Apeks THE FORCE 20Lx20LDP Скачать руководство пользователя страница 1

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Updated 04/22/2019

©Apeks, LLC 2019

THE

FORCE™

5000

PSI

DUAL

PHASE

OTANICAL

XTRACTION

YSTEM

WNER

’

PERATION

ANUAL

WARNING

FAILURE TO FOLLOW THE SET UP AND OPERATION PROCEDURE

PROVIDED WITHIN THIS MANUAL MAY VOID THE EXTRACTION

SYSTEM’S WARRANTY

Apeks Supercritical

150 Commerce Blvd.

Johnstown OH 43031

740-809-1160, option 2

[email protected]

www.apekssupercritical.com

Scan this QR code to get the most

recent version of this manual!

Содержание THE FORCE 20Lx20LDP

Страница 1: ...G FAILURE TO FOLLOW THE SET UP AND OPERATION PROCEDURE PROVIDED WITHIN THIS MANUAL MAY VOID THE EXTRACTION SYSTEM S WARRANTY Apeks Supercritical 150 Commerce Blvd Johnstown OH 43031 740 809 1160 optio...

Страница 2: ...Removing Oil from Collection Cup During Run 21 2 16 Performing Maintenance Between Runs 22 2 17 Recommended Operating Parameters 25 3 System Maintenance 26 3 1 Extraction System Storage Tank Maintena...

Страница 3: ...mended WARNING Opening a vessel under pressure can result in a rapid release of pressure and ejection of the material inside the vessel DO NOT ATTEMPT TO OPEN A VESSEL UNDER PRESSURE Always make sure...

Страница 4: ...2 2 2 The HMI has two functions 1 to provide information and 2 to accept inputs from the operator Descriptions of some of the interactions 2 2 2 1 If a display value or message is colored orange an op...

Страница 5: ...rom any screen it is because the system is performing an operation that would be unsafe in combination with the missing button action 2 2 5 The HMI will provide message pop ups in yellow boxes to inst...

Страница 6: ...ve 1 in the closed position 2 3 Screen Shots 2 3 1 Home Screen 2 3 2 The home screen is where all pressures temperatures run times weight and access to other screens are located This is where you will...

Страница 7: ...utomatic flow reversal the machine will only change flow direction when a new extraction is started meaning that forward flow at the beginning will remain forward flow until the next run The next run...

Страница 8: ...o to monitor run times on your system and pump for scheduling maintenance Figure 6 Maintenance Screen 2 3 5 Logo Screen 2 3 5 1 The Logo Screen is rarely used The reason for the Logo Screen is to hide...

Страница 9: ...f the pump is on or off and if the light on top of the machine is green or red There are also indicators showing thermocouple raw input temperatures as well as air and CO2 pressures in PSI Figure 8 I...

Страница 10: ...ure 10 Alarm Screen 2 4 Pre Cleaning 2 4 1 The Force Dual Phase 5000psi systems are constructed from 304 and 316 stainless steel and can be cleaned with any cleaner that is compatible with both stainl...

Страница 11: ...2 to escape Wait for pressure to subside Never loosen the hose any more than 90 o because the hose could disconnect and cause damage or injury If pressure is higher than 50psi and the system is not ru...

Страница 12: ...gure 13 Figure 13 Rotate the plug inside the closure until the ears on the plug match up to the holes on the nut 2 5 7 Attach chain hoist to eyebolt and carefully raise plug out of the nut see Figure...

Страница 13: ...sel the vessel does not have to be full in order to operate correctly 2 6 1 3 Use caution not to overfill the vessel The vessel plug sits down inside the tube and seals on the inner surface Overloadin...

Страница 14: ...arance of closed and reconnected vessel 2 8 Chiller Start Up 2 8 1 Verify that both chillers cooling lines are connected to the extraction system 2 8 2 Turn chiller on 2 8 2 1 The main power switch is...

Страница 15: ...g and before initial fill 2 9 2 After loading material and ensuring that all vessels are closed and ready for normal operation from the Home Screen see Figure 4 press the Manual Screen button 2 9 3 Fr...

Страница 16: ...erature is set to desired temperature refer to Manufacturer s recommended operating parameters 2 10 3 Verify that a 50 lb 75 lb or 100 lb cylinder of CO2 with a sufficient amount of CO2 is connected t...

Страница 17: ...target Extractor pressure is reached the system information box will change from Filling to Running An additional information box will appear indicating the direction of the flow either Forward Flow...

Страница 18: ...Screen select Change Bottle 2 12 1 1 The system will prompt the user to close all bottle Valves and change the bottle Note User will have to release pressure in hoses by cracking the fitting at the b...

Страница 19: ...me Screen read zero and that Valve 10A and Valve B are open as shown in Figure 19 WARNING OPERATOR NEEDS TO VERIFY THAT THERE IS NO PRESSURE IN THE LINES BETWEEN THE EXTRACTORS AND SEPARATORS BEFORE R...

Страница 20: ...line quick connects on the back of the collection cup 2 14 12 Remove the collection cup from Separator 1 and Separator 2 and the bottom cap from Separator 3 2 14 13 Collect the oil from inside the col...

Страница 21: ...creen 2 15 2 Be sure to follow the instructions below as they are different from removing oil after a run 2 15 3 Verify that Separator Vessel gauge and the Separator pressure on the Home Screen read z...

Страница 22: ...is typically residual dry ice in the collection cup mixed in with the oil The dry ice will sublimate without any additional heat It is sometimes more efficient to remove the dry ice oil mixture and pl...

Страница 23: ...both the Separator outlet tube selected and Separator 3s inlet tube until it runs clear out of the Separator Line Cleanout Valve 2 16 3 6 Blow out tubing with compressed air by blowing down one tube...

Страница 24: ...n system Go to I O Screen to see where pressure is located and vent by either reassembling and recovering or loosening fitting 90 degrees and bleeding off pressure 2 16 4 3 Disconnect the separator ou...

Страница 25: ...ion 2 16 5 Reassemble Separators 2 17 Recommended Operating Parameters 2 17 1 Recommended parameters are intended as a starting point to be used in conjunction with the CO2 Phase Diagram in Appendix F...

Страница 26: ...m collector cup and separator walls clean walls and cup with alcohol Check separator 2 for oil carryover and clean if necessary Inspect separator gaskets and grooves prior to reassembly Clean piping b...

Страница 27: ...que on all screws in electrical panels see Appendix G Every 4000 Hours Replace diaphragms and o rings in process head Clean and inspect oil inlet check valve Clean and inspect oil relief valve Inspect...

Страница 28: ...cross contamination Check torque on all screws in electrical panels see Appendix DG Resource Apeks Online Store http apeksonlinestore com 4 Troubleshooting 4 1 Ice On Separator It is normal for the c...

Страница 29: ...soaking it in alcohol and blowing it out with compressed air Verify the orifice is clear by looking through it 4 2 13 Reassemble the orifice 4 2 14 Replace the Separator cap and tighten the clamp bol...

Страница 30: ...xible metal hoses 4 5 11 Close Valve 10 4 5 12 Press the pop up message button when orifice is reinstalled the high pressure clamps are tight and the flexible hoses are reconnected 4 6 Oil carryover f...

Страница 31: ...2 2019 5 References YouTube Instructional Videos https www youtube com user ApeksSupercritical Apeks online store 740 809 1160 option 2 http apeksonlinestore com Software Updates and E mail Alerts 740...

Страница 32: ...ard 6 1 2 Check belt s tension with belt tension tester PDC 4 belts should be tensioned to 10 lbs and PDC 3 belts should be tensioned to 6 7 lbs 6 1 2 1 If you need help using your tension tester tool...

Страница 33: ...ving the motor retighten the bolts to finger tight this keeps the motor from lifting up on one side during adjusting due to the belt tension See Figure A3 6 1 5 Alter the adjustment bolts on the motor...

Страница 34: ...tor shaft alignment Note There can be up to 1 8 difference from side to side Figure A5 Check motor shaft alignment 6 1 7 Retighten motor bolts 6 1 8 Rotate belt by hand around one turn failure to do s...

Страница 35: ...ng verify there is oil pressure on the pump gauges If no pressure appears check oil level and pump motor rotation The rotation of the motor should follow the direction of the yellow arrow on top of th...

Страница 36: ...mble check and clean thoroughly with alcohol or acetone For heavily soiled valves use an ultrasonic cleaner on metal pieces to help remove soil Do not clean the poppet brown donut in the ultrasonic cl...

Страница 37: ...The Force Dual Phase Operation Manual 37 Revision Date 4 22 2019 Springs Poppet Figure C2 Components of check valve Figure C3 Suction check valve...

Страница 38: ...The Force Dual Phase Operation Manual 38 Revision Date 4 22 2019 Figure C4 Discharge check valve...

Страница 39: ...The Force Dual Phase Operation Manual 39 Revision Date 4 22 2019 6 4 Appendix D Piping and Instrumentation Diagrams...

Страница 40: ...The Force Dual Phase Operation Manual 40 Revision Date 4 22 2019 6 5 Appendix E CO2 Phase Diagram...

Страница 41: ...r training online http www apekssupercritical com training Pre Training Checklist Below is a checklist of what needs to be purchased or completed BEFORE scheduling your onsite training o Must be compl...

Страница 42: ...er o CO2 Monitor Amprobe CO2 100 o Material to be extracted must be very dry and ground to the consistency of coffee grounds Have ready the day of training o After completing the pre training checklis...

Страница 43: ...y 95 98 Phillip Screws 5 lb in 12 Large Motor Contactor Allen Screws 100 C72D10 53 lb in 13 Large Motor Contactor Phillips Screws 100 C72D10 13 lb in 14 Overload Relay Allen Screws 193 EEGE 40 lb in 1...

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