TABLE OF CONTENTS
FLX3 980087 07/19/03
3
Machine Data Log/Overview..........................2
Table of Contents ...........................................3
HOW TO USE THIS MANUAL
How to use this Manual..................................1-1
SAFETY
Important Safety Instructions.........................2-1
Hazard Intensity Level ...................................2-2
Safety Label Location.....................................2-3
OPERATIONS
Technical Specifications ................................3-1
How the Machine Works................................3-3
Components...................................................3-4
Controls ..........................................................3-5
Machine Operation.........................................3-15
Pre-Run Machine Inspection ......................3-15
Starting Machine .........................................3-15
Filing Machine .............................................3-15
Scrubbing ....................................................3-16
Double Scrub ..............................................3-17
Emptying & Cleaning Tanks .......................3-18
MAINTENANCE
Batteries.........................................................4-2
Low-Battery Shut-Down .................................4-4
Squeegee Adjustment....................................4-5
Adjusting Squeegee Pitch...........................4-5
Adjusting Deflection. ...................................4-5
Replace Rear Squeegee Blades. ..................4-6
Replace Front Squeegee Blades...................4-6
Scrub Head-Disk............................................4-7
Scrub Brushes. ..............................................4-7
Replacement/Installing Scrub Brushes .........4-7
Scrub Head- Cylindrical .................................4-8
Differential Drive Chain ..................................4-10
Drive Wheel Chain .........................................4-10
Brakes ............................................................4-11
Tires and Wheels ...........................................4-11
Vacuum Motors..............................................4-12
Brush Motors..................................................4-13
Towing or Pushing .........................................4-15
Machine Jacking ............................................4-16
Machine Storage............................................4-16
Service Schedule ...........................................4-17
Machine Troubleshooting...............................4-18
GROUP PARTS LIST
Brake ............................................................. 5-1
Control Panel ................................................. 5-3
Decal.............................................................. 5-5
Differential...................................................... 5-7
Electrical ........................................................ 5-9
Floor............................................................... 5-11
Forward/Reverse Pedal................................. 5-13
Front Bumper – Disk ..................................... 5-15
Front Bumper - Cylindrical ............................ 5-17
Front Frame................................................... 5-19
Front Wheel ................................................... 5-21
Rear Frame ................................................... 5-23
Rear Wheel.................................................... 5-25
Recovery Tank ............................................. 5-27
Scrub Brush/Pad Driver ................................ 5-29
Scrub Head – Cylindrical............................... 5-31
Scrub Head – Cyl. Valve & Hopper............... 5-33
Scrub Head – Disk ........................................ 5-35
Scrub Head Lift - Cylindrical.......................... 5-37
Scrub Head Lift - Disk ................................... 5-39
Seat................................................................ 5-41
Solution Hoses & Fittings .............................. 5-43
Solution Tank ................................................ 5-45
Squeegee - Standard .................................... 5-47
Squeegee - Tight........................................... 5-51
Squeegee Lift ................................................ 5-55
Steering ......................................................... 5-57
Vacuum ........................................................ 5-59
Wiring – Battery............................................. 5-61
Wiring – Control Panel................................... 5-63
Wiring – Electrical Panel ............................... 5-65
Wiring – Front Frame .................................... 5-67
Wiring – Rear Frame..................................... 5-69
Wiring – Schematic ....................................... 5-71
Suggested Spare Parts ................................. 5-72
EC Declaration of Conformity ....................... 5-73
Notes ............................................................. 5-75
Warranty ........................................................ 5-76
