background image

Installation Manual: GT500 FRPP Supercharger System (750HP) (A1R2)

 

Last Updated: Aug 19

th

, 2010 

Page 34 of 35 

LIMITED WARRANTY

 

All  merchandise  manufactured  by  Whipple  Industries  has  a  limited  warranty  against  defects  in  workmanship  and 
materials to the original purchaser of the Whipple Supercharger System for one calendar year from Whipple Industries 

ship  date.    The  limited  warranty  must  be  signed,  dated  and  returned  to  Whipple  Industries  within  30  days  of  the 
Whipple Industries ship date and must be accompanied by a copy of the original sales invoice.  This warranty is non-

transferable. 

If  an  item  is  suspected  of  being  defective,  return  it  to  Whipple  Industries  for  inspection  after  obtaining  the  proper 
Return Authorization Number. If an item is determined to be defective, we will repair or replace it at our discretion 
within a period of one year from the shipping date on your invoice. 

Whipple Industries Inc. limited warranty specifially does not apply to products which have been (a) modified or altered 

in any way, (b) subjected to adverse conditions such as misuse, neglect, accident, improper installation or adjustment, 
dirt, or other contaminants, water, corrosion or faulty repair; or (c) used in other than those specifically recommended 
by Whipple Industries Inc.  All products designed for off-road use are considered racing parts and carry no warranty, 

either expressed or implied, as we have no control over how they are used.  

On  warranty  items,  repair/replacements  will  be  limited  to  parts  manufactured  by  Whipple  Industries  and  will  not 
include  claims  for  labor  or  inconvenience.  All  other  merchandise  distributed  by  Whipple  Industries  is  warranted  in 
accordance with the respective manufacturer's own terms of warranty. This warranty is expressly made in lieu of  any 

and all other warranties expressed or implied, including the warranties of merchantability and fitness.   

Whipple Industries will not be responsible for any other expenses incurred by the customer under the terms of this 
warranty,  nor  shall  it  be  responsible  for  any  damages  either  consequential,  special,  contingent,  expenses  or  injury 

arising directly or indirectly from the use of these products. 

Whipple  Industries  reserves  the  right  to  determine  whether  the  terms  of  the  warranty,  set  out  above,  have  been 

properly  complied  with.    In  the  event  that  the  terms  are  not  complied  with,  Whipple  Industries  shall  be  under  no 
obligation to honor this warranty.  By signing this form, you understand and agree to the terms above.  

Содержание FRPP SUPERCHARGER 750 HP KITS

Страница 1: ...al GT500 FRPP Supercharger System 750HP A1R2 Page 1 of 35 Supercharger Installation Manual Ford Shelby GT500 Mustang 5 4L 32 Valve Engine Ford 5 4L 32 Valve Mustang Model Years 2007 2011 FRPP SUPERCHA...

Страница 2: ...must be taken to avoid damage to the supercharger and associated components WARNING Used to indicate precautions that must be taken to avoid bodily injury as well as damage to the supercharger and ass...

Страница 3: ...structions to get your flash tool shipped to you It s important to get this before you start your installation Supercharger Oil As described in the Illustrated Installation Guide the supercharger must...

Страница 4: ...y debris resulting from grinder use Clean Shop Towels Use these to keep the installation area clean Pre Installation Checklist Before installing your Whipple Ford Racing Supercharger Kit complete the...

Страница 5: ...Components Before beginning installation identify all the components of your Whipple Supercharger Kit and ensure all items are present and undamaged 6 Read Illustrated Installation Guide Be sure to re...

Страница 6: ...d reasons resulting from incompatibility with other manufacturer s products There are no warranties expressed or implied for engine failure or damage to the vehicle in any way loss of use or inconveni...

Страница 7: ...ar the battery When charging or working near a battery always shield your face and protect your eyes Always provide ventilation Failure to follow these instructions may result in personal injury WARNI...

Страница 8: ...tab out squeeze the connector and then pull the connector away from connection Throttle Position Sensor Carefully pull red tab out squeeze the connector and then pull the connector away from connecti...

Страница 9: ...d from bypass nipple when SC is off 10 Disconnect plastic PCV hose fitting from driver side of intake manifold To release push green tab on bottom side and then pull 11 Remove the hose clamp securing...

Страница 10: ...0 Page 10 of 35 15 Disconnect rubber line from fuel PSI sensor 16 Disconnect electrical connector from fuel PSI sensor Carefully pull red tab out squeeze the connector and then pull the connector away...

Страница 11: ...To release squeeze the clear plastic portion of the connector and pull 19 Disconnect the rubber line coming from box located on driver side inner fender to the rear driver side of SC intake To releas...

Страница 12: ...12 of 35 21 Disconnect the IAT2 temp sensor manifold air temp sensor 22 Remove the 2 bolts 6mm socket holding the coolant reservoir on Let the reservoir hang this will give better access to the spring...

Страница 13: ...C belt from motor by using a 3 8 breaker bar or ratchet Install breaker bar ratchet into spring loaded tensioner and rotate in a clockwise rotation remove belt from SC pulley Let spring loaded tension...

Страница 14: ...e for now 30 Install the supplied 3 8 plastic barb to the factory 3 8 hose Install supplied 3 8 x 4 hose to plastic barb route to the driver side by brake booster for later installation Secure barb wi...

Страница 15: ...oosen all bolts for the front suspension K member and transmission Slide forward check the SC clearance Once install is done the vehicle needs to be aligned 36 2011 models only Remove steel harness wi...

Страница 16: ...n yet Route fuel rail under inlet To get fuel injector in tilt rail counter clockwise and the injector clockwise at the same time until you get injector oring started in the rail then rotate the rail...

Страница 17: ...n the upward position 47 Install new EGR tube to exhaust manifold and EGR Leave loose for next instruction 48 Install EGR to SC inlet using the supplied 2 8mm x 20mm 6 point bolts Tighten to 20 ft lbs...

Страница 18: ...ting on passenger side intake 54 Connect all 8 fuel injector connectors until they snap lock in place 55 Connect fuel psi sensor connector until it snap locks in place 56 Connect fuel PSI pressure hos...

Страница 19: ...hose makes complete U shape then route to SC inlet Connect the quick connect fitting from the brake booster to SC inlet quick connect male fitting bottom Make sure it snaps locks in place 59 BVES val...

Страница 20: ...ver s side head with 2 8x16 low head allen bolts supplied 61 Lengthen the harness for the BVES valve with provided green white wire Cut solder heatshrink the splices then cover with conduit 62 Connect...

Страница 21: ...uminum chassis tube 65 Connect the supplied 3 8 hose from the nipple on the adapter housing to the nipple on the blower intake housing Keep all hoses away from the exhaust manifold 66 Connect the quic...

Страница 22: ...l the 8 ignition coils and 8 6mm mounting bolts 7mm socket torque to 53 in lbs 75 Reconnect the 8 ignition coil electrical connectors push until they click and lock in place 76 Install supercharger be...

Страница 23: ...element into new 123mm MAF housing using the supplied 5mm x 7mm socket head cap screw 3mm allen wrench torque to 58 in lbs Loctite 242 blue threads 80 2007 2009 Models only install block off plate in...

Страница 24: ...pplied 4 silicone hose over the plastic inlet duct as well as the 2 supplied 64 hose clamps Slide the silicone hose as far up as possible for easier installation of the plastic air inlet ducting Insta...

Страница 25: ...akes a maximum of 6 8 fl oz Reinstall 4AN allen plug NOTE After running the SC the oil level will lower due to oil filling the bearings The proper level while not running should be between the bottom...

Страница 26: ...re adhere loose sleeving material CAUTION When reusing liquid or vapor tube connectors make sure to use compressed air to remove any foreign material from the connector retaining clip area before sep...

Страница 27: ...35 Press the fuel tube quick connect coupling button and pull the fuel tube to disconnect 89 Using a fuel tank lock ring wrench or a brass punch remove the fuel pump retaining lock ring CAUTION The f...

Страница 28: ...ing flange and fuel tank O ring seal contact surfaces Do not polish or adjust the O ring seal contact area of the fuel tank flange or the fuel tank Install a new fuel tank if the O ring seal contact a...

Страница 29: ...shrink tubing and zip tie heat black tubing to shrink over terminal and tie wires up with zip tie be careful that yellow wire is routed so it doesn t rub on bracket CAUTION Be careful not to heat fue...

Страница 30: ...g the tube To make sure that the fuel tube is fully seated pull on the tube 101 Reconnect the battery ground connector using an 8mm socket 102 Refill the engine coolant system with a 60 distilled wate...

Страница 31: ...n there is more than 1 of engine vacuum Maintenance and Service Be sure to follow the maintenance and service recommendations below to optimize the life and performance of your Whipple supercharged GT...

Страница 32: ...EFORE TEST DRIVING 1 Plunge the actuator arm into the actuator 2 Plug the top port with finger or rubber cap 3 Release the actuator arm while still capping the top port 4 Verify that the arm only slig...

Страница 33: ...when available CAUTION Use only 91 octane fuel or higher If fuel of less than 91 octane is present in the vehicle fuel tank the tank must be completely drained and refilled with 91 or higher octane to...

Страница 34: ...inants water corrosion or faulty repair or c used in other than those specifically recommended by Whipple Industries Inc All products designed for off road use are considered racing parts and carry no...

Страница 35: ...over the standard normally aspirated induction system At idle you may hear a medium pitch rattle from the supercharger main housing This will diminish at about 400 500 rpm above idle You may also exp...

Отзывы: