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WIKA Operating Instruction High Pressure Controller, Model CPC8000-H

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Content .................................................................................................................................................... 3

General information .................................................................................................................... 4

Safety .......................................................................................................................................... 6

Specifications ............................................................................................................................ 10

Design and function .................................................................................................................. 13

Transport, packaging and storage ............................................................................................ 24

Installation and commissioning ................................................................................................. 25

Operation .................................................................................................................................. 27

Remote Operation .................................................................................................................... 55

Calibration ................................................................................................................................. 72

Maintenance, cleaning and service .......................................................................................... 77

Faults ........................................................................................................................................ 81

Dismounting, return and disposal ............................................................................................. 82

Appendix ................................................................................................................................... 83

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Содержание CPC8000-H

Страница 1: ...High Pressure Controller Model CPC8000 H High Pressure Controller Model CPC8000 H GB...

Страница 2: ...Content 2 WIKA Operating Instructions High Pressure Controller Model CPC8000 H GB 14235993 00 06 2017 GB Operating Instructions Model CPC8000 H Page 1 87 Further languages can be found at www wika com...

Страница 3: ...nt 3 1 General information 4 2 Safety 6 3 Specifications 10 4 Design and function 13 5 Transport packaging and storage 24 6 Installation and commissioning 25 7 Operation 27 8 Remote Operation 55 9 Cal...

Страница 4: ...on regulations and general safety regulations in effect for the instruments range of use The operating instructions are part of the instrument and must be kept in the immediate vicinity of the CPC8000...

Страница 5: ...in serious injury or death if not avoided CAUTION indicates a potentially dangerous situation which can result in light injuries or damage to equipment or the environment if not avoided Information p...

Страница 6: ...anges can be chosen to optimize uncertainty levels across the full pressure span of the instrument In addition to the capacity for two pressure ranges a third barometric transducer is installed With t...

Страница 7: ...protective equipment The required personal protective equipment must be provided by the operating company Wear safety goggles Protect eyes from liquid splashes 2 4 Special hazards DANGER Danger of de...

Страница 8: ...ble mains power supply cord with inadequate ratings Use the originally delivered mains power supply cord only If not possible please contact us or use a certified power cord with ratings according sec...

Страница 9: ...be disposed of in domestic waste The disposal is carried out by return to the manufacturer or by the corresponding municipal authorities See directive 2002 96 EC 2 6 European radio frequency emission...

Страница 10: ...Port SNOTRIK tube fittings Permissible pressure media Drive Air Port dry clean air or nitrogen Supply Port dry clean air or nitrogen Measure Control Port non aggressive liquids Permissible pressure D...

Страница 11: ...Mounting position horizontal Communication Interface IEEE 488 2 Ethernet USB RS 232 Command sets Mensor WIKA SCPI Response time 100 ms CE conformity approvals certificates CPC8000 H CE conformity EMC...

Страница 12: ...3 Specifications 12 WIKA Operating Instructions High Pressure Controller Model CPC8000 H GB 14235993 00 06 2017 GB Dimensions in mm Front view Side view casters are optional available...

Страница 13: ...nd IEEE available 4 2 Functions Here is a short list of significant features designed into the CPC8000H 1 Up to two highly stable removable interchangeable pressure transducers Each transducer is a to...

Страница 14: ...mediately resume operation INFORMATION The power switch is the mains disconnecting device 4 4 2 USB Port The front panel USB port is the same as the Host USB port on the rear panel Both are intended f...

Страница 15: ...ion information being shown on the left Buttons on the screen are shown with a gradient background When inactive the buttons are shown with the gradient dark on the bottom and light on the top when se...

Страница 16: ...can emulate gauge from a native absolute sensor or absolute from a native gauge sensor The Mode key indicates the native mode with a blue key background and emulation mode with a light blue key backgr...

Страница 17: ...of the pressure ports are the Ethernet RS 232 and USB connectors and the power plug The CPC8000 HM communications connector as well as the IEEE connector are located above the pressure ports Figure 4...

Страница 18: ...ptors with the ordered instrument depending on the options selected The following adaptors are available 6 mm male tube fittings tube fittings 1 8 female NPT 1 8 female BSPG The pressure connections c...

Страница 19: ...ed to a pressure source Measure Control Port The Measure Control port when in the Control mode supplies a precisely controlled pressure to the pressure multiplier in the CPC8000 HM which is converted...

Страница 20: ...allows the CPC8000 HC to communicate with computers using 10 100 Based T specifications CAUTION Please consult your Computer Resources Department prior to connecting this instrument to your network to...

Страница 21: ...000 HC Filling nozzle Refill the tank over this nozzle and observe the filling level by the window below Do not fill more than the maximum indicated level in the system Interface CPC8000 HC This inter...

Страница 22: ...CPC8000 HC and CPC8000 Hm together with a single pressure source the supply pressure has to be adjusted to the recommended supply pressure of the CPC8000 HC approx hydraulic full scale pressure 50 2...

Страница 23: ...The two sensor ranges can be chosen to optimize uncertainty levels The uncertainty specifications plus a proprietary control technology provides accurate and stable control The transducer CPR8850 is...

Страница 24: ...ollowing factors Direct sunlight or proximity to hot objects Mechanical vibration mechanical shock putting it down hard Soot vapor dust and corrosive gases Potentially explosive environments flammable...

Страница 25: ...ative humidity non condensation Flat horizontal location secure fixed working surface desk top model or installation in a 19 rack mount The power cord is the disconnection device Its outlet should be...

Страница 26: ...efault to an operating screen similar to the screen shown in below Allow the instrument at least 25 minutes of warm up time before performing critical pressure measurements WARNING This is an instrume...

Страница 27: ...l or Vent The sidebar to the right black field is used for entering data adjusting environmental settings defining parameters for remote operations and making choices in the configuration Several diff...

Страница 28: ...sed is referred to in this manual as a label window monitor or an indicator 7 2 Main Screen 7 2 1 Map of the Main Screen Features Figure 7 2 Main screen items is a map of the main screen features and...

Страница 29: ...Tertiary Displays Limits Range Control and Entry 7 2 12 Limits Bar Graph 7 2 13 Bar Graph Pressure Units 7 2 14 Pressure Units Pressure Type 7 2 15 Pressure Type Operating Modes 7 2 16 Operating Mode...

Страница 30: ...nt Button The Setpoint button will activate a sidebar data entry method to accept a new setpoint value The setpoint value is displayed in the window just below the Setpoint button on the main screen s...

Страница 31: ...g the string entry Pressing the Enter key will accept the value and it will become the new Setpoint If the input window holds an illegal value when the Enter button is pressed the system will respond...

Страница 32: ...t value Subsequent touches of the Step Up or Step Down key will continue to increase or decrease the setpoint by this step value until a new value is keyed in followed by a key press of the Step Up or...

Страница 33: ...a Entry Screen After a program has been chosen by pressing the program selection button press the Play button to start the program The Pause button can be pressed at any time to stop the program at th...

Страница 34: ...ngle indicates that there is an error recorded in the error register Pressing the yellow error indicator will open the Setup Applications Troubleshoot screen where errors can be viewed The error regis...

Страница 35: ...de or the limits of the active transducer in Autorange mode The Control Limits are the limits entered into the Setup Control Maximum Limits Minimum Limits screen see Section 7 3 3 1 The Control Limits...

Страница 36: ...ersion to or from PSI to all of the other available units Another table uses Bar as the basis for conversion factors to or from most of the more common alternative units 7 2 15 Pressure Type Pressure...

Страница 37: ...measuring instrument and measures the pressure applied at the Measure Control DUT port If the Control mode was the last used mode before switching into Measure mode the last controlled pressure is he...

Страница 38: ...the pressure reading is displayed in red instead of white figures As soon as a pressure of approximately 110 full scale is reached an integrated safety relief valve opens and releases the pressure in...

Страница 39: ...The Control mode can be accessed from the Measure mode or the Vent Mode by pressing the Control button In the Control mode the CPC8000 H acts as a precision pressure controller and provides a stable p...

Страница 40: ...of pressure in the system and the plumbing connected to the measure control port Care must be taken that the device under test is not damaged during venting WARNING In some cases venting will exhaust...

Страница 41: ...ssing Setup then press the General tab and then the Language button Note that the active language is indicated on the right side of the Language button When the Language button is pressed the sidebar...

Страница 42: ...s and can be changed by sliding ones finger up and down on the bar graph or simply touching an area on the graph that corresponds to a brightness level Figure 7 26 Brightness Volume The Volume button...

Страница 43: ...can be found below in Section 7 3 1 5 When the Load button is chosen a choice of several configurations are displayed on the sidebar When one configuration is chosen its loads parameters and settings...

Страница 44: ...is a button labeled Filter The right side of the Filter button shows the current filter setting The sensor filter acts on the output pressure indicated on the instrument filtering out small pneumatic...

Страница 45: ...or example If the Rate Setpoint is set at 60 psi min then changing the rate denominator unit to Seconds would convert the Rate Setpoint to 1 psi sec Figure 7 33 Rate Units User Units In the Setup Sens...

Страница 46: ...t within the range of the primary transducer which by convention will have the widest range The minimum limit must be lower than the maximum limit The operator cannot enter setpoints and thereby not c...

Страница 47: ...7 Operation WIKA Operating Instruction High Pressure Controller Model CPC8000 H 47 GB 14235993 00 06 2017 GB Figure 7 36 Stable Limits and Stable Delay Figure 7 37 Graph Illustration...

Страница 48: ...tank and will push it in the system Figure 7 38 Rate Setpoint 7 3 4 Remote Tab The Setup Remote tab is used to choose the command set that will be used for remote communication from an external compu...

Страница 49: ...ommand set that will be used within remote communication software used to remotely control the function of the CPC8000 H When the Command Set button is chosen any of the listed command sets seen in th...

Страница 50: ...ton is pressed the numeric key pad or a choice selector will be presented on the sidebar and an appropriate number or selection can be entered for the respective parameter These parameters should be s...

Страница 51: ...t displays errors The advanced screen that is used for tuning the regulator and viewing sensor linearization An administration screen used to manage passwords Figure 7 43 Applications Tab Locked Passw...

Страница 52: ...entered The gas density used within the calibration system the gas temperature and the local gravity should be entered in the subsequent fields The default height is zero 0 indicating that there is n...

Страница 53: ...llowing page Figure 7 47 Programs Edit Table 4 Sequence Commands Feature DELAY Delays for time 1 to 3600 seconds Numerical Entry MODE Sets the control mode Measure Control or Vent PTYPE Sets the press...

Страница 54: ...7 49 Troubleshoot Advanced The Setup Applications Advanced tab and its sub tabs Adaptation Seal Point Linerization should only be used with close supervision from Mensor WIKA Customer Service Changin...

Страница 55: ...After the instrument has been powered on and the main screen is displayed press the Setup key and then press the Info tab Information displayed will be the Mensor contact address information the inst...

Страница 56: ...ntial conflicts that could occur if someone pressed an on screen key either intentionally or by accident 8 1 Remote Operation Command and Query Format Commands must be sent in ASCII format and termina...

Страница 57: ...the following formats 1 Command Termination 2 Command Separator Data Termination 3 Queries are special instructions in the form Command Termination where the question mark immediately precedes the te...

Страница 58: ...d with another computer CCC name of controlling computer See RELEASE and UNLOCK 3 ADDRESS 0 31 Sets the GPIB Address 4 ADDRESS sp xx cr lf Returns the GPIB Address 5 ASSET_TAG 16 char string General p...

Страница 59: ...ts Sets the secondary display function mode works identical to Chanfunc2 kept for backwards compatibility 18 CHANFUNC sp CCCCC cr lf Returns the secondary alternate function mode works identical to Ch...

Страница 60: ...l output pin 0 turns it off 36 DIO sp n cr lf Returns status of the first input and output pin Bit0 input s status bit1 output s status 37 DOUTFUNC n sp CCCCCC cr lf Sets the function for output pin n...

Страница 61: ...ature 53 GASTEMP sp n nnnnne nn cr lf Gets the head pressure gas temperature 54 GATEWAY nnn nnn nnn nnn Sets the Ethernet gateway address 55 GATEWAY sp n nnnnne nn cr lf Gets the Ethernet gateway addr...

Страница 62: ...h poland pt_pt portugue se portugal brazil 67 LOCALE sp string cr lf Returns current language and Country locale 68 LOCALGRAVITY value in ft s 2 Sets the local gravity in feet sec 2 69 LOCALGRAVITY sp...

Страница 63: ...ive transducer in the current units 88 RANGEMIN sp XXXXXXX cr lf Returns the minimum range of the active transducer in the current units 89 RATE sp XXXXXXX cr lf Returns the rate reading of the instru...

Страница 64: ...rent units 109 SETPT Value in of current range Sets the control setpoint in of current range 110 SETPTPCT Value in of current range Sets the control setpoint in of current range 111 SETPTPCT sp n nnnn...

Страница 65: ...current range Sets the control step in of current range 134 STEPPCT Value in of current range Sets the control step in of current range 135 STEPPCT sp n nnnnnE nn cr lf Returns the control step in of...

Страница 66: ...r Model CPC8000 H GB 14235993 00 06 2017 GB 8 2 1 Error Codes Code Serial Poll Byte Description Error String Returned E00 00h No errors NO ERRORS E05 45h Parameter error EGPIB PARAMETER ERROR String t...

Страница 67: ...ish 10 millitorr MTORR Metric 11 inches of sea water 0 C INSW English 12 feet of sea water 0 C FTSW English 13 atmospheres ATM English 14 bars BAR Metric 15 millibars MBAR Metric 16 millimeters of wat...

Страница 68: ...20 C CMH2O Metric 39 meters of water 20 C MH2O Metric 8 3 SCPI Specific commands Table 8 General SCPI commands Command or Query Response Function IDN Returns identification string RST Reset to known s...

Страница 69: ...e z Returns the temperature in deg C from the specified sensor or active sensor if z is omitted 4 RATE z Returns the pressure rate in the current units from the specified sensor or active sensor if z...

Страница 70: ...actor of the native units of the sensor to the current unit REFerence 26 HEIGht n Sets the head height correction mm 27 HEIGht Returns the head pressure height 28 MODE Returns head correction mode OFF...

Страница 71: ...STABle Returns 1 if stable 0 if not 55 AUTOvent ON OFF 1 0 Puts the unit in the Vent mode if true 56 AUTOvent Returns the state of the Vent mode 57 AUTORange ON OFF 1 0 Turns autorange on or off 58 AU...

Страница 72: ...Code Error String Return 0 No error 101 Undefined character 102 Syntax error 103 Undefined separator 104 Parameter data type error 109 Parameter missing 110 Undefined header 113 Undefined command 114...

Страница 73: ...instrument meets its accuracy statements as required by ISO IEC 17025 2005 or other applicable standards 9 3 Calibration Media For calibration of the hydraulic reference pressure sensor of the CPC800...

Страница 74: ...Section 7 3 5 2 INFORMATION When calibrating the CPC8000 H adjust for the difference in level between the pressure standard and the instrument head must be considered See Section 7 3 5 2 to view and a...

Страница 75: ...ough the password protected portion of the Setup Applications area See Section 7 5 1 for the default password 4 To calibrate the low Point a The Measure Control port of the instrument should be suppli...

Страница 76: ...a An as found calibration can be performed by connecting a suitable pressure standard to the Measure Control port placing the instrument in Measure mode and supplying up to 10 pressure points 1 11 wit...

Страница 77: ...esponding point under the Actual column will accept that reading into that point Subsequent pressure points generated by the pressure standard are accepted and recorded in the same way After all point...

Страница 78: ...rument from the pressure supply switch it off and disconnect it from the mains Clean the instrument with a moist cloth Electrical connections must not come into contact with moisture Wash or clean the...

Страница 79: ...ct it from the mains CAUTION Further access to the interior of the instrument is NOT allowed There are no user serviceable plumbing or parts inside In addition to the dangerous voltages present line v...

Страница 80: ...anel The panel can then swing away to reveal the transducers lined up across the interior If the system has not been powered down opening the front panel will trip an interlock to vent the system to a...

Страница 81: ...used is plugged with a plate The 9 pin D sub connector which are not used have to be disconnected 10 5 CPC8000 HC Removal CAUTION Before removing the transducers correctly disconnect the instrument fr...

Страница 82: ...ion during operation Switch the system off Wait 5 seconds and switch the system on 5 Unstable control Consult factory 6 The setpoint value is not reached Check whether the value of the supply pressure...

Страница 83: ...free from any kind of hazardous substances acids bases solutions etc When returning the instrument use the original packaging or a suitable transport package To avoid damage Place the instrument alon...

Страница 84: ...551E 04 2 983692E 03 9 ftH2O 60 F 3 348871E 04 2 986080E 03 10 mTorr 7 500636E 00 1 333220E 01 11 inSW 0 C 3 5 sal 3 904899E 03 2 560885E 02 12 ftSW 0 C 3 5 sal 3 254082E 04 3 073062E 03 13 ATM 9 8692...

Страница 85: ...ert to Pascal 32 Hg 0 C 7 500636E 00 1 333220E 01 33 TSI 7 251885E 08 1 378951E 07 35 hPa 1 00000E 02 1 00000E 02 36 MPa 1 00000E 06 1 00000E 06 37 mmH2O 20 C 1 021553E 01 9 789017E 00 38 cmH2O 20 C 1...

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