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© 2023 by XOLTA

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of 80 temperature sensors per battery rack. This number of temperature sensors allows for quick detection of 

 

 

   

local temperature gradients and thus ensures system safety and equal cell performance during the system 

 

 

   

lifetime. Temperature sensors are also located on all battery safety-related PCBs.

 

   

The thermal performance of the XOLTA Outdoor BESS is also monitored by the site controller and allows for 

 

 

   

power/current de-rating whenever the cell temperature or the ambient temperature is outside a strictly 

 

 

   

determined range. The site controller also allows for converter error handling and automatic connection/

 

 

   

disconnection of battery racks.

 

   

The XOLTA Outdoor BESS is also built with a special closed metal housing designed to prevent fire propagation 

 

 

   

between battery modules in the extremely unlikely event of battery thermal runaway. The cabinet is made 

 

 

   

of vandal-resistant steel.

 

   

The XOLTA Outdoor BESS constantly monitors the isolation resistance between the high voltage battery 

 

 

   

terminals and the ground. Isolation fault protection allows for detecting safety issues with battery systems 

 

 

   

(e.g. due to leaking battery cell, failure in cable insulation). 

 

   

Finally, every XOLTA Outdoor BESS can be equipped with an external emergency stop button which disconnects 

 

 

   

the battery racks from the grid. The emergency stop button should be installed by an electrician when 

 

 

   

connecting the BESS to the grid

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3.3.2  Internal electrical protection schematics of the XOLTA Outdoor BESS 

 

   

Figure 3.3 illustrates the protection scheme used inside the XOLTA Outdoor BESS. The protection 

 

 

   

schematics include the following main components:  

 

   

•  one fast DC fuse located in each battery pack

 

   

•  two fast DC fuses located in the BPU

 

   

•  two DC contactors controlled by the n-BMS (2 contactors per BPU); the state of the contactors is 

 

 

   

  monitored by nBMS

 

   

•  one 10A AC fuse for protection of the BPU power supply

 

All metallic parts of the battery rack, battery packs and BPU are grounded. In addition, all battery converters 

 

 

(PCS) provided as a part of the XOLTA Outdoor BESS are grounded and protected (overcurrent, overvoltage, 

 

 

overtemperature protection) to ensure safe operation of the PCS.

Figure 3.3:

  

Illustration of 

electrical protection 

schematics used

for the XOLTA 

Outdoor BESS

RACK n

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RACK 1

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Содержание BAT-80

Страница 1: ...Advanced multipurpose energy storage system BAT 80 USER MANUAL XOLTA OUTDOOR BATTERY ENERGY STORAGE SYSTEM 2022 by XOLTA...

Страница 2: ...ttery system 15 3 5 Key specifications 15 4 Receiving and installing the system 4 1 Delivery inspection 17 4 2 Site requirements 17 4 3 Installing a XOLTA BAT 80 Outdoor BESS 17 4 3 1 Physical install...

Страница 3: ...d device registration 32 5 5 1 Get XOLTA App on Desktop 33 5 5 2 Get XOLTA App on Android device 33 5 5 3 Get XOLTA App on iOS device 33 5 5 4 Main view Home 34 5 5 5 Data view 35 5 5 6 Economics view...

Страница 4: ...Figure 4 8 Diagram of the fuse and switch cabinet installation of BAT 80 60 22 Figure 4 9 Diagram of the fuse and switch cabinet installation of BAT 80 25 23 Figure 4 10 Diagram of the fuse and switc...

Страница 5: ...2023 by XOLTA...

Страница 6: ...TY INFORMATION AND LEGAL TERMS 2 1 Important safety instructions The XOLTA Outdoor BESS installation and servicing should only be performed by XOLTA certified installers As a consequence XOLTA accepts...

Страница 7: ...this manual An unpleasant smell can indicate electrolyte leakage from the battery cell s In this case switch off the system and contact your XOLTA system supplier immediately Ventilate the room if pos...

Страница 8: ...fumes such as carbon dioxide carbon monoxide and hydrocarbons are emitted during battery fires ACTION Disconnect the power from the battery system if possible without getting too close to the battery...

Страница 9: ...endations and or procedures described in this manual Furthermore we assume no responsibility for any infringements of rights of third parties which may result from the use of this manual The system is...

Страница 10: ...rarily to vibrations that even insignificantly exceed the usual extent of vibrations caused by transport and installation The product covered has been improperly altered or otherwise tampered with by...

Страница 11: ...elligent multirack battery management provides resiliency to single or multiple rack failure The multirack battery system can continue to operate with limited power in case of single or multiple batte...

Страница 12: ...critical components within their safe operating temperature range in various climate regions PERIPHERALS Possibility of integrating external energy meters and other peripherals 3 2 Hardware descriptio...

Страница 13: ...ay be terminated by addition of external jumpers as indicated in Figure 3 2 depending on the specific installation requirements The SPI port is used for communication between the n BMS Main Control Un...

Страница 14: ...ing battery cell failure in cable insulation Finally everyXOLTAOutdoorBESScanbeequippedwithanexternalemergencystopbuttonwhichdisconnects the battery racks from the grid The emergency stop button shoul...

Страница 15: ...tem efficiency 96 6 Ambient operating temperature 25 C to 35 C Forced air cooling via heat exchanger Cooling active optional Ambient operating temperature 25 C to 45 C Cooled by air conditioner Parall...

Страница 16: ...net Coated vandal resilient steel enclosure Dimensions D800mm x W845mm x H2180mm Weight 950 kg per rack STANDARDS AND COMPLIANCE CE Safety health and environment Battery system UN38 3 classification f...

Страница 17: ...erve data sheet specifications The system should not be immersed in water or exposed to high temperatures flames or physical force No object should be placed on the top of the cabinet or within 0 5m o...

Страница 18: ...llustration of pre mounted base for XOLTA BAT 80 Outdoor BESS All XOLTA Outdoor BESS racks must be placed vertically and safely secured to the rack base and the underlying foundation The rack base can...

Страница 19: ...meters are connected within the same subnet and with fixed IP address allocation static or via reserved IP in the router 4 3 4 Installation with and without renewables The block schematics in Figure...

Страница 20: ...ng monitoring relay is non compliant a 24V signal is no longer provided to the inverter which is then disabled 4 3 6 Connnecting the battery system The main power cables enter through the base of the...

Страница 21: ...Max 2 5mm2 Max 35mm2 Conductor cross section BAT 80 50 60 Max 2 5mm2 Max 2 5mm2 Max 2 5mm2 Max 16mm2 TERMINAL TERMINAL5 TERMINAL6 TERMINAL7 TERMINAL8 Function Inverter power L1 Inverter power L2 Inver...

Страница 22: ...LTA Rack Terminal 1 PE L3 L2 L1 N XOLTA Rack Terminal 3 N XOLTA Rack Terminal 2 L XOLTA Rack Terminal 4 PE FUSE 63A FUSE 63A FUSE 63A FUSE 10A FUSE 10A 3 x CTs 3 x CTs 3 x V N 3 x V N Other Installati...

Страница 23: ...tion C D W V U N PE Main Utility Meter A B Battery Inverter Battery Protection Unit BPU XOLTA Grid Meter Ethernet Switch Ethernet Cable Ethernet Cable Ethernet Cable PV XOLTA PV Meter XOLTA BESS ELECT...

Страница 24: ...1 Continuously monitoring Communications link Monitor that the unit is operating within cell voltage range Monitor cell temperatures Monitor site ambient temperatures Monitor current sensors 4 5 1 2...

Страница 25: ...r simple disassembly of any part 4 6 1 Preparing the BAT 80 for decommissioning Discharge BAT 80 to SoC 0 Make sure that the BAT 80 Outdoor BESS is electrically fully disconnected at the main switch b...

Страница 26: ...ting without interruptions as illustrated in Figure 5 1 Figure 5 1 Example of how multi rack solution functions Example of how multi rack solution functions a The total delivered power P X is distribu...

Страница 27: ...nergy during the day and releases it when user consumption exceeds the production from renewable energy as shown in Figure 5 3 In this maximizing solar self consumption mode the battery will charge wh...

Страница 28: ...nergy bills compared to the maximizing solar self consumption mode based on the differences between the high and low prices of the day The XOLTA system also takes the weather forecast and historical l...

Страница 29: ...Positive and negative Q setpoints stand for BESS producing inductive and capacitive reactive power A detailed XOLTA cloud API instruction can be provided on request 5 2 3 Grid support Grid support in...

Страница 30: ...N active ERROR Transitions from one state to the other occur through intermediate sequential procedures The SC state diagram can be found in Figure 5 8 5 3 1 Site controller states 5 3 1 1 Sleep state...

Страница 31: ...to the state it was in when the error was diagnosed and carry on the task it was previously executing 5 3 2 Transitional Sequences 5 3 2 1 Initialization Accessible from POR Power on Reset or from th...

Страница 32: ...ical trending of telemetry 5 Historical economics data The XOLTA App can be accessed at https app xolta com starting with a login page For the best experience we recommend using the Google Chrome brow...

Страница 33: ...ss bar Tap on the menu item Add to home screen in the address bar This will create a shortcut to the application to the home screen with a white circled icon see left margin 5 5 3 Get XOLTA App on iOS...

Страница 34: ...le device The main purpose of the Home view is to provide an overview of the battery performance in relation to the energy production and consumption at the installation site Consumption is calculated...

Страница 35: ...peration mode indicates the algorithm that the controller is currently using See section 5 3 for more details on the state machine The Control status indicates which control strategy is currently in u...

Страница 36: ...stimated absolute values for monetary and CO2 savings are shown at the top of the screen The CO2 emissions are based on a value of 150g kWh 5 5 7 Policies view The policies are high level control stra...

Страница 37: ...ay with a probability of low or no solar production the sky see left margin symbol is shown 5 5 8 Policies view User access control for the BESS system is controlled in this view Any user that has acc...

Страница 38: ...ovided in the corresponding Modbus MAP The battery rack needs to be configured with a static IP address or to use a reserved IP address via its MAC address When not using Modbus TCP the battery rack i...

Страница 39: ...2023 by XOLTA 39...

Страница 40: ...www xolta com XOLTA A S Mileparken 1 2740 Skovlunde Denmark 001341 UK 10 2023 v2 40...

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