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MAINTENANCE

FLX3  980087  04/01/03

4-9

DUMPING HOPPER

The removable hopper is located behind the rear
scrub brush.  If the hopper becomes full, it will not
accept any more debris.  Remove the hopper by
sliding it out from the operator’s side of the machine.
The hopper can then be dumped from the top or the
left side door can be removed to dump debris from
the end.  The side door is also convenient for
flushing the hopper clean with running water.

BELT REPLACEMENT

1. 

Remove scrub brushes.

2. 

Remove four bolts securing broom drive seal
and retainer.

3. 

Slacken belt tension by means of jack bolt under
motor.

4. 

The drive hub may be unscrewed from the
inside.  Flats are provided on interior drive pulley
axle to facilitate removal.

5. 

Place belt on motor pulley then pull down into
scrub head.

6. 

Insert drive hub from inside of scrub head and
through lower loop of belt.

7. 

Screw axle into side of scrub head.

8. 

Re-tension belt to deflect 1/8” at center of span
when a pressure of 4 pounds is applied.

9. 

Install broom drive seal and retainer.

10. 

Install scrub brushes.

SCRUB DECK ADJUSTMENT

Scrub deck adjustment consists of two types of
adjustments.  The first is to insure the individual
brushes make the same width pattern end to end.
Any tapered brush pattern should be adjusted out.
The second is to make the pattern of equal width
between front and rear brushes. Unequal patterns
are caused by the scrub deck not being parallel to
the floor.  Proper adjustment is obtained when the
contact patterns of the brushed on the floor show
two 1” rectangles the width of the brushed.  The
rectangles should be parallel to each other.

TESTING, ADJUSTMENT OF INDIVIDUAL
BRUSHES

1. 

Move the machine to an unfinished area of floor
to avoid marking finish.

2. 

With water valve off, lock brakes, and lower
scrub head to floor.  Allow brushes to run until
automatic shut off occurs.  It may be necessary
to repeat this step in the same location until a
good mark can be seen on the floor. This can be
accomplished by touching lightly the directional
pedal to restart the scrub deck without moving
the machine.

3. 

Raise the scrub deck and note the brush
patterns on the floor.  There should be two
rectangles with parallel sides.  If the pattern is
tapered, proceed as follows.

ADJUSTMENT OF INDIVIDUAL
BRUSHES

The brush pattern is adjusted front he idler side only.
The idler shaft is locked into position by means of an
allen head screw on the idler door.  The shaft is
secured in an eccentric position.  With the screw
loose the shaft may be rotated by means of the flats
machined on the interior side of the shaft to achieve
different heights.

1. 

Determine if idler is to be moved up or down to
balance the pattern.

2. 

Remove idler door on brush to be balanced.

3. 

Measure distance of axle from top of door and
record.

4. 

Loosen allen head screw from outside door.

5. 

Rotate shaft to new position.  Hold shaft in
position.

6. 

Tighten allen head screw.

7. 

Install door on machine.

8. 

Re-start and readjust as necessary.

LEVELING THE SCRUB HEAD

Leveling the cylindrical head is accomplished by a
single bolt and lock nuts located in the adjustment
channel at rear, center of the scrub deck.  To
increase pattern width on rear brush, loosen lock
nuts on socket head cap screw and adjust screw
cap down.  To increase pattern width on front brush,
adjust screw up.  After adjustment, be sure to tighten
lock nuts.

Содержание Flex 3 FLX3

Страница 1: ...FLXSP3 FLXSP3T Read these instructions before using the machine MODELS FLX3 FLX3T Operating Instructions 980087 07 19 03 D SCRUBBER IPX4...

Страница 2: ...reach The squeegee design location and steering geometry allows the operator to make tight turns while recovering full width of the scrub path Controls are logically designed for easy touch button op...

Страница 3: ...Drive Wheel Chain 4 10 Brakes 4 11 Tires and Wheels 4 11 Vacuum Motors 4 12 Brush Motors 4 13 Towing or Pushing 4 15 Machine Jacking 4 16 Machine Storage 4 16 Service Schedule 4 17 Machine Troublesho...

Страница 4: ...rive Chain Drive Wheel Chain Brakes Tires and Wheels Vacuum Motors Brush Motors Towing and Pushing Machine Storage Service Schedule Troubleshooting The PARTS LIST section contains assembled parts illu...

Страница 5: ...cial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid co...

Страница 6: ...information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE M...

Страница 7: ...the labels become illegible promptly replace them SAFETY DECAL 80814 SAFETY DECAL 81505 SAFETY DECAL 82447 LOCATED ON FRAME NEXT TO 82448 DECAL SUPPORT WARNING 82448 LOCATED ON FRAME NEXT TO VACUUM IN...

Страница 8: ...yl 800 rpm Tires 4 x 16 in 40 64 cm foam filled black knobby standard Maximum speed 6 2 mile hour 10k hr Coverage 49 300 sq ft hr 4 590 sq m hr at 3 5 mph 5 6k hr with 2 in 5 cm overlap Frame construc...

Страница 9: ...in 113 cm Length with disk head 95 2 in 241 8 cm Length with cylindrical head 95 8 in 243 3 cm Width with standard squeegee 48 7 in 123 7 cm Width with tight squeegee 43 0 in 109 2 cm Width w o squee...

Страница 10: ...ylindrical scrub head is designed to eliminate debris that may be caught in the squeegee while scrubbing Water is applied to the first scrubbing brush turning in a clockwise rotation when viewed from...

Страница 11: ...t Bumper 3 Electrical Cover 4 Solution Tank 5 Solution Tank Cover 6 Recovery Tank 7 Recovery Tank Cover 8 Recovery Tank Drain Hose 9 Recovery Tank Drain Cap 10 Scrub Head 11 Solution Tank Drain Hose 1...

Страница 12: ...mation Screen 2 Hour Meter Fault Codes and Special Icons Battery Meter 8 Recycle Switch Optional 9 Recycle Indicator Light Optional 10 Headlight Switch Optional 11 Brake Pedal 12 Parking Brake Knob 13...

Страница 13: ...CONTROLS FLX3 980087 04 01 03 3 6 18 11 12 17 16 13 15...

Страница 14: ...d returns scrub deck and squeegee to raised position if necessary The controller will not respond to other commands until this routine is complete To turn the machine power off rotate key counterclock...

Страница 15: ...l rise and the brush pressure indicator will display error code 9000 To stop scrubbing press the one touch switch The brush drive motors will turn off the scrub deck will raise the solution flow will...

Страница 16: ...w to the scrub deck without resetting each time the scrubbing operation is interrupted If recycling option is installed this switch controls the amount of solution flow to the scrub deck by controllin...

Страница 17: ...time spent propelling the machine and gives true traction motor time Brush Run Time Records the time spent with the brushes running and gives true brush motor time Key ON Hours Records the entire time...

Страница 18: ...after 60 seconds and the vacuum motor will turn off 10 seconds later The battery meter can be viewed at the left side of either information screen 1 or information screen 2 The level of battery charge...

Страница 19: ...is an adequate amount of water in recovery tank before starting recycle pump and turn off recycle pump when water level reaches filter To stop the solution recycle pump press the switch The pump will...

Страница 20: ...aving or servicing machine stop on level surface set parking brake turn off machine and remove key 13 DIRECTIONAL CONTROL PEDAL AND SPEED REDUCTION FEATURE This pedal controls the direction of travel...

Страница 21: ...e right side of the steering wheel To engage the tilt adjustment pull up on the lever and adjust the steering column to desired position Release lever and allow it to lock into desired position 17 SQU...

Страница 22: ...on the brake pedal or with the parking brake on The directional pedal must be in the neutral position to avoid unintentional movement NOTE The Operator must be in position on the seat to activate mac...

Страница 23: ...of machine begins Overlap the brush path and avoid transporting over previously cleaned areas TO BEGIN SCRUBBING When operating the machine around people pay close attention for unexpected movement Us...

Страница 24: ...will stop all motors and actuators When the key is turned back on the system will automatically return scrub deck and squeegee to raised position DOUBLE SCRUB Floors which are heavily soiled or have...

Страница 25: ...ur 6 Large debris or compacted dirt may be removed by clean out cap located at rear lower center of recovery tank Regular flushing of recovery tank should make this step unusual 7 Replace plug and sec...

Страница 26: ...03 4 1 1 Batteries 2 Squeegee Assembly 3 Scrub Head Disk Shown 4 Drive Chains 5 Brakes 6 Tires and Wheels 7 Solution Strainers 8 Float Switch 9 Vacuum Motors 10 Brush Motors 11 Fuse 12 Circuit Breake...

Страница 27: ...fill Keep plugs firmly in place at all times When servicing machine avoid contact with acid Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open wh...

Страница 28: ...he level to the indicator ring If water level is too high before charging normal expansion of the electrolytes may cause and overflow resulting in loss of battery acid balance and damage to the machin...

Страница 29: ...rom the machine 6 Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries 7 Disconnect main positive lead and secure cable terminal away...

Страница 30: ...chine and set the parking brake Do not allow the machine to roll back FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 3 Determine the differences i...

Страница 31: ...nd pull open latch on rear of squeegee tool 3 Remove blade retainer straps from squeegee tool 4 Remove squeegee blade from locating pins on squeegee tool and rotate to new position or replace as requi...

Страница 32: ...ighly polished or burnished floors Red Pads Buffing are used for light duty scrubbing When used with a mild detergent they will provide surface cleaning without removing the finish Blue Pads Scrubbing...

Страница 33: ...shes should be replaced as a set when bristle length wears to height of yellow PerformAlertTM bristles SCRUB BRUSH REMOVAL The scrub brushes are removed from the side of the machine The front is remov...

Страница 34: ...angles should be parallel to each other TESTING ADJUSTMENT OF INDIVIDUAL BRUSHES 1 Move the machine to an unfinished area of floor to avoid marking finish 2 With water valve off lock brakes and lower...

Страница 35: ...er to increase chain tension Screw the nut to the rear of frame away from the motor to decrease chain tension On the slack side chain should deflect between 1 2 and 3 4 measured midway between the cen...

Страница 36: ...should be in same position relative to each other 6 Lower machine and reinstall batteries 6 TIRES AND WHEELS Inspect tires for proper inflation cuts and abrasions Tires should be inflated to 60 psi 4...

Страница 37: ...at quick disconnect Reverse steps to install VACUUM MOTOR CARBON BRUSH REPLACEMENT Note Place stop in groove Important These brushes wear quicker as the length shortens due to increased heat Spring i...

Страница 38: ...motor NOTE Motors contain two wave washers in cap Do not lose these 3 Release brush from spring tension Remove screw connecting brush wire lead to brush holder Clean brush holder to insure free moveme...

Страница 39: ...compartment under the seat 12 CIRCUIT BREAKERS Interrupt the flow of power in the event of an electrical overload When a circuit breaker is tripped reset it by pressing the exposed button If a circuit...

Страница 40: ...and strength The combined strength of all tie downs must be strong enough to lift two times the weight of the machine Tie downs must be positioned to prevent the machine from moving forward backward o...

Страница 41: ...ck machine with jack stands when raised 5 When machine is raised use jack stands at the designated jack locations FOR SAFETY Block machine at designated jack locations with jack stands when raised 6 S...

Страница 42: ...pads and check wear Clean squeegee blades and check wear Clean out recovery tank and vacuum filter Clean and inspect float shutoff Clean outside of tanks check for damage Store with covers off tanks...

Страница 43: ...ance Little or no propel Loose seat switch connection or faulty seat switch Check connections and switch continuity Faulty throttle Check throttle Forward speed only Reverse speed only Faulty throttle...

Страница 44: ...w setting Solution strainers plugged Clean solution strainers Solution system plumbing obstructed Clear obstruction from plumbing Solution solenoid valve obstructed or stuck Clean or replace valve Ven...

Страница 45: ...communications timeout Wiring fault on 6 way serial link between controller and display 7501 LCD module settings corrupt Disconnect batteries and wait 1 minute before re applying power All 760_ Codes...

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