Zlin Aviation
Section 1
Maintenance Manual Aircraft Maintenance Manual
Issued: 01/02/2006
QAP-AMM-Rev02
Date of latest Revision: 23/01/2013
Page Number: 1-40
1.3 Structures
1.3.1 Fuselage
The Fuselage consists of a true space framed designed structure made up of TIG welded 4130
aeronautical steel tubing. All welds are visually inspected and further checked with the aid of
penetrant liquids. The fuselage is then treated for anti corrosion with specific primers. As an option
tubes may be further protected against corrosion with an oil-based internal coating (it is a factory
option, not mandatory, offered to customer when the order is placed). Access to the cockpit is done
via a single door on the right side of the fuselage that opens upward (or optionally via two doors,
one on each side). The cockpit provides ample space for the pilots. Good visibility and ergonomic
seats and controls make flying comfortable and safe even over long distances. Type approved 4
point seat belts increase the overall sensation of safety provided by the Savage. The fuselage is
covered with a 3.6oz Dacron fabric which is UV treated and finished with polyurethane paint.
Windshield and windows are made of Lexan F 5006. (Wash only with water!)
The Savage features a complete set of dual controls except for the flap and trim controls. There is
an ample storage compartment behind the passenger seat.
On the fuselage right side there is a large removable panel giving inspection access to the battery
box and the complete tail internal structure. There is a removable panel giving access to tail control
cables, pulleys, and the push rod connecting the control stick to the elevator. It is located in the rear
bottom of the fuselage, near the tailwheel section. Under the horizontal right tail surface there is a
small removable panel giving access to the tail leaf spring locking pin
NOTE:
no major repair or alteration, as outlined in ASTM 2483, are authorised at this time. For
eventually obtaining engineering approval for any major repair or alteration, contact Zlin Aviation.
