MAINTENANCE
FLX3 980087 04/01/03
4-2
!
WARNING
!
WARNING
!
WARNING
SPECIFIC GRAVITY
BATTERY CONDITION
1.265
100% CHARGED
1.225
75% CHARGED
1.190
50% CHARGED
1.155
25% CHARGED
1.120
DISCHARGED
!
WARNING
1. BATTERIES
The batteries provide the power to operate the
machine. The batteries require regular maintenance
to keep them operating at peak efficiency.
To get the greatest life from the batteries charge
them when their charge level reaches 25%of a full
charge. Use a hydrometer to check the charge
level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
case. Do not operate the machine if the batteries
are in poor condition or if they have a charge level
below 25%, specific gravity below 1.177.
Keep all metallic objects off the top of the batteries,
as they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell
before and after charging the batteries. Never add
acid to the batteries use water. Do not allow water
level to fall below the battery plates. Portions of
plates exposed to air will be destroyed. Do not
overfill. Keep plugs firmly in place at all times.
When servicing machine, avoid contact with
acid.
Batteries emit hydrogen gas. Explosion or fire
can result. Keep sparks and open flame away.
Keep covers open when charging.
Wear eye protection and protective clothing
when working with batteries.
Charge batteries in a well ventilated area.
BATTERY MAINTENANCE
1.
When cleaning the batteries, use a solution of
baking soda and water. Do not allow the
cleaning fluid to enter the battery cells.
Electrolyte will be neutralized.
2.
Maintain the proper electrolyte level in each
battery cell. If a cell should accidentally
overflow, clean immediately.
3.
Do not add water until the battery is fully
charged.
4.
Wipe off the top of the batteries at least once a
week.
5.
Test battery condition with a hydrometer at least
once a week.
6.
Ensure that all connections are tight and all
corrosion removed.
7.
Every 4 to 6 months remove the batteries from
the machine and clean the battery cases and
battery compartment.
NOTE:
Do not take readings immediately after
adding water. If the water and acid are not
thoroughly mixed, the reading may not be accurate.
To find the correct specific gravity reading when the
temperature of the battery electrolyte is other than
80
L
F (27
L
C).
Add (+) to the specific gravity reading
0.004 (4 points), for each 10
L
F (6
L
C) above 80
L
F
(27
L
C) Subtract (-) from the specific gravity reading
0.004 (4 points), for each 10
L
F (6
L
C) below 80
L
F
(27
L
C).
