilities for further treatment. Do not
pour the oil anywhere and avoid pollution of environment and water source.
●
Disassembling the cooling system while the motorcycle is hot is prohibited. Wait until the engine and
muffler cool down thoroughly for the manipulation.
●
Engine oil filter can not be turned over when assembling.Ensure every component is well assembled.
Fig.1 COOLING SYSTEM
COMPONENT
Change the oil and the oil filter
PROCEDURE:
●
Change engine oil filter
Park the motorcycle with side stand on flat ground.Place holder to collect wasted engine oil under the oil drain
bolt.
Using 14# ratchet wrench remove the oil drain bolt
⑴
and the combined sealing gasket
⑵
,Unscrew the
oil filler nut
⑺
on the right side to speed up the oil outflow.
Using 24# ratchet wrench remove the coarse filter cover component,take off the spring
⑸
,and the
strainer
⑹
.Take off the O-ring
⑷
from the coarse filter cover
⑶
.
Use a clean non-woven cloth to wipe off the oil stains on the surface of the coarse filter and the joint surface.
Be sure that the surface of oil draining bolt and sealing gasket are not scratched and has no inpurity before
reassembling. After correctly assembling all the parts above except the oiler nut, proceed to the next step.
●
Change engine oil filter
Place holder to collect wasted engine oil under right crankcase cover.Using 10# sleeve remove nuts
⑻，
take off
the oil filter cover component
、
fine spring
⑾、
oil filter
⑿
and filter seal
⒀。
Take off the O-ring
⑽
from the oil
filter cover
⑼
.Wipe off the grease with a clean non-woven cloth and replace with a new fine filter sealing
assembly (including fine filter, O-ring and sealing ring), and restore all parts.
●
Change engine oil
Add from opening on right crankcase of engine 1.0L(1.05L if oil filter is changed) new engine oil of SAE 5W-
40/10W-50/10W-40 with API SN degree or higher.Then reassemble the fuel filler cap
⑺
. Start the engine and
test it under different rotation speed for 2 minuts. Check if the engine oil leaks.Run the engine at idling speed for
5 minuts than shut down the engine for 3 minuts. Check the engine oil level gauge.
