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Installation Manual: GT500 FRPP Supercharger System (750HP) (A1R2)

Last Updated: Aug 19

, 2010

Page 2 of 35

Symbol Key

Throughout this installation guide you will see the following symbols used:



NOTE

Used to indicate tips and information to aid in installation, maintenance, or use of the

supercharger.

CAUTION

Used to indicate precautions that must be taken to avoid damage to the
supercharger and associated components.



WARNING

Used to indicate precautions that must be taken to avoid bodily injury as

well as damage to the supercharger and associated components.

Table of Contents

Introduction ............................................................................................ 3

Kit Components .......................................................................................................... 3

Supercharger Oil ..................................................................................................... 3

Recommended Tools .................................................................................................. 3

Pre-Installation Checklist ........................................................................ 4

Supercharger Installation Instructions................................................... 5

Illustrated Installation Guide ..................................................................................... 6

Maintenance and Service ...................................................................... 31

Maintenance ............................................................................................................. 31

Servicing Your Supercharger .................................................................................... 32

Post-Installation Checklist .................................................................... 33

Checklist Review ...................................................................................................... 33

Содержание FRPP SUPERCHARGER 750 HP KITS

Страница 1: ...al GT500 FRPP Supercharger System 750HP A1R2 Page 1 of 35 Supercharger Installation Manual Ford Shelby GT500 Mustang 5 4L 32 Valve Engine Ford 5 4L 32 Valve Mustang Model Years 2007 2011 FRPP SUPERCHA...

Страница 2: ...must be taken to avoid damage to the supercharger and associated components WARNING Used to indicate precautions that must be taken to avoid bodily injury as well as damage to the supercharger and ass...

Страница 3: ...structions to get your flash tool shipped to you It s important to get this before you start your installation Supercharger Oil As described in the Illustrated Installation Guide the supercharger must...

Страница 4: ...y debris resulting from grinder use Clean Shop Towels Use these to keep the installation area clean Pre Installation Checklist Before installing your Whipple Ford Racing Supercharger Kit complete the...

Страница 5: ...Components Before beginning installation identify all the components of your Whipple Supercharger Kit and ensure all items are present and undamaged 6 Read Illustrated Installation Guide Be sure to re...

Страница 6: ...d reasons resulting from incompatibility with other manufacturer s products There are no warranties expressed or implied for engine failure or damage to the vehicle in any way loss of use or inconveni...

Страница 7: ...ar the battery When charging or working near a battery always shield your face and protect your eyes Always provide ventilation Failure to follow these instructions may result in personal injury WARNI...

Страница 8: ...tab out squeeze the connector and then pull the connector away from connection Throttle Position Sensor Carefully pull red tab out squeeze the connector and then pull the connector away from connecti...

Страница 9: ...d from bypass nipple when SC is off 10 Disconnect plastic PCV hose fitting from driver side of intake manifold To release push green tab on bottom side and then pull 11 Remove the hose clamp securing...

Страница 10: ...0 Page 10 of 35 15 Disconnect rubber line from fuel PSI sensor 16 Disconnect electrical connector from fuel PSI sensor Carefully pull red tab out squeeze the connector and then pull the connector away...

Страница 11: ...To release squeeze the clear plastic portion of the connector and pull 19 Disconnect the rubber line coming from box located on driver side inner fender to the rear driver side of SC intake To releas...

Страница 12: ...12 of 35 21 Disconnect the IAT2 temp sensor manifold air temp sensor 22 Remove the 2 bolts 6mm socket holding the coolant reservoir on Let the reservoir hang this will give better access to the spring...

Страница 13: ...C belt from motor by using a 3 8 breaker bar or ratchet Install breaker bar ratchet into spring loaded tensioner and rotate in a clockwise rotation remove belt from SC pulley Let spring loaded tension...

Страница 14: ...e for now 30 Install the supplied 3 8 plastic barb to the factory 3 8 hose Install supplied 3 8 x 4 hose to plastic barb route to the driver side by brake booster for later installation Secure barb wi...

Страница 15: ...oosen all bolts for the front suspension K member and transmission Slide forward check the SC clearance Once install is done the vehicle needs to be aligned 36 2011 models only Remove steel harness wi...

Страница 16: ...n yet Route fuel rail under inlet To get fuel injector in tilt rail counter clockwise and the injector clockwise at the same time until you get injector oring started in the rail then rotate the rail...

Страница 17: ...n the upward position 47 Install new EGR tube to exhaust manifold and EGR Leave loose for next instruction 48 Install EGR to SC inlet using the supplied 2 8mm x 20mm 6 point bolts Tighten to 20 ft lbs...

Страница 18: ...ting on passenger side intake 54 Connect all 8 fuel injector connectors until they snap lock in place 55 Connect fuel psi sensor connector until it snap locks in place 56 Connect fuel PSI pressure hos...

Страница 19: ...hose makes complete U shape then route to SC inlet Connect the quick connect fitting from the brake booster to SC inlet quick connect male fitting bottom Make sure it snaps locks in place 59 BVES val...

Страница 20: ...ver s side head with 2 8x16 low head allen bolts supplied 61 Lengthen the harness for the BVES valve with provided green white wire Cut solder heatshrink the splices then cover with conduit 62 Connect...

Страница 21: ...uminum chassis tube 65 Connect the supplied 3 8 hose from the nipple on the adapter housing to the nipple on the blower intake housing Keep all hoses away from the exhaust manifold 66 Connect the quic...

Страница 22: ...l the 8 ignition coils and 8 6mm mounting bolts 7mm socket torque to 53 in lbs 75 Reconnect the 8 ignition coil electrical connectors push until they click and lock in place 76 Install supercharger be...

Страница 23: ...element into new 123mm MAF housing using the supplied 5mm x 7mm socket head cap screw 3mm allen wrench torque to 58 in lbs Loctite 242 blue threads 80 2007 2009 Models only install block off plate in...

Страница 24: ...pplied 4 silicone hose over the plastic inlet duct as well as the 2 supplied 64 hose clamps Slide the silicone hose as far up as possible for easier installation of the plastic air inlet ducting Insta...

Страница 25: ...akes a maximum of 6 8 fl oz Reinstall 4AN allen plug NOTE After running the SC the oil level will lower due to oil filling the bearings The proper level while not running should be between the bottom...

Страница 26: ...re adhere loose sleeving material CAUTION When reusing liquid or vapor tube connectors make sure to use compressed air to remove any foreign material from the connector retaining clip area before sep...

Страница 27: ...35 Press the fuel tube quick connect coupling button and pull the fuel tube to disconnect 89 Using a fuel tank lock ring wrench or a brass punch remove the fuel pump retaining lock ring CAUTION The f...

Страница 28: ...ing flange and fuel tank O ring seal contact surfaces Do not polish or adjust the O ring seal contact area of the fuel tank flange or the fuel tank Install a new fuel tank if the O ring seal contact a...

Страница 29: ...shrink tubing and zip tie heat black tubing to shrink over terminal and tie wires up with zip tie be careful that yellow wire is routed so it doesn t rub on bracket CAUTION Be careful not to heat fue...

Страница 30: ...g the tube To make sure that the fuel tube is fully seated pull on the tube 101 Reconnect the battery ground connector using an 8mm socket 102 Refill the engine coolant system with a 60 distilled wate...

Страница 31: ...n there is more than 1 of engine vacuum Maintenance and Service Be sure to follow the maintenance and service recommendations below to optimize the life and performance of your Whipple supercharged GT...

Страница 32: ...EFORE TEST DRIVING 1 Plunge the actuator arm into the actuator 2 Plug the top port with finger or rubber cap 3 Release the actuator arm while still capping the top port 4 Verify that the arm only slig...

Страница 33: ...when available CAUTION Use only 91 octane fuel or higher If fuel of less than 91 octane is present in the vehicle fuel tank the tank must be completely drained and refilled with 91 or higher octane to...

Страница 34: ...inants water corrosion or faulty repair or c used in other than those specifically recommended by Whipple Industries Inc All products designed for off road use are considered racing parts and carry no...

Страница 35: ...over the standard normally aspirated induction system At idle you may hear a medium pitch rattle from the supercharger main housing This will diminish at about 400 500 rpm above idle You may also exp...

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