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4

Introduction

Preface

The information contained herein is the technical data and specifications for the following 

Rionfuser 

Electrofusion Processors:

1. Rionfuser LT

2. RF-3000LE USB

3. RF-3000LE Bluetooth

®

This publication was written to assist trained personnel in the proper procedures and operating func-

tions of a 

Rionfuser Electrofusion Processor

.

The technical data and advice contained herein are based upon tests and information believed to be 

reliable. However, the operator should not rely upon it absolutely for specific applications. All data 

is given and accepted at the user's risk and confirmation of its validity and suitability in particular 

cases should be obtained independently. WATTS makes no guarantee of results and assumes no 

obligation or liability in connection with its advice. The integrity of the piping system is the ultimate 

responsibility of the installer. This publication is not to be taken as a license to operate under, or rec-

ommendation to infringe any patents.

Features

The

 

Rionfuser Electrofusion Processor

 is a reliable, easy-to-use, rugged tool designed to with-

stand conditions found at typical construction sites throughout the world.

The 

Rionfuser Electrofusion Processor 

is splash proof and highly shock resistant.

The

 

Rionfuser Electrofusion Processor 

has an intuitive user interface that is easy to use.

The

 

Rionfuser Electrofusion Processor

 is equipped with internal memory for data storage and 

can be downloaded to determine installation conditions and fusion cycle status.

The Rionfuser Electrofusion Processor can be operated from any AC power source meeting the 

input power requirements listed in the Specifications Table on page 6.

Operation of this equipment should only be per-

formed by trained and qualified personnel.

Содержание ORION Rionfuser

Страница 1: ...ricity electrocution and shock hazards Local building or plumbing codes may require modifications to the information provided You are required to consult the local building and plumbing codes prior to...

Страница 2: ...3 Setting the Language 24 Smart Scanner 24 Advanced User 24 25 Short Stab Detect 24 Operator ID 24 Profiles 24 Appendix 25 Connecting Multiple Fittings 25 Entering Data with the Keypad 25 Downloading...

Страница 3: ...enclosures be opened All warranties are void if the factory seal has been broken Before any fusion is performed it is the responsibility of the operator to always verify that all the information disp...

Страница 4: ...n with its advice The integrity of the piping system is the ultimate responsibility of the installer This publication is not to be taken as a license to operate under or rec ommendation to infringe an...

Страница 5: ...rial Port 9600 8 n 1 N A N A Type A USB Port N A USB A type connector for attaching a USB flash drive to download fusion data N A Type B USB Port N A USB B type connector for attaching the AutoCal fie...

Страница 6: ...button may mean STOP RESET or CANCEL depending upon the context of the operation being performed at the time 4 The UP button and DOWN button are used to scroll through the various menus These but tons...

Страница 7: ...7 Faceplate Controls Faceplate Controls START button Replaceable Display Shield UP button DOWN button STOP button 4X20 LCD Display Temperature Sensor RF 3000LE Bluetooth RF 3000LE Bluetooth...

Страница 8: ...8 START button Replaceable DisplayShield UP button DOWN button STOP button 4X20 LCD Display Temperature Sensor USB Type A Port USB Type B Port RF 3000LE USB RF 3000LE USB Faceplate Controls...

Страница 9: ...on UP button DOWN button STOP button 4X20 LCD Display Temperature Sensor Serial Port Emergency STOP Switch GFCI Rionfuser LT Input Cable Emergency STOP Switch Fuse Output Cable Buzzer RF 3000LE Side P...

Страница 10: ...10 Cables Output Cable Input Cable RF 3000LE GFCI Input Cable 4 0mm Lead Ends Field Replaceable Shown...

Страница 11: ...l help ensure proper operation 1 Keep the area around the Temperature Sensor clean and free of obstructions by wiping with a soft dry towel This is a critical area to keep clean as dirt will affect th...

Страница 12: ...cessor will display the message Error 113 Calibra tion Required informing the operator that the calibration date has passed This will not prevent the processor from performing fusions however the proc...

Страница 13: ...TOP switch to turn the processor ON Test the GFCI by pressing the Test button followed by the RESET button After the processor has turned ON startup screens similar to the following will be displayed...

Страница 14: ...line on the CONNECT LEADS screen indicates the generator status The voltage and the frequency are displayed It is important that the voltage measurement is within the allowable range and the frequenc...

Страница 15: ...llows the operator to automatically select between one of several fusion settings pre programmed for a variety of PVDF fitting sizes Manual Fusion allows the operator to manually configure the fusion...

Страница 16: ...is being performed in an environment where the ambient temperature is below 50 F please consult Orion Engineering Department at 910 865 7530 for pre heat instructions before proceeding All other fusi...

Страница 17: ...on is being performed in an environment where the ambient temperature is below 50 F please consult Orion Engineering Department at 910 865 7530 for pre heat instructions before proceeding All other fu...

Страница 18: ...s specified by the fitting manufacturer When beginning a Manual Fusion the following screen will be displayed Enter the fusion current by using the UP button and DOWN button to increment and decrement...

Страница 19: ...e is displayed press the START button ENTER FUSION TIME 1 min 30 sec Failure to verify that the fusion information is correct before start ing a fusion could result in signifi cant damage to personal...

Страница 20: ...verify the information on this screen is correct before pressing START The processor will BEEP once per second and the text PRESS START on the bottom line of the display will flash on and off Once yo...

Страница 21: ...n this case 118 volts The current generator frequency This number should remain relatively constant throughout the fusion When the fusion is complete if no errors were encountered during the fusion pr...

Страница 22: ...lowing screen will be displayed With the keypad see page 25 enter the correct date using the MM DD YYYY format and the correct time using the 24 hour military format Press START button to save the inf...

Страница 23: ...orrect passcode has been entered Use the UP DOWN buttons to highlight the desired option Press the START button to access the desired option Press the STOP button to return to normal operation Short S...

Страница 24: ...he cursor up to the previous character and change it If the STOP button is pressed while on the first character the processor will back up to the previous screen Repeat this procedure until all data i...

Страница 25: ...g was fused Mea Res The resistance of the fitting specified in the barcode Tolerance The specified resistance tolerance Mea Res Pre The actual measured resistance of the fitting before the fusion Mea...

Страница 26: ...e fusion data will be written to the drive 4 A progress screen similar to the following will be displayed as the download proceeds 5 After the download is complete the processor will return to the CON...

Страница 27: ...pp perform the following steps 1 Turn ON the processor and allow it to proceed through the INTERNAL SELF TEST until it reaches the CONNECT LEADS screen 2 Open the EF Utilities app on your smart phone...

Страница 28: ...ield environment The most probable cause of fuse failure is a defective or inappropriately sized generator If you have a fuse problem check your generator first Tools Required 1 8 Flat Blade Screwdriv...

Страница 29: ...other accessories wear tear etc Before starting a fusion it is important to make sure the generator has enough fuel to complete the electrofusion cycle the auto throttle is disengaged in anticipation...

Страница 30: ...l look similar to this The processor will countdown the number of days until calibration is due The text mm dd yyyy shows the month day and year that the calibration is due To avoid being locked out o...

Страница 31: ...bient Temperature Warning This section applies to the RF 3000LE Electrofusion Processor only Fusions performed in ambient temperatures less than 50 F may require additional preparation and instruction...

Страница 32: ...valid fusion parameters This is not a barcode wand error or scanning problem Verify that the barcode is an ISO stan dard 24 digit fitting barcode 101 Ambient temperature is out of range Verify the te...

Страница 33: ...tart Verify that the input voltage and frequency displayed on the CONNECT LEADS screen are reasonable and within the range specified in the Specification Table See page 6 If the parame ters displayed...

Страница 34: ...countdown time elapsed Do not disconnect the fitting before the manu facturer s recommended countdown time has expired 140 The fusion was shut off to protect the processor from damage due to extremely...

Страница 35: ...use misuse misapplication improper installation or improper maintenance or alteration of the product Some States do not allow limitations on how long an implied warranty lasts and some States do not a...

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