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088-00

6

60706-207

ENGINE GENERATOR SET MOUNTING

WARNING - Personal Injury

The enclosures on these units can become very 

hot adjacent to the exhaust areas.  Special care 

must be taken when installing these units to 

insure that the risk of contact by people is mini-

mized.

The unit’s main frame should be bolted to a four to 

six inch thick cement pad.  The engine-generator is 

mounted on a sub-frame which is isolated with spe-

cial shock mounts on the main frame.  This allows 

the engine-generator to vibrate without affecting the 

control panel on the main frame.  (See page 20).

Do not install any shock mounts between the base 

frame and the concrete pad.  Engine vibration will be 

transmitted to the control panel causing erroneous 

start/stop cycles and premature control failure.

These units should be mounted a minimum of 

24” from a structure.

  This will allow for ample 

room to maintain and work on the generator set.  

Units must be installed in accordance with all local, 

state, and national codes.  Consult your local agency 

having jurisdiction for specific requirements.

FUEL INSTALLATION 

  

The fuel supply should be as close as possible to the 

engine.  This will reduce the installation cost of fuel 

runs.  The information in this manual is offered to as-

sist you in providing the proper fuel for your engine.  

However, this information is only provided to inform 

you of the engine’s requirements and assist in mak-

ing you aware of the decisions you must make.  In 

no case should the instructions and information pro-

vided be interpreted to conflict with any local, state 

or national codes.  If in doubt, always consult your 

local fire marshal, gas supplier or building inspector.

     ******************

*****  WARNING  *****

     ******************

FIRE HAZARD - All fuel runs should be installed 

by a licensed fuel supplier.

To connect the fuel line to the generator set you will 

connect your incoming fuel line to the 3/4 inch NPT 

fitting located on the left side of the engine-genera-

tor set.  This fitting is shipped with a plastic plug 

installed to insure the fuel system stays clean. 

 

For all vapor fuel systems the delivery pressure of 

the fuel to the fuel solenoid on the unit must be four 

to six ounces psi (per square inch) or 7 to  inches 

W.C. (water column). 

These fuel pressures are critical; failure to provide 

the proper pressure can cause many problems rang-

ing from a unit that will not start to causing damage 

to the fuel system.

These units are normally tested on Natural Gas and 

will have a tag hanging on the fuel hose indicating 

on what fuel your unit was factory tested.  If you are 

running on LP or have to change fuel types at any 

time see information on page 8 on LP/NG CONVER-

SION.

INSTALLING THE FUEL LINE

**  NOTICE  **

The engine generator sets are properly adjusted 

before they leave the factory.  A tag is attached to 

the unit that specifies the fuel, natural gas (NG) or 

propane vapor (LP) that the unit was set up and 

tested on.

NATURAL GAS or LP VAPOR PIPE SIZE

Size of pipe normally required for generators operat-

ing on NATURAL GAS or LP VAPOR.

Unit location will determine the size of fuel line that 

is required to supply the engine with a constant fuel 

pressure and volume. 

LIQUID PROPANE VAPOR (LP)

Refer to the tables on the following pages for fuel 

line size and recommended tank size.  For distances 

of 00 feet or over, a two regulator fuel system is 

recommended.  This is accomplished by installing a 

primary regulator at the tank which will reduce the 

tank pressure down to 0 to 5 lbs.

A low pressure regulator is installed to further reduce 

the fuel pressure to the required four (4) to six (6) oz. 

operating pressure.  

This low pressure regulator 

must be at least 10 feet from the engine gen-

erator set, any closer installation will require a 

larger line be installed to provide a fuel reservoir.  

This is also true for the single low pressure regula-

tors, it should also be a minimum of 0 feet from the 

unit.  If this is not done the demand regulator on the 

unit and the pressure regulator in the fuel line will 

interfere with each other.  When the two (2) regula-

tor system is used on LP, a fuel line size of /2 to 5/8 

inch is generally adequate for distances up to 300 

feet from the primary to the low pressure regula-

tor.  (Consult you local fuel supplier for your exact 

requirements).  The appropriate line size from the 

table below is then installed from the low pressure 

regulator to the generator set.

Содержание ULPSS15B2E

Страница 1: ...11088 00 60706 207 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS15B2W E...

Страница 2: ...l Pressure Tables 8 Fuel Conversions 8 Battery Installation 9 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 12 DC Electrical Connections 13 INITIAL START UP 1...

Страница 3: ...ground rod driven into the earth 2 FIRE HAZARD Natural gas and L P present a hazard of possible explosion and or fire a Keep fuel containers out of reach of children b Do not smoke or use open flame...

Страница 4: ...r inside or outside instal lation The transfer switch is UL1008 approved A seven day electronic exerciser circuit is installed in the ATS as standard equipment The ATS also contains the power failure...

Страница 5: ...sfer switch The installation must comply with all national state and local codes Before beginning the installation process check the rating of the generator set and its transfer switch rating Be certa...

Страница 6: ...to the fuel solenoid on the unit must be four to six ounces psi per square inch or 7 to 11 inches W C water column These fuel pressures are critical failure to provide the proper pressure can cause ma...

Страница 7: ...led FEET SIZE OF PIPE up to 25 FT 3 4 Pipe 25 100 FT 1 Pipe over 100 FT Consult Factory Allow an additional 3 feet for each standard elbow Do not use street ells restrictive WARNING PERSONAL DANGER Do...

Страница 8: ...ed LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON 32 F 0 C 250 GALLON 0 F 18 C 500 G...

Страница 9: ...disconnect the nega tive cable first and then the positive cable 5 Be sure all connections are tight and coat the terminals and cable ends with dielectric grease WARNING The electrolyte is a diluted s...

Страница 10: ...11088 00 10 60706 207...

Страница 11: ...that this circuit be fused for 15 amps Terminal block connections have been provided in the customer connection area of the engine generator set See Page 10 for diagram NOTICE The battery tender is no...

Страница 12: ...are removed from main distribution panels and reinstalled in the emer gency distribution panel Suggested circuits freez er refrigerator furnace emergency lights sump pump emergency outlet circuits etc...

Страница 13: ...ative White INITIAL START UP WARNING DO NOT jump start these engine generator sets Starting these units on a low battery of jump start ing them will cause damage to the engine control module Use the f...

Страница 14: ...ote start WILL NOT occur AUTO White Button This button places the module into its Automatic mode This mode allows the module to control the function of the generator automatically The module will moni...

Страница 15: ...l block in the ATS The voltage should be 240 volts plus or minus nominal The frequency should be between 61 5 to 62 hertz Hz The voltage should also be checked between the hot terminals L2 and L6 and...

Страница 16: ...s for control of the ATS and the generator PUSH BUTTONS On the front control display are three push buttons that control the operation of the generator and the ATS CAUTION Before using the transfer te...

Страница 17: ...ctuator Actuator Position clock battery off S2 10 on up off down exerciser off S1 7 on up off down with load or without load without load S1 8 with up without down SETTING THE EXERCISER CIRCUIT Press...

Страница 18: ...11088 00 18 60706 207...

Страница 19: ...s 4 to select the next parameter or 3 to select the previous parameter within the current page When viewing the parameter to be changed press the button The value begins to flash Press 4 or 3 to adjus...

Страница 20: ...ule detects that the engine oil temperature has exceeded the high engine temperature pre alarm setting level after the Safety On timer has expired UNDERSPEED The engine speed has fallen below the unde...

Страница 21: ...MAINTENANCE Reasonable care in preventive maintenance will insure high reliability and a long life for the engine generator set and Automatic Transfer Switch WARNING When performing any type of mainte...

Страница 22: ...11088 00 22 60706 207 ENGINE GENERATOR SET LAYOUT ULPSS15B2W E...

Страница 23: ...23 11088 00 60706 207 ENGINE GENERATOR SET PAD LAYOUT...

Страница 24: ...ked up engine generator set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Def...

Страница 25: ...25 11088 00 60706 207 AC AND DC GENERATOR SCHEMATIC...

Страница 26: ...11088 00 26 60706 207 MAINTENANCE LOG DATE HOURS ITEM WORK PERFORMED...

Страница 27: ...27 11088 00 60706 207 MAINTENANCE LOG DATE HOURS ITEM WORK PERFORMED...

Страница 28: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

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