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9

088-00

60706-207

INSTALLING THE BATTERY

****  CAUTION  ****

In the following battery installation procedure, check 

to be sure the selector switch remains in the “off” 

position.  This should be your last step before initial 

start-up.

A customer supplied twelve-volt battery is required to 

complete the installation.  Installation of the high-

est CCA rated battery, within the correct BCI group 

(size), will increase cold weather starting perfor-

mance.  

Gel batteries should not be used 

with the 

battery tender installed in the generator enclosure.

Model              Voltage    BCI Group   MINIMUM

 

 

 

 

 

            CCA Rating

ULPSS15B2W      

2               26                   500

Installation and servicing of batteries must be 

performed or supervised only by personnel knowl-

edgeable of batteries and the required precautions.  

Keep unauthorized personnel away from batteries.

When installing or replacing batteries, use the proper 

group/size 

starting 

battery.  The battery should be 

a Maintenance Free lead acid design.  Deep cycle 

batteries will not work for this application.

CAUTION - PERSONAL DANGER

CAUTION - NEVER 

dispose of a battery in a fire.  

The battery is capable of exploding.

CAUTION - DO NOT 

open or mutilate the battery.  

Released electrolyte is known to be harmful to the 

skin and eyes and to be very toxic.

These generator sets are all 

NEGATIVE 

ground.  Be 

very careful not to connect the battery in reverse 

polarity, as this may short circuit the battery charging 

system on the engine.

CAUTION - 

A battery presents a risk of electrical 

shock and high short circuit current.  The following 

precautions must be observed when working with 

batteries.

.  Remove watches, rings and other metal objects.

2.  Use tools with insulated handles.

3.  Check both the battery cable ends and the bat- 

 

tery posts to be sure they are free of corrosion.

4.  Always connect the battery positive cable first

 

and then connect the battery negative cable.   

 

When removing the battery cables from the bat-

 

tery reverse the procedure, disconnect the nega-

 

tive cable first and then the positive cable.

5.  Be sure all connections are tight and coat the

 

terminals and cable ends with dielectric grease.

WARNING - 

The electrolyte is a diluted sulfuric acid 

that is harmful to the skin and eyes.  It is electrically 

conductive and corrosive.  The following precautions 

must always be taken.

*   Always wear full eye protection and protective

    clothing.

*   

Where electrolyte contacts the skin, wash off im-

  mediately with water.

*   If electrolyte contacts the eyes, flush thoroughly  

  and immediately with water and seek immediate 

  medical attention.

*   Spilled electrolyte is to be washed down with an 

  acid neutralizing agent.  A common practice is to

  use a solution of one pound of bicarbonate of 

  soda (baking soda) to one gallon of water.  The 

  bicarbonate of soda solution is to be added until 

  the evidence of reaction, foaming, has ceased. 

  The resulting liquid is to be flushed with water 

  and the area dried.

DANGER - Explosive Fire Risk

*   Never smoke when near batteries.

*   Do not cause a flame or spark in the battery area.

*   Always discharge static electricity from your body 

  before touching batteries by first touching a 

  grounded metal surface.

SERVICING BATTERIES

Batteries used on these units may over time lose 

water.  This is especially true if you are using a 

trickle charger to maintain your battery.  When refill-

ing the battery with water use only distilled water.  

Tap water will shorten the service life of the battery.

Never fill the battery above the fill line.  Over filling 

above the upper level line may cause the electrolyte 

to overflow, resulting in corrosion to the engine or 

nearby parts.  Immediately wash off any spilled elec-

trolyte following the procedure above.

BATTERY CHARGING

Units equipped with electric start have a small fly-

wheel charger built into the engine flywheel assem-

bly for recharging the starting battery.  This flywheel 

charger generates a small AC current that passes 

through a rectifier/regulator assembly on the engine 

to produce a DC charging current.  This circuit is not 

designed to be used as a battery charging circuit to 

recharge dead batteries.

Содержание ULPSS15B2E

Страница 1: ...11088 00 60706 207 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS15B2W E...

Страница 2: ...l Pressure Tables 8 Fuel Conversions 8 Battery Installation 9 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 12 DC Electrical Connections 13 INITIAL START UP 1...

Страница 3: ...ground rod driven into the earth 2 FIRE HAZARD Natural gas and L P present a hazard of possible explosion and or fire a Keep fuel containers out of reach of children b Do not smoke or use open flame...

Страница 4: ...r inside or outside instal lation The transfer switch is UL1008 approved A seven day electronic exerciser circuit is installed in the ATS as standard equipment The ATS also contains the power failure...

Страница 5: ...sfer switch The installation must comply with all national state and local codes Before beginning the installation process check the rating of the generator set and its transfer switch rating Be certa...

Страница 6: ...to the fuel solenoid on the unit must be four to six ounces psi per square inch or 7 to 11 inches W C water column These fuel pressures are critical failure to provide the proper pressure can cause ma...

Страница 7: ...led FEET SIZE OF PIPE up to 25 FT 3 4 Pipe 25 100 FT 1 Pipe over 100 FT Consult Factory Allow an additional 3 feet for each standard elbow Do not use street ells restrictive WARNING PERSONAL DANGER Do...

Страница 8: ...ed LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON 32 F 0 C 250 GALLON 0 F 18 C 500 G...

Страница 9: ...disconnect the nega tive cable first and then the positive cable 5 Be sure all connections are tight and coat the terminals and cable ends with dielectric grease WARNING The electrolyte is a diluted s...

Страница 10: ...11088 00 10 60706 207...

Страница 11: ...that this circuit be fused for 15 amps Terminal block connections have been provided in the customer connection area of the engine generator set See Page 10 for diagram NOTICE The battery tender is no...

Страница 12: ...are removed from main distribution panels and reinstalled in the emer gency distribution panel Suggested circuits freez er refrigerator furnace emergency lights sump pump emergency outlet circuits etc...

Страница 13: ...ative White INITIAL START UP WARNING DO NOT jump start these engine generator sets Starting these units on a low battery of jump start ing them will cause damage to the engine control module Use the f...

Страница 14: ...ote start WILL NOT occur AUTO White Button This button places the module into its Automatic mode This mode allows the module to control the function of the generator automatically The module will moni...

Страница 15: ...l block in the ATS The voltage should be 240 volts plus or minus nominal The frequency should be between 61 5 to 62 hertz Hz The voltage should also be checked between the hot terminals L2 and L6 and...

Страница 16: ...s for control of the ATS and the generator PUSH BUTTONS On the front control display are three push buttons that control the operation of the generator and the ATS CAUTION Before using the transfer te...

Страница 17: ...ctuator Actuator Position clock battery off S2 10 on up off down exerciser off S1 7 on up off down with load or without load without load S1 8 with up without down SETTING THE EXERCISER CIRCUIT Press...

Страница 18: ...11088 00 18 60706 207...

Страница 19: ...s 4 to select the next parameter or 3 to select the previous parameter within the current page When viewing the parameter to be changed press the button The value begins to flash Press 4 or 3 to adjus...

Страница 20: ...ule detects that the engine oil temperature has exceeded the high engine temperature pre alarm setting level after the Safety On timer has expired UNDERSPEED The engine speed has fallen below the unde...

Страница 21: ...MAINTENANCE Reasonable care in preventive maintenance will insure high reliability and a long life for the engine generator set and Automatic Transfer Switch WARNING When performing any type of mainte...

Страница 22: ...11088 00 22 60706 207 ENGINE GENERATOR SET LAYOUT ULPSS15B2W E...

Страница 23: ...23 11088 00 60706 207 ENGINE GENERATOR SET PAD LAYOUT...

Страница 24: ...ked up engine generator set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Def...

Страница 25: ...25 11088 00 60706 207 AC AND DC GENERATOR SCHEMATIC...

Страница 26: ...11088 00 26 60706 207 MAINTENANCE LOG DATE HOURS ITEM WORK PERFORMED...

Страница 27: ...27 11088 00 60706 207 MAINTENANCE LOG DATE HOURS ITEM WORK PERFORMED...

Страница 28: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

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