XpressFill XF2500 Скачать руководство пользователя | Manualshive

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Know Your Filler

1. Fill indicator light

2. Fill sequence start / stop switch

3. Quick pressure release switch

4. Interior bottle pressure gauge

5. Interior bottle pressure adjustment knob

6. Bottle foot rest

7. Upper spout / product filling

8. Lower spout / pressurizing, venting & level sensing

9. Bottle neck filling stopper

10. Pneumatic ram

265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | [email protected]

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| XpressFill Systems LLC

The below diagram highlights the important features on your filler, which will be referenced throughout this manual.
Being familiar with each of these and their functions will make your filling experience easier.

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Содержание XF2500

Страница 1: ...XpressFill XF2500 ...

Страница 2: ......

Страница 3: ...or death Do not use the machine in any way not covered in this manual or for any purpose other than those explained in the following pages Severe product damage and or injury could result from the use of unqualified Service Technicians or non original replacement parts All repairs must be performed by a qualified Service Technician or with the approval from an XpressFill Technician Only original f...

Страница 4: ...Safety Warnings ...

Страница 5: ...pressFill Product Guarantee We guarantee our products to be free of defects in materials and workmanship The filler will be repaired or replaced if upon inspection at the factory the filler is found to be defective in materials or workmanship This guarantee does not apply to damage resulting from normal wear and tear accident abuse negligence or shipping The guarantee may be rendered invalid if th...

Страница 6: ... spout pressurizing venting level sensing 9 Bottle neck filling stopper 10 Pneumatic ram 265 Prado Road Suite 1 San Luis Obispo CA 93401 805 541 0100 xpressfill com sales xpressfill com 6 XpressFill Systems LLC The below diagram highlights the important features on your filler which will be referenced throughout this manual Being familiar with each of these and their functions will make your filli...

Страница 7: ...he knob counterclockwise will lower the pressure while turning it clockwise will increase the pressure This will typically only need to be adjusted when starting a new filling session and during cleaning 6 Bottle Foot Rest These feet will hold your bottle securely in place once the fill sequence is started 7 Larger Spout This spout is used for the gas flush and filling sequences of the bottle 8 Sm...

Страница 8: ... Prado Road Suite 1 San Luis Obispo CA 93401 805 541 0100 xpressfill com sales xpressfill com 8 XpressFill Systems LLC 3 Setting Up Your Filler and Filling Your First Bottle Connect the air CO2 and inlet from the keg hosing to their respective attachment points shown in Figure 1 Note Some air CO2 and liquid will come out of the vent in operation The output labeled Vent should be connected to a con...

Страница 9: ...hat varying temperatures and product properties will mean that adjusting the pressures will be necessary for your product You are encouraged to adjust these pressures carefully until you find a combination that works for your product and bottling environment Pressure Recommendations Air 30 psi recommended CO2 30 psi recommended Tip Please see page 11 for Adjusting Pressures to set pressures outsid...

Страница 10: ...their down or off position This includes all Fill Switches and all Pressure Release Switches 5 Plug the hose from your liquid container into the port marked Inlet on the left side of the machine using one of the provided 3 8 barbed fittings See Adjusting Pressures on page 11 6 Plug one end of the provided 4 x 1 4 hose into the port marked Vent on the left side of the machine and place the other en...

Страница 11: ...your next bottle on the filler turn off the Pressure Release Switch DOWN Congratulations you have now filled your first bottle using the XF2500 Counter Pressure Filling System Note You can use the silicone surgical tubing included to fill from the bottom of the bottle or even halfway to the bottom Adjusting Pressures Should your filler pressure need to be adjusted follow the steps listed below Adj...

Страница 12: ...e will increase the bottle pressure and reduce foaming The higher the bottle pressure and lower the temperature the more CO2 will stay in solution 265 Prado Road Suite 1 San Luis Obispo CA 93401 805 541 0100 xpressfill com sales xpressfill com 12 XpressFill Systems LLC 5 Troubleshooting Premature Shut Off The XF2500 is a Level Fill Machine meaning when liquid touches a spout and probe it will auto...

Страница 13: ...inutes in order to do its cleaning job Follow the cleaning with a sanitizer For sanitizing we recommend Saniclean from the same manufacturer Saniclean has low foaming characteristics is highly effective and completely food grade if diluted correctly per the manufacturer s instructions Use the sanitizer with about 3 gallons of water and follow the steps according to the manufacturer s instructions ...

Страница 14: ... again all the way up This runs the purge cycle again and allows the CO2 flow path to be cleaned as well Repeat step 6 7 a few times 8 When satisfied with the cleaning process put the Fill Flush switch back to Fill mode DOWN 9 Turn off the Fill Switch completely DOWN This will allow you to remove the bottle and empty it of the remaining cleaning solution Also turn off the Pressure Release Switch D...

Страница 15: ...lockwise to close valve about half way approximately ten turns 7 Turn on the Pressure Release Switch for maximum ventilation through the flow path 8 When you are satisfied with the results turn off both the Fill Switches and Pressure Release Switches down and then you can remove the bottles 9 Turn off the air gas supply and remove all the hoses 10 Turn off the filler Note Instead of using CO2 you ...

Страница 16: ...nect type connectors which are standard in the beverage industry Installation simply requires pushing a hose into the fitting and pulling lightly to check that the connection is secure Removal requires using the collet release tool to firmly push the collet and remove the tube A tool is included with the filler and can be found inside the filler Push collet in with tool to remove hosing Collet ...

Страница 17: ...m The exposed fuse in the clip is the active fuse The fuse stored in the box holder is the spare Each spout has two delay timers and easily accessible with the filler tipped forward to lay on the spouts and foot brackets Both timers are activated when the spout is put in Fill Mode The small blue dial is the time adjustment from 1 second to 10 seconds The top timer controls the lift of the foot lif...

Страница 18: ...s not matter which wire goes back into which terminal Loosen the hex nut at the top of the coil assembly Unscrew the base from the coil assembly Use a screwdriver as needed Remove the center shaft Note and keep track of the flat O ring A pair of pliers may be needed to grip the metal shaft to crack open for unscrewing the shaft Now clean out all openings inside and outside of the solenoid valve re...

Страница 19: ...il assembly Remove the coil assembly off the center shaft Unscrew the shaft from the stainless steel base It is not necessary to unscrew the tubing adaptors from the stainless steel base Now rinse out all the openings inside and outside of the solenoid valve removing any particulates and stickiness that may have accumulated Reassemble and replace in the filler Stainless steel valve body is marked ...

Страница 20: ...essfill com 20 XpressFill Systems LLC Accessory Kit Part Number Key 300042 1 4 ID Polyethylene hosing 300081 3 8 Hose barb connector 300083 3 8 x3 8 x1 4 Reducing tee 300084 3 8 x1 4 Reducing elbow 300090 3 16 ID Surgical tubing 300091 3 8 Union connector 900003 1 4 Hose barb connector ...

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