background image

INSTALLING THE CONDENSING UNIT (continued)

Liquid Line King Valve

This location is used to charge the system with liquid refrigerant 

and identify the high side pressure of the system.

Calculating Subcooling

To determine the subcooling of the system, calculate the difference  between the 

high side pressure of the system 

(converted to temperature) 

and the 

temperature of the liquid line

. The temperature of the liquid line will be taken on 

the exterior of the condensing unit, about 4" away from the housing.

*Saturation temp — liquid line temp

5

-15

°F 

SUBCOOLING REQUIRED FOR WARRANTY APPROVAL

Ceiling Mount H.E. 9000/12000

Line Set Length

<25ft

26-50ft

50-100ft

Suction Line

Horizontal Tubing

5/8

3/4

Vertical Rise

5/8"

Liquid Line

Horizontal Tubing

3/8

Vertical Rise

3/8

Remove the nitrogen from the system

Remove the nitrogen tank from the manifold and attach the manifold to the vacuum pump

Install service caps on the valves.

After confirming that there is fresh oil in the vacuum pump, connect the hose from the manifold to the

 

pump.

Start the pump and run it until micron gauge reads 

2

50 microns or less.

Once vacuum of 

2

50 microns or less is achieved, d

isconnect the vacuum pump from the system.

Remove the micron gauge from the access valve.

Close the valves on the manifold

Pressure Test

  

After the line set has been connected securely to the evaporator and condensing unit, remove valve stem caps from low pressure 

(suction) and high pressure (liquid) valves on condensing unit. 

If desired, r

emove (schrader) valve cores from valves using valve core 

removal tool

 to pull vacuum faster

Ensure service valve stems are in the back-seated position.

 

If valve cores have been removed, they

 

should be reinstalled in valves after pressure testing, vacuum, and charging procedures are complete

.

  

Connect charge hoses of the manifold gauge to the service ports on the outdoor unit’s low pressure and high pressure valves. Leave 

gauge manifold knobs in closed position until nitrogen is ready to be admitted into the system. Connect service hose from service 

port on manifold to nitrogen regulator. Set nitrogen tank regulator to approximately 

2

25 

psi. Open both high side and low side gauge 

manifold knobs SLOWLY at the same time to admit nitrogen into the system until the gauge manifold reads 

225

 psi, then close gauge 

manifold knobs. Let pressure stand for minimum of 10 minutes. Use soapy solution to check flare connection points for leaks. If no 

leaks are present and pressure is maintained after 10 minutes of pressure test

,

 

p

roceed with evacuation process. If any leak is 

detected, it must be corrected before moving onto evac

u

ati

o

n process.

Air Evacuation/ Vacuum

Note: 

For adjusting the service valves on the condensing unit a 

3

/

16

" allen wrench is needed.

Line set piping size is determined by the unit size and the line set length. Determine the length before selecting the size. 

For the vertical rise on  the suction and liquid lines refer to the line set piping diagrams above. When the condensing unit is 

mounted abo

ve

 the evaporator unit

 the liquid line needs to have

 oil saving bends placed every 1

5'.

Line Set Piping Size

Page 35 

08/04/21

Содержание Twin Ceiling Mount H.E. CM12000

Страница 1: ...UAL NOTICE To activate the split system warranty the installing certified HVAC R service tech must complete the split system warranty checklist and send back to WhisperKOOL Twin Ceiling Mount H E CM90...

Страница 2: ...not responsible for printing or clerical errors WhisperKOOL reserves the right to make corrections or improvements to the information provided and to the related hardware at any time without notice V...

Страница 3: ...Wiring Diagram Line Set Piping Diagram Preparing The Condensing Unit Condensing Unit Wiring Installing The Condensing Unit Display Layout And Specifications Finalizing the Installation Filter Line Se...

Страница 4: ...WhisperKOOL cooling system is a specialized refrigeration system designed for one purpose only to maintain the optimal temperature and humidity levels conducive to the proper storage and aging of fine...

Страница 5: ...its 5 The warranty is not active until a warranty checklist has been received reviewed and approved 6 The system is intended for use in properly designed and constructed wine cellars Hire a profession...

Страница 6: ...he insulation is to conducting heat and the more consistent your wine cellar s temperature will be Using higher R values in insulation will lower your operating costs and unit run time R 13 is the rec...

Страница 7: ...eat away from the condensing unit is critical to the unit s performance and cannot be overstated As the system operates and cools a greater amount of heat is generated on the condensing side of the sy...

Страница 8: ...ve the product from the box refer to the installation instructions TIP Save your box and all packaging materials They provide the only safe means of transporting shipping the system Evaporator Unit Bo...

Страница 9: ...Fan Coil Unit Electrical Knockouts Note The unit comes in black The mounting bracket and front grille are paintable enabling you to match your desired color Top Panel QUICK REFERENCE GUIDE Line Set Kn...

Страница 10: ...f Evaporator Unit KNOCKOUT LOCATIONS 15 35 20 40 14 10 8 05 1 50 4 55 35 75 1 42 2 81 3 00 3 75 34 33 15 35 20 40 12 65 35 75 1 75 6 58 1 50 4 58 12 65 Side View of Evaporator Unit 1 12 11 53 12 65 4...

Страница 11: ...wine bottle in your wine cellar Ensure sensor tip is fully submerged 5 To ensure a consistent temperature place bottle probe approximately three 3 feet away from the air output and not in the flow of...

Страница 12: ...liquid lines together using a 1 4 T fitting Install a 3 8 to1 4 reducer attheinletofthe T fitting The remainder of the liquid line from the T fitting to the condensing unit will need to be 3 8 OD copp...

Страница 13: ...ously routed 18 5 thermostat wire to the secondary evaporator unit 5 Locate the 18 5 thermostat wires inside of the secondary evaporator unit 6 Connect the wires according to color yellow to yellow re...

Страница 14: ...ensure that the installer will not drill into any critical components within the system 2 Determine which orientation the evaporator units will be installed in inside the cellar or with attic access M...

Страница 15: ...to the supply air of the other unit NOTE If installing the units without attic access perform steps 5 21 prior to steps 3 4 1 Display cable 2 Power and thermostat wires 3 Drain line 4 Line set Routed...

Страница 16: ...unit 8 Connect the line set to system using the line set connection instructions 9 Insulate the suction line using Armaflex or similar insulation 10 Route the drain line out of the primary evaporator...

Страница 17: ...nect the male circular connector on the bottle probe cable to the female circular connector on the exterior of the electrical box 18 Connect the end of the display cable labeled UNIT to the wire label...

Страница 18: ...he mounting bracket see illustration 4 Set insulation in place by pressing firmly on all surfaces of the insulation that come in contact with the sides of each evaporator unit see illustration 5 Using...

Страница 19: ...pply foil tape to all seams covering them completely 11 Inspect insulation for damage defects If damaged repair with foil tape 12 Apply cork tape or equivalent to areas where the line set wiring and d...

Страница 20: ...ing the Drain Line Route the drain line to an appropriate discharge location and connect the opposite end to the tubing that was routed out with the line set using the provided barbed coupling side of...

Страница 21: ...eburring tool remove all burrs from the cut section of the pipe F F Oblique Rough Warped 90 CONNECTING THE LINESET 3 Flare pipe ends Proper flaring is essential to achieve an airtight seal a After Rem...

Страница 22: ...Using a spanner grip the nut on the unit tubing PIPING EXTENSION BEYOND FLARE FORM Outer Diameter of Pipe in A in Min Max 1 4 0 0275 0 05 3 8 0 04 0 063 0 04 0 07 0 078 0 086 0 078 0 094 Flare form P...

Страница 23: ...E Cut hole in the location shown for routing the display cable Tools needed 5 16 drill bit 3 16 drill bit drywall saw level pencil What s included Display panel wall mount bracket flush mount bracket...

Страница 24: ...e drywall then tap them in with a hammer until they are flush with the wall WALL MOUNT BRACKET INSTALLATION CONTINUED 3 Place bracket against wall aligning screw holes with drywall anchors Insert the...

Страница 25: ...e labeled DISPLAY to the JST connector on the back of the display DIS PL AY JST connector NOTE Before you continue to Step 4 locate the area where the display will be mounted You may route the display...

Страница 26: ...ong the perforated lines When finished remove template from wall INSTALLING THE EVAPORATOR 1 Locate the desired installation location 2 Place the external drip tray on a level surface Place a vibratio...

Страница 27: ...cking from the double sided tape on the flush mount bracket 6 Align magnets with previously drilled holes Make sure the cut out portion of the bracket circled below is on the bottom Press the bracket...

Страница 28: ...ace the display on the flush mount bracket as shown attaching the back of the display panel to the magnets on the mounting bracket Make sure that the alignment tab on the back of the display panel sit...

Страница 29: ...CEILING MOUNT WIRING DIAGRAM KDT Page 27 08 04 21...

Страница 30: ...CEILING MOUNT WIRING DIAGRAM 24V Page 28 08 04 21...

Страница 31: ...CONDENSING UNIT WIRING DIAGRAM Page 29 08 04 21...

Страница 32: ...levation than the coil Evaporator units will be mounted at the same height when installed When the condensing unit is mounted about the evaporator unit the liquid line needs to have oil saving bends p...

Страница 33: ...Unit systems do not utilize a solenoid valve or low pressure switch which allows the system to run like a residential HVAC system A 24V communication cable must be ran between the condensing unit and...

Страница 34: ...condensing unit per electrical code 2 Remove electrical cover plate from unit 3 Connect wiring for 24V contactor communication cable L1 L2 and Ground as identified by terminal block label 4 Leave the...

Страница 35: ...combustible gas In a location that is exposed to large amounts of dust In a location exposed to a excessive amounts of salty air In a closet or small room Special Considerations For Cold Weather And O...

Страница 36: ...ut on the end of eachexpansion bolt 5 Thread expansion bolts through holes in mounting brackets put mounting brackets in position and hammer expansion bolts into the wall 6 Check that the mounting bra...

Страница 37: ...nsing unit If desired remove schrader valve cores from valves using valve core removal tool to pull vacuum faster Ensure service valve stems are in the back seated position If valve cores have been re...

Страница 38: ...below 60 F your target will be the lower end of the subcooling range o When charging during hotter ambient temperatures above 95 F the target will be the upper end of the subcooling range Invert refr...

Страница 39: ...equivalent Confirm that the control is displaying the correct temperature and that no alarms are present INSTALLING THE CONDENSING UNIT continued Finalizing the Installation Approximate Operating Pre...

Страница 40: ...FINALIZING THE INSTALLATION 1 Push the grille back into place This will attach the grille to the ball studs 2 Screw in the eight screws to secure the front access panel Page 38 08 04 21...

Страница 41: ...Washable filter is installed from the factory on the return side of the grille secured via Velcro strips FILTER Page 39 08 04 21...

Страница 42: ...aks before beginning vacuum and charging process ADDITIONAL ACCESS HOLES Top access holes 1 large hole for line set 1 small hole for electrical Note do not run electrical wiring through same hole as l...

Страница 43: ...mount now comes equipped with a 2 speed fan switch Located on the electrical panel Access by removing grille and internal access panel Speed is sent from factory set to High Flip the switch to adjust...

Страница 44: ...in Line 1 4 ID clear plastic tubing not provided Rigid tube recommended Installation Evaporator units are installed in the cellar Condensing unit can be installed up to 100 line feet from the evaporat...

Страница 45: ...5 F cellar temperature with up to 120 F condenser air intake temperature Warranty Two year limited warranty parts and labor High BTU h 60 F condenser air intake temperature Sensible Total BTU h 75 F c...

Страница 46: ...and adjust parameters such as setpoint Fon FOF etc SET To change the setpoint press the SET button When SEt is displayed on the screen press the SET button once more Use the UP and DOWN ARROW buttons...

Страница 47: ...undergoing an Anti Frost Cycle While the Anti Frost Cycle is running dEF will be displayed on the screen See System Operation page for further details FAN The evaporator fan is running ALARM The alarm...

Страница 48: ...s will not be displayed on the home screen However the alarm icon will be displayed in the event of an alarm The alarms can be viewed in the Set Menu s ALr folder EA Unit is not draining properly 1 Ch...

Страница 49: ...in the User Menu Fon fan on The fan on time is preset to zero minutes This keeps the relative humidity of the wine cellar at a stable level If however you wish to raise the relative humidity of your...

Страница 50: ...ling Lower setpoint Faulty thermostat or wiring Call Customer Service at 1 800 343 9463 Cellar temperature is too warm Possible cause Solution The temperature of the room to which the condensing unit...

Страница 51: ...the control the system is going through an Anti Frost Cycle No action is required 2 If the system is not maintaining the correct cellar temperature this may be due to a dirty evaporator filter or coil...

Страница 52: ...the condenser fan will turn on but the indoor fan will continue to run for whatever length of time the customer has set The Non function may then be lengthened to allow the fan to run longer and reint...

Страница 53: ...safety feature that will prevent the condensing unit from cycling on and off within a short period of time During the anti short cycle the condensing unit will typically remain off for 5 7 minutes Se...

Страница 54: ...ervice the condensing unit and clean the condenser coil Annually 1 Inspect outdoor condenser for corrosion 2 Check wiring connections and integrity of cords 3 Blow out drain line with air to clear any...

Страница 55: ...ustomize your wine cooling unit Condensate Pump Kit The condensate pump kit is designed as an automatic condensate removal pump for water dripping out of our Evaporator Unit s Fan Coil Unit s drain li...

Страница 56: ...od If the Split Startup Checklist is incomplete Purchaser will be informed they have five days to complete the Split Startup Checklist and re submit to WhisperKOOL The Split Startup Checklist will be...

Страница 57: ...installation requirements stated herein and in the owner s manual 9 Removing the rivets from the Product s unit housing without prior authorization from WhisperKOOL voids this limited warranty 10 The...

Страница 58: ...llation error or other reason all costs including shipping will be the responsibility of the End User The following items are not covered under any warranty and are the sole responsibility of the End...

Страница 59: ...able If any provision of these Terms and Conditions is held by a court of competent jurisdiction to be invalid illegal or otherwise unenforceable such provision will to the extent so held be deemed se...

Страница 60: ...available Monday through Friday from 6 00 a m to 4 00 p m PST The Customer Service representative will be able to assist you with your questions and warranty information more effectively if you provid...

Страница 61: ...WhisperKOOL 1738 E Alpine Ave Stockton CA 95205 1 800 343 9463 www whisperkool com...

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