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Kunststoffschweißtechnik

WIDOS

Einsteinstr. 5

Phone +49 (0) 71 52 / 99 39 - 0

W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen

Fax

+49 (0) 71 52 / 99 39 - 40

E-mail: [email protected]

Website www.widos.de

Headquarters: D-71254 Ditzingen-Heimerdingen Country Court Stuttgart HRB 200973 Managing director: Jürgen Dommer

Working Instructions

Translation

Heating element butt welding machine

WIDOS Miniplast / 2 IR

Keep for further use!

Содержание Miniplast / 2 IR

Страница 1: ...en Heimerdingen Fax 49 0 71 52 99 39 40 E mail info widos de Website www widos de Headquarters D 71254 Ditzingen Heimerdingen Country Court Stuttgart HRB 200973 Managing director J rgen Dommer Working...

Страница 2: ...o Location Order of Spare Parts and Sales Service Manufacturer s address WIDOS Wilhelm Dommer S hne GmbH Einsteinstr 5 D 71254 Ditzingen Heimerdingen Phone 49 0 71 52 99 39 0 Fax 49 0 71 52 99 39 40 S...

Страница 3: ...ers in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform us...

Страница 4: ...nstructions for the staff 10 2 7 Structural modifications on the machine 10 2 8 How to clean the machine 11 2 9 Dangers while handling the machine 11 2 10 Dangers by electric energy 11 2 11 Special da...

Страница 5: ...MAINTENANCE STORING TRANSPORT 28 7 1 In general 28 7 2 Maintenance 28 7 3 Clamping elements 28 7 4 Planer 28 7 5 Storage 29 7 6 Transport 29 7 7 How to clean the machine 29 7 8 Disposal 29 8 ELECTRIC...

Страница 6: ...ety and danger conscious in compliance with the working instructions and the relevant safety regulations especially the regulations for the prevention of accidents All use going beyond is not prescrib...

Страница 7: ...PE for contact welding Pipe diameter range Outside 20 110 mm Weight without packing appr 35 kg Emissions The acoustic pressure level during planing is below 75 dB A Through the use of the stated plast...

Страница 8: ...0 Watt Voltage 230 V Current 2 4 A Rotary speed appr 100 min 1 5 1 4 Basic machine and table support Material frame and clamping devices Aluminium Max force 600 N 1 6 Equipment and accessories Followi...

Страница 9: ...ssible imminent danger for health and persons The disrespect of these indications may cause heavy damages to the health by toxic vapors This symbol means a possible dangerous situation due to hot surf...

Страница 10: ...the local accident protection rules and regulations for the environmental protection must be available and followed All safety and danger indications on the machine have to be in a clear readable con...

Страница 11: ...ge it is necessary to consult a second person that can unplug the current in case of danger The electrical equipment of the machine has to be checked regularly Loose connections and damaged cables hav...

Страница 12: ...ing optional Care for good ventilation resp exhaust 2 12 Warranty and liability Our General Sales and Delivery Conditions are principally valid They are at the owner s disposal at the latest when sign...

Страница 13: ...he heating begins The infrared welding is effected without the aligning since it is a touchless welding process The attachment plates must not be mounted The heating element is driven in and the pipes...

Страница 14: ...head screw 4 x scale must be necessarily on 0 for infrared welding the radiation gap will change this will lead to a bad welding result to adjust the angle for the fabrication of segmented bends with...

Страница 15: ...ed welding you must plane the pipes as long as the planer rests against the limit stop screws on both sides Thus the pipes have the prescribed distance to the heating element during welding Especially...

Страница 16: ...djust the limit stop screws The limit stop screws are factory set The pan head screws are shimmed by a washer and entirely screwed in If you wish another radiation gap you must Slightly detach the scr...

Страница 17: ...of infrared welding you must necessarily remove the attachment plates prior to heating since the plates are destroyed by the high temperature 4 4 Heating element control Put the heating element plug...

Страница 18: ...lue for heating element temperature is 480 C PVDF The value for heating element temperature is 520 C PFA The value for heating element temperature is 510 C Material Temperature for contact welding PE...

Страница 19: ...lamping tool on the sloping platform arrow until the height is balanced Afterwards necessarily tighten the pan head screws again 4 5 2 Cross adjustment The left clamping tool may be adjusted in transv...

Страница 20: ...planer each into a power socket 230 V 50 Hz 16 A Now the machine is ready for operation Remove the power plug without any delay in cases of danger for man and machine Keep the machine dry The use on b...

Страница 21: ...pushbutton chapter Fehler Verweisquelle konnte nicht gefunden werden Shut the machine by the hand wheel and carry out planing of the workpieces in a plane and parallel manner In case of infrared weld...

Страница 22: ...welding Drive the heating element which has been brought to nominal temperature between the pipe ends and shift the machine onto limit stop heating element by the hand wheel min force 10 kp Now the h...

Страница 23: ...ne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 E mail info widos de Website www widos de 23 09 2014 Working Instructions WIDOS Miniplast 2 IR Page 23 of 43 6 Welding tables Welding tab...

Страница 24: ...0 PVDF 25 00 1 90 520 15 3 3 160 10 00 PVDF 32 00 2 40 520 20 3 3 200 16 00 PVDF 40 00 2 40 520 20 3 3 200 20 00 PVDF 50 00 3 00 520 28 3 4 240 32 00 PVDF 63 00 2 00 520 17 3 4 270 27 00 PVDF 63 00 3...

Страница 25: ...ar heat up max time welding cool diameter wall force bead time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s 20 1 9 11 2 0 5 20 4 4 2 2 20 2 3 9...

Страница 26: ...time welding cool diameter wall force bead time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Addition...

Страница 27: ...ad time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the...

Страница 28: ...reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the...

Страница 29: ...down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the moving forc...

Страница 30: ...min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the moving force of the suppo...

Страница 31: ...r welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the moving force of the support must b...

Страница 32: ...g force of the support must be added P N mm bead up heat up 280 6 9 41 89 1 0 69 6 6 89 10 280 8 6 33 110 1 5 86 7 7 110 12 280 10 7 26 136 1 5 107 7 7 136 14 280 13 4 21 169 2 0 134 8 9 169 18 280 15...

Страница 33: ...3 4 6 2 0 5 115 5 6 2 4 20 4 1 5 3 0 5 128 5 6 3 5 25 2 3 11 2 0 5 95 4 5 2 2 25 3 5 7 4 3 0 5 117 5 6 3 4 25 4 2 6 3 0 5 130 5 6 3 6 25 5 1 5 4 0 5 145 5 6 4 7 32 1 8 17 6 2 0 5 90 4 5 2 2 32 2 9 11...

Страница 34: ...alue for heating element temperature is 210 C 10 C The smaller the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 50 1 8 33 3 0 5 90 4 5 3 2 50 2 0 26 4 0 5 9...

Страница 35: ...C 10 C The smaller the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 90 2 2 41 7 0 5 94 4 5 7 2 90 2 8 33 8 0 5 104 4 5 8 3 90 3 5 26 10 0 5 117 5 6 10 4 90...

Страница 36: ...r the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 140 3 5 41 16 0 5 117 5 6 16 4 140 4 3 33 19 0 5 131 5 6 19 6 140 5 4 26 23 0 5 149 5 6 23 8 140 8 0 17 6...

Страница 37: ...e for heating element temperature is 210 C 10 C The smaller the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 200 4 9 41 31 0 5 141 5 6 31 7 200 6 2 33 38 0...

Страница 38: ...ating element temperature is 210 C 10 C The smaller the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 280 6 9 41 60 0 5 173 6 7 60 12 280 8 6 33 74 1 0 197 6...

Страница 39: ...er wall force bead time to reach force down OD s kp min s welding kp time mm mm daN mm pressure daN min s 20 1 9 2 0 5 59 3 2 4 5 25 1 9 2 0 5 59 3 2 4 5 32 2 4 3 0 5 64 3 3 5 0 40 2 4 3 0 5 64 3 3 5...

Страница 40: ...ull bead up welding cool down time 0 10 PVDF pressure pressure in welding area Tdesired temperature time pipe pipe bead up circular heat up time welding cool diameter wall force bead time to reach for...

Страница 41: ...rtened The works have to be performed at the WIDOS GmbH company or by an authorized partner Protect against strong shocks and crushes Handle the machine with care 7 2 Maintenance The linear guides hav...

Страница 42: ...ng the machine lifetime Keep the machine dry 7 6 Transport The machine is delivered in a wooden crate In case of a transport please pack in this crate again 7 7 How to clean the machine The used mater...

Страница 43: ...einstr 5 Phone 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 E mail info widos de Website www widos de 23 09 2014 Working Instructions WIDOS Miniplast 2...

Страница 44: ...Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 E mail info widos de Website www widos de 23 09 2014 Working Instructions WIDOS Miniplast 2 IR Page 31 of 43 9 Spare part lists 9 1 Basic machine 1 2 3 5...

Страница 45: ...nt 1 451126 18 Axis for disc 1 451709 19 Hexagon head screw M 6x12 DIN 912 4 0933F012 20 Lower guide bar 1 450111 21 Ball bushing 1 LKH 1630 22 Guide for cross adjustement 1 451122 23 Terminal block 1...

Страница 46: ...Name Piece Order no 42 Hexagon nut M 10 DIN 934 1 0934J Reduction inserts OD 20 90 1 set 2008 Pan head screw M 4x20 DIN 912 8 0912D020 Pan head screw M 4x25 DIN 912 8 0912D025 When ordering please in...

Страница 47: ...ne 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 E mail info widos de Website www widos de 23 09 2014 Working instructions WIDOS Miniplast 2 IR Page 33...

Страница 48: ...lamping device for fittings 1 4508110L 2 Draw bar 2 S0115067 3 Knurled screw 2 S0113 4 Hinge 2 S0112 5 Rivet 2 S0110 6 Handle 2 S0114 1 7 Right hand clamping device for fitting 1 4508110R 8 Flat head...

Страница 49: ...unststoffschwei technik Spare parts list Chapter 9 23 09 2014 Working instructions WIDOS Miniplast 2 IR Page 35 of 43 9 3 Planer 1 8 18 19 23 30 31 25 26 28 29 37 38 32 33 34 36 9 10 11 12 24 13 17 27...

Страница 50: ...5x3 18 Connection flange for housing 1 452449 19 Connection flange for holder 1 450438 20 Flat head screw M 5x20 DIN 7991 4 7991E020 21 Straight pin 4h8x16 DIN 7 4 0007D016 22 Hexagon head screw M 6x3...

Страница 51: ...rts list Chapter 9 23 09 2014 Working Instructions WIDOS Miniplast 2 IR Page 37 of 43 9 4 Heating element with frame 1 2 3 7 4 6 8 10 11 12 13 43 14 17 21 23 24 30 31 25 26 29 18 19 20 33 34 32 38 39...

Страница 52: ...head screw M 6x16 DIN 912 4 0912F015 20 Flat head screw M 8x25 DIN 7991 1 7991E035 21 Pan head screw M5x10 DIN 912 6 0912E010 22 Washer M 5 DIN 125 6 0125E 23 Insulator 1 2695502 24 Protective for he...

Страница 53: ...rder no 44 Pan head screw M 5x15 DIN 912 1 0912E055 45 Hexagon nut M 5 DIN 934 1 0934E 46 Stop plate 2 452145 47 Flat head screw M 5x16 DIN 7991 4 7991E016 48 Top plate option 2 452532 49 Flat head sc...

Страница 54: ...Kunststoffschwei technik Spare parts list Chapter 9 23 09 2014 Working Instructions WIDOS Miniplast 2 IR Page 39 of 43 9 5 Heating element control 1 4 6 7 12 13 14 2 3 8 9 11...

Страница 55: ...513 5 Socket insert 10pole 1 EST0515 6 Attachment housing 1 EST0514 7 Lens head screw M 3x10 DIN 7985 4 7985C010 8 Attachment housing for control device 1 452531 9 Temperature compensation conductor t...

Страница 56: ...Kunststoffschwei technik Spare parts list Chapter 9 23 09 2014 Working Instructions WIDOS Miniplast 2 IR Page 41 of 43 9 6 Protective box 1 2 3 4 5 10 7 6 9 8 11 12...

Страница 57: ...Stud bolt 4 450518 4 Compartment for planer 1 450511 5 Protective cap 4 J0207 6 Bar for distance 1 4 450514 7 Rivet 2 4x8 DIN 7337 10 7337B008 8 Compartment for heating element 1 450512 9 Foot 2 4505...

Страница 58: ...gen declares under own responsibility that the product Workshop machine WIDOS Miniplast 2 IR to which this declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12...

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